Claims
- 1. A method of treating a silicon carbide substrate for improved epitaxial deposition thereon and for use as a precursor in the manufacture of devices such as light emitting diodes, the method comprising:
implanting dopant atoms of a first conductivity type into the first surface of a conductive silicon carbide wafer having the same conductivity type as the implanting ions at one or more predetermined dopant concentrations and implant energies to form a dopant profile; annealing the implanted wafer; and growing an epitaxial layer on the implanted first surface of the wafer.
- 2. The method according to claim 1 wherein the step of implanting dopant atoms comprises carrying out a plurality of implanting steps at varying doses and energy levels in order to impart a relatively flat implantation profile to a predetermined depth within the wafer.
- 3. The method according to claim 2 wherein the implanting step comprises implanting dopant atoms in the implant region to a peak concentration of implanted dopant atoms of between about 1E19 and 5E21 cm−3.
- 4. The method according to claim 2 wherein the implanting step comprises implanting dopant atoms in the implant region to a peak concentration of implanted dopant atoms of about 1E21 cm−3 and to a depth within the silicon carbide wafer of about 500 Angstroms.
- 5. The method according to claim 2 wherein the implanting step comprises implanting the silicon carbide wafer with phosphorus donor atoms at a first dopant concentration of 2E15 cm−2 and an implant energy of 25 keV and a second dopant concentration of 3.6E15 cm−2 at an implant energy of 50 keV.
- 6. The method according to claim 1 wherein the implanted wafer is annealed to activate the implanted dopants.
- 7. The method according to claim 6 wherein the implanted wafer is annealed in Argon at a temperature of 1300° C. for 90 minutes.
- 8. The method according to claim 1 comprising implanting dopant atoms selected from the group consisting of nitrogen and phosphorus into an n-type silicon carbide wafer.
- 9. The method according to claim 1 comprising implanting dopant atoms selected from the group consisting of boron and aluminum into a p-type silicon carbide wafer.
- 10. A method of treating a silicon carbide substrate for improved epitaxial deposition suitable for use as a precursor in the manufacture of light emitting diodes, the method comprising:
forming a capping layer on the first surface of a conductive silicon carbide wafer from a material that can be controllably deposited in thin layers, can be implanted with ions having the same conductivity as the silicon carbide wafer, and can be removed without substantially damaging the underlying surface of the wafer; implanting dopant atoms of a first conductivity type into and through the capping layer and into the silicon carbide wafer at one or more predetermined dopant concentrations and implant energies to form a dopant profile; annealing the implanted wafer; removing the capping layer; and growing an epitaxial layer on the implanted first surface of the substrate wafer.
- 11. The method according to claim 10 comprising forming the capping layer from the group consisting of silicon nitride, silicon dioxide, and a metal layer.
- 12. A method according to claim 11 comprising depositing the capping layer on the silicon carbide wafer using plasma-enhanced chemical vapor deposition.
- 13. A method according to claim 11 comprising growing the capping epitaxial layer on the silicon carbide wafer as a thermal oxide.
- 14. The method according to claim 10 comprising growing the thickness of the capping layer and selecting the implant concentration and the implant energy to maximize the implant concentration resulting from the implantation step at or near the interface of the silicon carbide wafer and the capping layer.
- 15. The method according to claim 10 comprising forming the capping layer from silicon dioxide and to a thickness of about 500 Angstroms.
- 16. The method according to claim 15 comprising implanting nitrogen atoms into and through the silicon dioxide layer and into the silicon carbide wafer in a first dose with a dopant concentration of between about 4E12 cm−2 and 1E15 cm−2 at an implant energy of 25 keV and a second dose with a dopant concentration of between about 7E12 cm−2 and 1.8E15 cm−2 at an implant energy of 50 keV.
- 17. The method according to claim 10 comprising annealing the implanted wafer to activate the implanted dopants.
- 18. The method according to claim 17 comprising annealing the implanted wafer is annealed in Argon at a temperature of 1300° C. for 90 minutes.
- 19. The method according to claim 10 comprising removing the capping layer with a wet chemical etch process.
- 20. A method of treating a silicon carbide substrate for improved epitaxial deposition suitable for use as a precursor in the manufacture of light emitting diodes, the method comprising:
forming a capping layer of silicon dioxide on the first surface of a conductive silicon carbide wafer; implanting dopant atoms of the a first conductivity type into and through the silicon dioxide layer and into the silicon carbide wafer at one or more predetermined dopant concentrations and implant energies to form a dopant profile; annealing the implanted wafer; and removing the capping layer.
- 21. The method according to claim 20 comprising growing the thickness of the silicon dioxide layer and selecting the implant concentration of dopant atoms and the implant energy to maximize the implant concentration resulting from the implantation step at or near the interface of the silicon carbide wafer and the silicon dioxide layer.
- 22. The method according to claim 21 comprising forming the silicon dioxide layer to a thickness of about 500 Angstroms.
- 23. The method according to claim 20 comprising implanting nitrogen atoms into and through the silicon dioxide layer and into the silicon carbide wafer in a first dose with a dopant concentration of between about 4E12 cm−2 and 1E15 cm−2 at an implant energy of 25 keV and a second dose with a dopant concentration of between about 7E12 cm−2 and 1.8E15 cm−2 at an implant energy of 50 keV.
- 24. The method according to claim 20 comprising annealing the implanted wafer in Argon at a temperature of 1300° C. for 90 minutes.
- 25. The method according to claim 20 comprising removing the silicon dioxide layer with a wet chemical etch process.
- 26. A silicon carbide structure suitable for use as a substrate in the manufacture of electronic devices such as light emitting diodes comprising:
a silicon carbide wafer having a first and second surface and having a predetermined conductivity type and an initial carrier concentration; a region of implanted dopant atoms extending from said first surface into said silicon carbide wafer to a predetermined depth, said region having a higher carrier concentration than said initial carrier concentration in the remainder of said wafer; and an epitaxial layer on said first surface of said silicon carbide wafer.
- 27. A silicon carbide structure according to claim 26 wherein said silicon carbide wafer comprises n-type 6H-silicon carbide.
- 28. A silicon carbide structure according to claim 27 wherein said silicon carbide wafer is doped with nitrogen donor atoms.
- 29. A silicon carbide structure according to claim 28 having a concentration of said nitrogen donor atoms of between about 5E17 and 3E18 cm−2.
- 30. A silicon carbide structure according to claim 26 wherein said region of implanted dopant atoms comprises phosphorus in a concentration of between about 1E19 and 5E21 cm−3.
- 31. A silicon carbide structure according to claim 30 wherein said region of implanted dopant atoms comprises phosphorus in a concentration of about 1E21 cm−3.
- 32. A silicon carbide structure according to claim 26 wherein said region of implanted dopant atoms comprises nitrogen in a concentration of between about 1E19 and 5E21 cm−3.
- 33. A silicon carbide structure according to claim 32 wherein said region of implanted dopant atoms comprises phosphorus in a concentration of about 1E21 cm−3.
- 34. A silicon carbide structure according to claim 26 wherein said silicon carbide wafer comprises n-type 4H-silicon carbide.
- 35. A silicon carbide structure according to claim 26 wherein said region of implanted dopant atoms extends from said first surface into said silicon carbide wafer to a depth of between about 10 and 5000 Angstroms.
- 36. A silicon carbide structure according to claim 35 wherein said region of implanted dopant atoms extends from said first surface into said silicon carbide wafer to a depth of between about 800 and 1000 Angstroms.
- 37. A silicon carbide structure according to claim 35 wherein said region of implanted dopant atoms has a peak concentration of implanted dopant atoms of between about 1E19 and 5E21 cm−3.
- 38. A silicon carbide structure according to claim 37 wherein said region of implanted dopant atoms has a peak concentration of implanted dopant atoms of about 1E21 cm−3 and extends from said first surface into said silicon carbide wafer to a depth of about 500 Angstroms.
- 39. A silicon carbide structure according to claim 26 wherein the peak concentration of implanted atoms in said implanted region occurs at or near the first surface of said silicon carbide substrate.
- 40. A silicon carbide precursor structure suitable for use as a substrate in the manufacture of electronic devices such as light emitting diodes comprising:
a silicon carbide wafer having a first and second surface and having a predetermined conductivity type and an initial carrier concentration; a capping layer on said first surface of said silicon carbide wafer formed of a material that can be controllably deposited in thin layers, can be implanted with ions having the same conductivity as the silicon carbide wafer, and can be removed without substantially damaging the underlying surface of the wafer; and a region of implanted dopant atoms extending completely through said capping layer and through said first surface into said silicon carbide wafer to a predetermined depth, said region having a higher carrier concentration than the initial carrier concentration in the remainder of said wafer.
- 41. A silicon carbide structure according to claim 40 wherein said capping layer comprises a material selected from the group consisting of silicon nitride, silicon dioxide, and a metal.
- 42. A silicon carbide structure according to claim 40 and further comprising an epitaxial thermal oxide layer on said silicon carbide wafer.
- 43. A silicon carbide structure according to claim 41 wherein said capping layer has a thickness of about 500 Angstroms.
- 44. A silicon carbide structure according to claim 41 wherein the thickness of said capping layer is selected to maximize the implant concentration resulting from implanting dopant atoms into and through said capping layer and into said silicon carbide wafer at or near said first surface of said wafer.
- 45. A silicon carbide structure according to claim 40 wherein said region of implanted dopant atoms has a concentration of dopant atoms of about 1E21 cm−3 and extends from said first surface into said wafer to a depth of about 500 Angstroms.
- 46. A silicon carbide precursor structure suitable for use as a substrate in the manufacture of electronic devices such as light emitting diodes comprising:
a silicon carbide wafer having a first and second surface and having a predetermined conductivity type and an initial carrier concentration; a layer of silicon dioxide on said first surface of said silicon carbide; and a region of implanted dopant atoms extending completely through said silicon dioxide layer and through said first surface into said silicon carbide wafer to a predetermined depth, said region having a higher carrier concentration of dopant atoms than the initial carrier concentration in the remainder of said wafer.
- 47. A silicon carbide structure according to claim 46 wherein said layer of silicon dioxide is about 500 Angstroms thick.
- 48. A silicon carbide structure according to claim 46 wherein said implanted dopant atoms are nitrogen in a concentration of about 1E21 cm−3 wherein said region of implanted dopant atoms extends from said first surface into said silicon carbide wafer to a depth of about 500 Angstroms.
- 49. A method of forming a light emitting diode comprising the steps of:
implanting dopant atoms of a first conductivity type into the first surface of a conductive silicon carbide wafer having the same conductivity type as the implanting ions at one or more predetermined dopant concentrations and implant energies to form a dopant profile; annealing the implanted wafer; forming a conductive buffer region on the implanted first surface of the silicon carbide wafer; forming an active region on the conductive buffer region; forming a first ohmic contact on said active region; and forming a second ohmic contact on the second surface of said silicon carbide wafer.
- 50. The method according to claim 49 further comprising the step of fabricating the active layer as a single heterostructure.
- 51. The method according to claim 49 further comprising the step of fabricating the active layer as a double heterostructure.
- 52. The method according to claim 49 further comprising the step of fabricating the active layer as a single quantum well.
- 53. The method according to claim 49 further comprising the step of fabricating the active layer as a multiple quantum well.
- 54. The method according to claim 49 further comprising carrying out a plurality of implanting steps at varying doses and energy levels in order to impart a relatively flat implantation profile to a predetermined depth within the wafer.
- 55. The method according to claim 54 further comprising implanting dopant atoms in the implant region to a peak concentration of implanted dopant atoms of between about 1E19 and 5E21 cm−3.
- 56. The method according to claim 54 further comprising implanting dopant atoms in the implant region to a peak concentration of implanted dopant atoms of about 1E21 cm−3 and a thickness of about 500 Angstroms.
- 57. The method according to claim 49 further comprising implanting the silicon carbide wafer with phosphorus donor atoms at a first dopant concentration of 2E15 cm−2 and an implant energy of 25 keV and a second dopant concentration of 3.6E15 cm−2 at an implant energy of 50 keV.
- 58. The method according to claim 49 comprising annealing the implanted wafer is annealed to activate the implanted dopants.
- 59. The method according to claim 58 comprising annealing the implanted wafer in Argon at a temperature of 1300° C. for 90 minutes.
- 60. A light emitting diode (“LED”) comprising:
a silicon carbide wafer having a first and second surface and having a predetermined conductivity type and an initial carrier concentration; a region of implanted dopant atoms extending from said first surface into said silicon carbide wafer for a predetermined distance, said region having a higher carrier concentration than said initial carrier concentration in the remainder of said wafer; a conductive buffer region on said first surface of said conductive silicon carbide wafer; an active region on said conductive buffer region; a first ohmic contact to said active region; and a second ohmic contact on the second surface of said silicon carbide wafer.
- 61. An LED according to claim 60 wherein said active layer is a single heterostructure.
- 62. An LED according to claim 60 wherein said active layer is a double heterostructure.
- 63. An LED according to claim 60 wherein said active layer is a single quantum well.
- 64. An LED according to claim 60 wherein said active layer is a multiple quantum well.
- 65. An LED according to claim 60 wherein said silicon carbide wafer comprises n-type 6H-silicon carbide.
- 66. An LED according to claim 65 wherein said initial carrier concentration of said silicon carbide wafer comprises nitrogen.
- 67. An LED according to claim 66 wherein said carrier concentration of said nitrogen is about 5E17 to 3E18 cm−3.
- 68. An LED according to claim 65 wherein said initial carrier concentration of said silicon carbide wafer comprises phosphorus.
- 69. An LED according to claim 60 wherein said region of implanted dopant atoms comprises phosphorus atoms with an implant concentration of between about 1E19 and 5E21 cm31 3.
- 70. An LED according to claim 69 wherein said region of implanted dopant atoms comprises phosphorus dopant atoms with an implant concentration of about 1E21 cm−3.
- 71. An LED according to claim 60 wherein said region of implanted dopant atoms comprises nitrogen dopant atoms with an implant concentration of between about 1E19 and 5E21 cm−3.
- 72. An LED according to claim 71 wherein said region of implanted dopant atoms comprises phosphorus atoms with an implant concentration of about 1E21 cm−3.
- 73. An LED according to claim 60 wherein said silicon carbide wafer comprises n-type 4H-silicon carbide.
- 74. An LED according to claim 60 wherein said region of implanted dopant atoms extends from said first surface into said silicon carbide wafer to a depth of between about 10 and 5000 Angstroms.
- 75. An LED according to claim 60 wherein said region of implanted dopant atoms extends from said first surface into said silicon carbide wafer to a depth of between about 800 and 1000 Angstroms.
- 76. An LED according to claim 60 wherein said region of implanted dopant atoms has a peak concentration of implanted dopant atoms of between about 1E19 and 5E21 cm−3.
- 77. An LED according to claim 76 wherein said region of implanted dopant atoms has a peak concentration of implanted dopant atoms of about 1E21 cm−3 and extends from said first surface into said silicon carbide wafer to a depth of about 500 Angstroms.
- 78. An LED according to claim 60 wherein the peak concentration of implanted atoms in said implanted region occurs at or near the first surface of said silicon carbide substrate.
- 79. A light emitting diode (“LED”) comprising:
a silicon carbide wafer having a first and second surface and having a predetermined conductivity type and an initial carrier concentration; a conductive buffer region on the first surface of said silicon carbide substrate; a region of implanted dopant atoms having the same conductivity as said wafer and extending from said first surface into said silicon carbide wafer for a predetermined distance causing a reduction of the overall forward voltage drop observable at the interface between said wafer and said conductive buffer region; an active region on said conductive buffer region; an ohmic contact to said active region; and an ohmic contact on said second surface of said silicon carbide substrate.
- 80. An LED according to claim 79 wherein said implanted region has a peak concentration of implanted dopant atoms of between about 1E19 and 5E21 cm−3.
- 81. An LED according to claim 79 wherein said implanted region has a thickness of between about 10 and 5000 Angstroms.
- 82. An LED according to claim 79 wherein said implanted region has a peak concentration of implanted dopant atoms of about 1E21 cm−3 and is about 500 Angstroms thick.
- 83. An LED according to claim 79 wherein said implanted region is doped with atoms selected from the group consisting of nitrogen and phosphorus.
- 84. An LED according to claim 79 wherein said implanted region comprises phosphorus donor atoms implanted with first dose at a net dopant concentration of 2E15 cm−2 at an energy of 25 keV and a second dose at a net dopant concentration of 3.6E15−2 at an energy of 50 keV.
- 85. An LED according to claim 79 wherein said region of implanted dopant atoms extends into said substrate to a depth of between about 800 and 1000 Angstroms.
- 86. An LED according to claim 79 wherein said active region is a single heterostructure.
- 87 An LED according to claim 79 wherein said active region is a double heterostructure.
- 88. An LED according to claim 79 wherein said active region is a single quantum well.
- 89. An LED according to claim 79 wherein said active region is a multiple quantum well.
- 90. An LED according to claim 79 wherein said silicon carbide wafer comprises n-type 6H-silicon carbide having an initial ion concentration of nitrogen donor atoms of between about 5E17 and 3E18 cm−3 and wherein said region of implanted dopant atoms comprises phosphorus dopant atoms with an implant concentration of between about 1E19 and 5E21 cm−3 and is about 500 Angstroms thick.
- 91. An LED according to claim 79 wherein said silicon carbide wafer comprises n-type 6H-silicon carbide having an initial ion concentration of nitrogen donor atoms of between about 5E17 and 3E18 cm−3 and wherein said region of implanted dopant atoms comprises nitrogen dopant atoms with an implant concentration of between about 1E19 and 5E21 cm−3 and is about 500 Angstroms thick.
- 92. An LED according to claim 79 wherein said silicon carbide wafer comprises n-type 4H-silicon carbide having an initial ion concentration of nitrogen donor atoms of between about 5E17 and 3E18 cm−3 and wherein said region of implanted dopant atoms comprises phosphorus dopant atoms with an implant concentration of between about 1E19 and 5E21 cm−3 and is about 500 Angstroms thick.
- 93. An LED according to claim 79 wherein said silicon carbide wafer comprises n-type 4H-silicon carbide having an initial ion concentration of nitrogen donor atoms of between about 5E17 and 3E18 cm−3 and wherein said region of implanted dopant atoms comprises nitrogen dopant atoms with an implant concentration of between about 1E19 and 5E21 cm−3 and is about 500 Angstroms thick.
- 94. A method of treating a silicon carbide substrate for improved epitaxial deposition suitable for use as a precursor in the manufacture of devices such as light emitting diodes, the method comprising:
forming a capping layer on the first surface of a conductive silicon carbide wafer from a material that may be controllably deposited in thin layers, can be implanted with ions having the same conductivity as the silicon carbide wafer, and can be removed without substantially damaging the underlying surface of the wafer; implanting dopant atoms of a first conductivity type into and through the capping layer and into the silicon carbide wafer at one or more predetermined dopant concentrations and implant energies to form a dopant profile; annealing the implanted wafer; removing the capping layer; and growing an epitaxial layer on the implanted first surface of the substrate wafer.
- 95. The method according to claim 94 comprising growing the capping layer to a thickness such that the maximum implant concentration of dopant atoms within the silicon carbide wafer resulting from the implantation step is at or near the interface between the capping layer and the wafer.
- 96. The method according to claim 94 comprising implanting at doses and energies such that the resulting implant profile at the surface of the silicon carbide wafer is about 1E21 cm−3 and remains relatively flat for a depth into the wafer of about 500 Angstroms.
- 97. The method according to claim 94 comprising implanting the doses at less than about 5E21 cm−3 to prevent undesirable damage to the crystal lattice of the silicon carbide wafer.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is based upon and claims priority from provisional application Serial No. 60/355,034 filed Feb. 8, 2002.