The present invention relates to a power module having a circuit carrier, containing a carrier substrate, having a first conductor structure with an external contact region, at least one second conductor structure with at least one external contact region and a further, third conductor structure with an external contact region, with a number of semiconductor components arranged individually or in groups. Furthermore, the present invention relates to a power module bridge having a number of power modules which are accommodated on a common cooling surface.
In the related art, power modules, which are installed for example in a power module bridge, are additionally molded. During molding, the power module is embedded in a solid protective housing, for example made of plastic (molding compound). The molding compound is used to enclose and protect the interior of the power module. However, these enclosures of the power module by means of molding compound are not particularly resistant to cracks.
German Patent Application No. DE 11 2017 004 390 T5 describes a power module which has the following features: an insulating substrate with a front side to which a power semiconductor element is fastened; a base plate connected to a rear side of the insulating substrate; a housing fastened to the base plate and surrounding the insulating substrate; a cover fastened to the housing and forming a sealed region, and a silicone gel serving as a filling element which fills the entire sealed region and has an internal stress which acts as a compressive stress.
German Patent Application No. DE 10 2014 219 998 B4 describes a power module, in particular for providing a phase current for an electric motor. The power module comprises a circuit carrier having a surface, at least two first contact faces on the surface, and at least two first power transistors, which each have a ground contact face. In each case, a first power transistor of the at least two first power transistors is arranged directly on one of the first contact faces and is electrically conductively connected directly to the corresponding first contact face via its ground contact face. In addition, the power module comprises a second contact face on the surface and at least two second power transistors, which each have a ground contact face. The at least two second power transistors are arranged directly on the second contact face and are electrically conductively connected directly to the second contact face via their respective ground contact faces. Furthermore, the power module comprises at least two third contact faces on the surface, wherein the at least two second power transistors each have a further contact face on their sides facing away from the surface of the circuit carrier, and in each case one second power transistor of the at least two second power transistors is electrically conductively connected via its further contact face to one of the at least two third contact faces in each case. The at least two first contact faces and the at least two third contact faces are arranged alternately one after the other in a longitudinal direction of the power module, and the second contact face is arranged next to the at least two first contact faces and the at least two third contact faces, wherein the second contact face has at least two contact regions, wherein in each case one of the at least two contact regions is located next to one of the at least two first power transistors. The at least two first power transistors each have a further contact face on their sides facing away from the surface of the circuit carrier, and in each case one first power transistor of the at least two first power transistors is electrically conductively connected via its further contact face to the in each case one contact region, located next to it, of the at least two contact regions of the second contact face. In this case, the at least two contact regions of the second contact face and the at least two second power transistors are arranged alternately one after the other in the longitudinal direction.
European Patent No. EP 2 418 925 B1 describes electrical contacting between a flexible film, which has at least one conductor track, and at least one electrical contact of a sensor device or control device. In this case, an end portion of the flexible film is electrically contacted at a contact point by heat input, wherein the end portion of the flexible film is placed against protruding electrical contacts at the contact point. The end portion of the flexible film is designed with a breaking wave shape, in particular as a deflection.
According to the present invention, a power module is provided, having a first circuit carrier, containing a carrier substrate, having a first conductor structure with an external contact region, at least one second conductor structure with at least one external contact region and a further, third conductor structure with an external contact region, wherein a number of semiconductor components arranged individually or in groups are provided. The power module is assigned a multifunction frame in which a T+ bridge, a T− bridge and a phase bridge are accommodated so as to be spatially decoupled from the power module.
Due to the assignment of the multifunction frame to the power module proposed according to the present invention, current-conducting components can be arranged spatially and in a decoupled manner outside the expensive and limited area of the power module and, in particular, in a thermally decoupled manner.
In an advantageous embodiment of the power module provided according to the present invention, it is provided that the multifunction frame can be arranged above, below or to the side of the power module, as viewed in the Z direction. The design variants mentioned make it possible to take into account customer requirements with regard to the available installation space.
In an advantageous development of the power module provided according to the present invention, the T+ bridge and the T− bridge are accommodated in the multifunction frame in a horizontal arrangement, wherein a distance therebetween is minimized.
Alternatively, according to an example embodiment of the present invention, it is possible to design the power module in such a way that the T+ bridge and the T− bridge are accommodated in the multifunction frame in a vertical arrangement and a distance therebetween is minimized. Finally, in a further design variant, there is the option of designing the power module proposed according to the present invention in such a way that the T+ bridge and the T− bridge are accommodated next to one another in the multifunction frame and a distance therebetween is minimized.
The design variants described above advantageously make it possible to ensure that the minimized distance between the T+ bridge and the T− bridge means that magnetic fields occurring in the current-conducting T+ or T− bridges cancel each other out, so that a low-inductance design is possible. A low-inductance design, in turn, allows for short switching times, which is extremely beneficial to the switching behavior of the power module proposed according to the present invention.
In an advantageous development of the power module provided according to the present invention, an insulation layer, in particular designed as insulation paper or cardboard, is arranged in the multifunction frame between the T+ bridge and the T− bridge. This allows the distances between the T+ bridge and the T− bridge to be significantly minimized.
Advantageously, the power module provided according to the present invention provides that the T+ bridge and the T− bridge can be contacted via press-in pins. Press-in pins are a proven technology for ensuring robust electrical contacting over the service life.
In an advantageous development of the power module provided according to the present invention, it is provided that, in the joined state of the power module with the multifunction frame, the T+ bridge, the T− bridge and the phase bridge are arranged in a first level which runs above or below a second level in which the power module is arranged with semiconductor components arranged individually or in groups on its base surface. The arrangement of the above-mentioned levels allows in particular thermal decoupling and the displacement of the current-conducting components into the multifunction frame in which said T+ bridge, T− bridge and phase bridge are arranged.
The power module provided according to an example embodiment of the present invention is further characterized in that the multifunction frame assigned to the power module in the Z direction is surrounded by a cover made of a plastics material or by a molding compound. The cover made of a plastics material or the molding compound provides effective protection against the effects of environmental influences. In the power module proposed according to the present invention, it is further provided that the T+ bridge and/or the T− bridge is provided with integrated contact surfaces.
In the power module provided according to the present invention, it is provided that the external contact regions are displaced in the Z direction with respect to the power module into the multifunction frame assigned thereto. The displacement of the external contact regions from the power module into the multifunction frame also contributes to improved utilization of the surface of the circuit carrier or the chip surface.
In the power module provided according to the present invention, the multifunction frame assigned to the power module is provided with a number of press-in pins, of which a selected number are accessible for signal tapping.
Furthermore, the present invention relates to a power module bridge having a number of power modules, wherein the power modules are accommodated on a cooling surface and the power module bridge is placed in a lateral arrangement next to a battery system and is electrically connected thereto via a connecting device. Alternatively, it is possible to place a number of power modules accommodated on a cooling surface, and the power module bridge comprising a number of power modules, above or below a battery system and to electrically connect the power module bridge to the battery system via a corresponding connecting device.
The solution provided according to the present invention is characterized in that a surface, in particular a base surface of the power module, which is equipped with semiconductor elements, whether individually or in groups, can be better utilized because the surface which is otherwise used for current-conducting paths is relocated into another level of a multifunction frame. The multifunction frame assigned to the power module can be arranged both above and below the power module as viewed in the Z direction. Furthermore, it is also possible to arrange the multifunction frame next to the power module, as well as spatially and thermally decoupled therefrom. A further advantage of the solution proposed according to the present invention is that the current-conducting paths in the form of the T+ bridge and the T− bridge are accommodated in a horizontal arrangement, in a vertical arrangement or in a side-by-side arrangement in the multifunction frame. If the distance between the T+ bridge and the T− bridge is minimized, the magnetic fields which arise in the T+ bridges or T− bridges due to the current flow cancel each other out. This in turn results in a low-inductance connection being achieved. A low-inductance connection is extremely advantageous with regard to short switching times and significantly increases the performance of the power module proposed according to the present invention with the multifunction frame assigned thereto. The solution provided according to the present invention can further reduce the degree of complexity of the power module. If the semiconductor components accommodated individually or in groups in the power module are arranged on its base surface, extremely advantageous cooling and thus heat dissipation of the semiconductor components can be achieved via a cooling surface. The cooling surface can be connected to the underside of the power module by means of a flat sintered connection or by means of a solder/adhesive connection. This results in short paths via which the waste heat generated during operation of the semiconductor components can be dissipated and transported away by a cooling medium. Standardized interfaces for signal transmission can be realized in the form of press-in studs. The use of press-in studs or press-in pins is a common and robust way to achieve electrical connections with overmolded components. If the equipped and electrically contacted power module or the multifunction frame assigned thereto is provided with a cover made of plastics material or a molding compound, it can be advantageously protected against environmental and temperature influences as well as pollutants. The press-in pins protruding beyond the cover still allow electrical contact to be made between the arrangement of the power module and the multifunction frame assigned thereto, whether arranged above, below or to the side of the power module. Depending on the requirement or the electrical loads to be controlled, the power module proposed according to the present invention can comprise 12, 8 or 4 semiconductor components, wherein the semiconductor components can be MOSFETs, transistors, IGBTs, diodes and the like. The use of press-in pins also allows standard electrical contacting for the power contacts. With regard to the contacting of the power module proposed according to the present invention with the press-in pins assigned thereto, the implementation of integrally bonded connections, for example by means of welding, is superfluous. The press-in pins allow for effective and robust electrical contacting.
Example embodiments of the present invention are explained in greater detail with reference to the figures and the following description.
In the following description of the embodiments of the present invention, identical or similar elements are denoted by the same reference signs, and a repeated description of these elements in individual cases is dispensed with. The figures show the subject matter of the present invention only schematically.
From the plan view according to
The aforementioned conductor structures 18, 20A, 20B, 22 are electrically separated from one another and applied substantially symmetrically to the central longitudinal axis 24 on the first circuit carrier 14. Position 36 designates an active surface; a layout surface around this for the current conduction is designated by reference sign 38. For example, AMB (active metal brazing), which contains OFC (oxygen-free copper)/Si3N4/OFC, can be selected as the carrier substrate 40 of the first circuit carrier 14.
The representation according to
Furthermore, it can be seen from the plan view according to
From the side view according to
From the perspective plan view according to
The representation in
The exploded view according to
Furthermore, the representation according to
The perspective view according to
From the side view according to
From
The plan view according to
The present invention is not limited to the embodiments described here and the aspects emphasized therein. Rather, a large number of modifications are possible within the range indicated by the claims, which are within the scope of the activities of a person skilled in the art.
Number | Date | Country | Kind |
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10 2023 210 593.4 | Oct 2023 | DE | national |