The present disclosure relates to manufacturing integrated circuits (ICs). More specifically, it relates to techniques, methods, and materials directed to metal oxide photoresist films for patterning.
Electronic circuits when commonly fabricated on a wafer of semiconductor material, such as silicon, using lithography. Such electronic circuits are called ICs. ICs are typically fabricated by sequentially depositing and patterning layers of dielectric, conductive, and other semiconductor materials over a substrate to form an electrically connected network of electronic components and interconnect elements (e.g., capacitors, transistors, resistors, conductive traces, pads, and vias) integrated in a monolithic structure. A wafer with such ICs is typically cut into numerous individual dies. The dies may be packaged into an IC package containing one or more dies along with other electronic components. The IC package may be integrated onto an electronic system, such as a consumer electronic system.
Embodiments will be readily understood by the following detailed description in conjunction with the accompanying drawings. To facilitate this description, like reference numerals designate like structural elements. Embodiments are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings.
For purposes of illustrating IC packages manufactured using photolithography described herein, it is important to understand phenomena that may come into play during developing a metal oxide photoresist. The following foundational information may be viewed as a basis from which the present disclosure may be properly explained. Such information is offered for purposes of explanation only and, accordingly, should not be construed in any way to limit the broad scope of the present disclosure and its potential applications.
Photolithography is commonly used to pattern thin films during semiconductor processing, where photons are emitted from a light source onto a photosensitive photoresist to initiate a chemical reaction in the photoresist. When exposed to light, a photoresist may be further polymerized or cross linked to form a hardened coating which is resistant to etching solutions (e.g., negative-type photoresist) or may become more easily decomposable or dissolvable (e.g., positive-type photoresist). Thereafter, the photoresist is developed and exposed or unexposed portions of the photoresist are removed to form a pattern or a mask. Current photolithography processes use ultraviolet (UV) light with a wavelength between 10 nanometers and 400 nanometers or extreme ultraviolet radiation (EUV) with a wavelength between 10 nanometers and 15 nanometers (e.g., 13.5 nanometers+/−2%), which may be used for providing improved pattern resolution in advanced integrated circuits where reduction in feature sizes is required. Metal oxide photoresists, particularly photoresists containing tin (Sn) metal, may be especially suitable for EUV photopatterning. A photoresist can be crucial to maintaining circuit element tolerances. A photoresist may be susceptible to degradation due to exposure from air or water, for example, during manufacturing processes delays. In some instances, a degraded photoresist may become more easily removed, which may cause the photoresist to dissolve and/or lift away from the substrate and further expose the underlying material (e.g., a metal, a dielectric, or a hard mask) resulting in decreased resolution and additional underlying metal to be etched away. In some instances, a degraded photoresist may become more difficult to remove, which may result in an open defect, may require extended EUV exposure, and/or a longer time for developing. A degraded photoresist may result in inaccurate patterning and other defects, which decreases manufacturing yields and increases costs. Ways to mitigate the degradation of a photoresist may be desired.
Accordingly, precursors and methods related to a tin-based photoresist are disclosed herein. In some embodiments, a method for forming a tin-based photoresist may include exposing a tin-containing precursor and a co-reagent to a substrate to form a photoresist having tin clusters; selectively exposing the photoresist to EUV to form a region in the photoresist that is activated for crosslinking between the tin clusters; and exposing the photoresist to heat to form, in the region, long range crosslinking between the tin clusters within the photoresist. In some embodiments, the precursor has a formula R1R2Sn(N(CH3)2)2, and R1 and R2 are selected from the group consisting of neo-silyl, neo-pentyl, phenyl, benzyl, methyl-bis(trimethylsilyl), methyl, ethyl, isopropyl, tert-butyl, n-butyl, N,N-dimethylpropylamine, and N, N-dimethlybutylamine. In other embodiments, the precursor includes a chelating alkyl-amine/alkyl-amide ligand featuring a 5 membered or 6 membered tin-based heterocycle bound K(kappa)2-C,N with an alkyl group on the ligand backbone. In some embodiments, the co-reagent includes water, carboxylic acid, phosphonic acid, sulphonic acid, or hydrogen peroxide.
Each of the methods and materials of the present disclosure may have several innovative aspects, no single one of which is solely responsible for all the desirable attributes disclosed herein. Details of one or more implementations of the subject matter described in this specification are set forth in the description below and the accompanying drawings.
In the following detailed description, various aspects of the illustrative implementations may be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art.
The term “coupled” means either a direct connection (which may be one or more of a mechanical, electrical, and/or thermal connection) between the things that are connected, or an indirect connection through one or more intermediary objects between the things that are connected.
The description uses the phrases “in an embodiment” or “in embodiments,” which may each refer to one or more of the same or different embodiments.
Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.
The term “dispose” as used herein refers to position, location, placement, and/or arrangement rather than to any particular method of formation.
The term “between,” when used with reference to measurement ranges, is inclusive of the ends of the measurement ranges.
The terms “substantially,” “close,” “approximately,” “near,” and “about,” generally refer to being within +/−20% of a target value (e.g., within +/−5% or 10% of a target value) based on the context of a particular value as described herein or as known in the art.
For the purposes of the present disclosure, the phrase “A and/or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B, and C). When used herein, the notation “A/B/C” means (A), (B), and/or (C).
Although certain elements may be referred to in the singular herein, such elements may include multiple sub-elements.
Unless otherwise specified, the use of the ordinal adjectives “first,” “second,” and “third,” etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking or in any other manner.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which is shown, by way of illustration, embodiments that may be practiced. It is to be understood that other embodiments may be utilized, and structural or logical changes may be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not to be taken in a limiting sense.
The accompanying drawings are not necessarily drawn to scale.
In the drawings, same reference numerals refer to the same or analogous elements/materials shown so that, unless stated otherwise, explanations of an element/material with a given reference numeral provided in context of one of the drawings are applicable to other drawings where element/materials with the same reference numerals may be illustrated. Further, the singular and plural forms of the labels may be used with reference numerals to denote a single one and multiple ones respectively of the same or analogous type, species, or class of element.
In the drawings, a particular number and arrangement of components are presented for illustrative purposes and any desired number or arrangement of such components may be present in various embodiments.
For convenience, if a collection of reference numerals designated with different numerals and/or letters are present (e.g., 101-1, 101-2A, 101-2B, etc.), such a collection may be referred to herein without the numerals and/or letters (e.g., as “101-1, 101-2” or as “101”).
Various operations may be described as multiple discrete actions or operations in turn in a manner that is most helpful in understanding the claimed subject matter. However, the order of description should not be construed as to imply that these operations are necessarily order dependent. In particular, these operations may not be performed in the order of presentation. Operations described may be performed in a different order from the described embodiment. Various additional operations may be performed, and/or described operations may be omitted in additional embodiments.
The following paragraphs provide various examples of the embodiments disclosed herein.
Example 1 is a method for forming a tin-based photoresist, including forming a photoresist on a substrate by exposing a precursor and a co-reagent to the substrate, wherein the precursor has a formula R1R2Sn(N(CH3)2)2, and R1 and R2 are selected from the group consisting of neo-silyl, neo-pentyl, phenyl, benzyl, methyl-bis(trimethylsilyl), methyl, ethyl, isopropyl, tert-butyl, n-butyl, N,N-dimethylpropylamine, and N,N-dimethlybutylamine; the co-reagent includes water, carboxylic acid, phosphonic acid, sulphonic acid, or hydrogen peroxide; and the photoresist includes tin clusters; selectively exposing the photoresist to extreme ultraviolet radiation (EUV); and exposing the photoresist to heat to form crosslinking between the tin clusters in an EUV exposed region.
Example 2 may include the subject matter of Example 1, and may further specify that R1 and R2 are alkyl groups and the precursor is a dialkyl tin bisamide.
Example 3 may include the subject matter of Examples 1 or 2, and may further specify that selectively exposing the photoresist to EUV includes using a mask to create exposed and unexposed regions of the photoresist.
Example 4 may include the subject matter of any of Examples 1-3, and may further specify that exposing the photoresist to heat includes baking the photoresist at a temperature between 70 degrees Celsius and 250 degrees Celsius.
Example 5 may include the subject matter of any of Examples 1-4, and may further specify that the tin clusters in the photoresist have a drum-shaped structure.
Example 6 may include the subject matter of any of Examples 1-5, and may further specify that the tin clusters are crosslinked by a carbonate bond, a hydroxyl bond, an oxygen bond, or an R—R group bond, the R group including one or more of R1 and R2.
Example 7 may include the subject matter of Example 3, and may further include developing the photoresist; and removing the unexposed regions of the photoresist.
Example 8 may include the subject matter of any of Examples 1-7, and may further specify that forming the photoresist includes a chemical vapor deposition (CVD) processor or an atomic layer deposition (ALD) process.
Example 9 may include the subject matter of any of Examples 1-8, and may further specify that a thickness of the photoresist is between 10 nanometers and 100 nanometers.
Example 10 is a method for forming a tin-based photoresist, including forming a photoresist on a substrate by exposing a precursor and a co-reagent to the substrate, wherein the precursor includes a chelating alkyl-amide ligand, or a chelating alkyl-amine ligand, featuring a 5 or 6 membered tin-based heterocycle bound κ2-C,N with an alkyl group on the ligand backbone; the co-reagent includes water, carboxylic acid, phosphonic acid, sulphonic acid, or hydrogen peroxide, and the photoresist includes tin clusters; selectively exposing the photoresist to extreme ultraviolet radiation (EUV); and exposing the photoresist to heat to form crosslinking between the tin clusters in an EUV exposed region.
Example 11 may include the subject matter of Example 10, and may further specify that the alkyl group includes methyl, ethyl, vinyl, hydrogen, or tert-butyl.
Example 12 may include the subject matter of Examples 10 or 11, and may further specify that the tin clusters in the photoresist have a football-shaped structure.
Example 13 may include the subject matter of any of Examples 10-12, and may further specify that the tin clusters are crosslinked by a carbonate bond, a hydroxyl bond, an oxygen bond, or an R—R group bond, the R group including one or more of an alkyl group, an aryl group, CH2(CHR′)(CH2)nNMeH, and CH2(CHR′)(CH2)nNMe2.
Example 14 may include the subject matter of any of Examples 10-13, and may further specify that selectively exposing the photoresist to EUV includes using a mask to create exposed and unexposed regions of the photoresist, and the method may further include developing the photoresist; and removing the unexposed regions of the photoresist.
Example 15 may include the subject matter of any of Examples 10-14, and may further specify that forming the photoresist includes a chemical vapor deposition (CVD) process or an atomic layer deposition (ALD) process.
Example 16 is an apparatus, including a substrate; and a photoresist on the substrate, wherein the photoresist includes tin clusters having a drum-shaped structure or a football-shaped structure, and wherein a region of the photoresist includes crosslinked tin clusters.
Example 17 may include the subject matter of Example 16, and may further specify that the tin clusters are crosslinked by a carbonate bond, a hydroxyl bond, an oxygen bond, or an R—R group bond, the R group including one or more of neo-silyl, neo-pentyl, phenyl, benzyl, methyl-bis(trimethylsilyl), methyl, ethyl, isopropyl, vinyl, tert-butyl, n-butyl, N,N-dimethylpropylamine, N,N-dimethlybutylamine, CH2(CHR′)(CH2)nNMeH, and CH2(CHR′)(CH2)nNMe2.
Example 18 may include the subject matter of Examples 16 or 17, and may further specify that a thickness of the photoresist is between 10 nanometers and 100 nanometers.
Example 19 may include the subject matter of any of Examples 16-18, and may further specify that the substrate includes a semiconductor material.
Example 20 may include the subject matter of any of Examples 16-19, and may further specify that the photoresist is a negative-type photoresist.