This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2006-338275, filed on Dec. 15, 2006; the entire contents of which are incorporated herein by reference.
1. Field of the Invention
This invention relates to a semiconductor device, and more particularly to a field effect transistor having a group-III nitride semiconductor
2. Background Art
A group-III nitride semiconductor including gallium nitride (hereinafter, abbreviated as GaN) is counted on as the material of a semiconductor device for high power, high frequency and high temperature, and actively researched and developed because it has a wider bandgap and higher dielectric breakdown strength than silicon (Si) and gallium arsenide (GaAs). In particular, a field effect transistor using a GaN(gallium nitride)/AlGaN(aluminum gallium nitride) hetero structure (hereinafter, the transistor being abbreviated as GaN/AlGaN-HFET) has a simple element structure, and can be expected to exhibit good element properties.
Particularly, in the GaN/AlGaN-HFET for a high-breakdown-voltage switching device, the concentration and mobility of a two-dimensional carrier gas formed at the interface of the GaN/AlGaN hetero structure can be expected to be increased by increasing the Al (aluminum) composition ratio of AlGaN which serves as a barrier layer (carrier supply layer) to suppress the power consumption of the element. On the other hand, in a normally-on type element, a high current flows through the element at the moment when the power supply of a circuit is turned on. Such a high current may sometimes break down the element. Accordingly, a normally-off type element has to be employed to prevent such a breakdown, because hardly any current flows through the type of element with a 0-V gate voltage.
For example, JP-A 2005-277047 (Kokai) discloses an element structure in which the concentration and mobility of the two-dimensional carrier gas formed in the channel layer is increased by providing a barrier layer (carrier supply layer) having a high Al composition ratio of 0.5 or more on the channel layer including GaN.
To suppress a leak current between source and drain electrodes under the gate-off condition, a recess gate type structure, for example, has to be employed in the above-described element structure. Nevertheless, even such a structure is quite unlikely to bring about normally-off type characteristics, because of the effect of a barrier layer having a high Al(aluminum) composition ratio of 0.5 or more.
According to an aspect of the invention, provided is a semiconductor device including: a channel layer including GaN; a barrier layer formed by laminating a first layer formed on the channel layer and including AlXGa1-XN (0.05≦X≦0.25) and a second layer including AlYGa1-YN (0.20≦Y≦0.28, X<Y); source and drain electrodes provided spaced apart from each other on the barrier layer; and a gate electrode provided on the bottom of a ditch extending between the source and drain electrodes and formed with a depth starting from the top surface of the barrier layer reaching the first layer adjacent to the channel layer.
According to another aspect of the invention, there is provided a method of manufacturing a semiconductor device including: providing a channel layer including GaN; forming barrier layer on the channel layer by laminating a first layer including AlXGa1-XN (0.05≦X≦0.25) and a second layer including AlYGa1-YN (0.20≦Y≦0.28, X<Y) in order; forming a ditch in the barrier layer with a depth starting from the top surface of the barrier layer reaching the first layer adjacent to the channel layer; forming a gate electrode in the ditch in the barrier layer.
Referring to the drawings, the embodiments of the present invention are described below.
As shown in
A hetero semiconductor junction is formed between the channel layer 14 and the first layer 16 including AlXGa1-XN (0.05≦X≦0.25). A two-dimensional carrier gas is induced on the side of the channel layer of the hetero semiconductor junction, and functions as a conduction channel.
The Al(aluminum) composition ratio of the above-described first layer may be within a range of 0.05 or more to 0.25 or less. When the Al composition ratio X is 0.05 or more, the hetero semiconductor junction can be formed between the first layer 16 and the channel layer 14. On the other hand, when the Al composition ratio X is 0.25 or less, a leak current between the source and drain electrodes can be suppressed to a low level under the gate-off condition. The Al composition ratio Y of the second layer may be in a relation of X<Y relative to the above-described Al composition ratio X, and within a range of 0.20 or more to 0.28 or less. When the Al composition ratio Y is 0.20 or more, the concentration and mobility of the two-dimensional carrier gas can sufficiently be increased. On the other hand, when the Al composition ratio Y is 0.28 or less, a crack formation due to the lattice mismatch between the channel layer 14 and the barrier layer 20 can sufficiently be inhibited.
The above-described barrier layer 20 may be formed by repeating a cycle of laminating a film comprised of the first layer 16 and the second layer 18, for example, three to ten times, if the Al composition ratio is within the above range. In
A source electrode 22 and a drain electrode 24 are provided spaced apart from each other on the barrier layer 20. A ditch 26 extending from the top surface of the barrier layer 20 to the first layer 16 (adjacent to the channel layer 14) is provided between the source electrode 22 and the drain electrode 24. A gate electrode 28 is provided on the bottom of the ditch 26 (This is a so-called recess gate structure).
In providing the ditch 26 for a gate, the second layer 18 having a higher Al composition ratio than the first layer 16 is intentionally removed from a gate forming region. In the present embodiment, the thickness and Al composition ratio of the barrier layer 20 located under the gate electrode are intentionally reduced by providing the recess gate structure with the first layer 16 having a lower Al composition ratio than the second layer 18. By this reduction, the two-dimensional carrier gas of the hetero semiconductor junction corresponding to a gate region can be drained under the gate-off condition. As a result, normally-off type characteristics can be obtained while suppressing the leak current between the source and drain electrodes to a low level under the gate-off condition. On the other hand, in a region other than the gate region, AlYGa1-YN (0.20≦Y≦0.28, X<Y, for example, Y=0.25) having the higher Al composition ratio is provided to the second layer 18 in the barrier layer 20. Accordingly, at the hetero semiconductor junction interface corresponding to a region other than the gate region, the concentration and mobility of the two-dimensional carrier gas induced therein can be increased.
As shown in
The Al composition ratio of the above-described first layer may be within a range of 0.05 or more to 0.25 or less. When the Al composition ratio X is 0.05 or more, a hetero semiconductor junction can be formed between the first layer 16 and the channel layer 14. On the other hand, when the Al composition ratio X is 0.25 or less, the leak current between the source and drain electrodes under the gate-off condition can be suppressed to a low level. The Al composition ratio Y of the second layer is in relation of X<Y, and within a range of 0.20 or more to 0.28 or less. When the Al composition ratio Y is 0.20 or more, the concentration and mobility of the two-dimensional carrier gas can sufficiently be increased. On the other hand, when the Al composition ratio Y is 0.28 or less, the crack formation due to the lattice mismatch between the channel layer 14 and the barrier layer 20 can sufficiently be inhibited.
The above-described barrier layer 20 may be formed by repeating a cycle of laminating a film comprised of the first layer 16 and the second layer 18, for example, three to ten times, if the Al composition ratio is within the above range. In
Al composition ratio differs between the first layer 16 and the second layer 18 of the barrier layer 20, and consequently, so does Ga(gallium) composition ratio. Accordingly, by monitoring the luminescence intensity of Ga, the depth of the ditch 26 can be accurately controlled to be a desired depth in forming the ditch 26 by the RIE method and the like. The method for monitoring the luminescence intensity of Ga allows the depth of the ditch 26 to be monitored in real time, and therefore makes it possible to control the depth of the ditch 26 with higher accuracy than by a conventional method in which the depth of the ditch 26 is controlled by the etching time.
Thereafter, a recess type gate electrode 28 is formed on the bottom of the ditch 26 by the lift-off method and the like. Here, the electrodes are made of, for example, a laminated film such as an Ni(nickel)/Au(aurum) laminated film.
The thickness and Al composition ratio of the part of the barrier layer 20 located under the gate electrode 28 can intentionally be reduced by exposing the first layer including an AlXGa1-XN layer at the bottom of the ditch 26 as described above. By this reduction, the two-dimensional carrier gas of the hetero semiconductor junction corresponding to the gate region can be drained under the gate-off condition. As a result, normally-off type characteristics can be obtained while suppressing the leak current between the source and drain electrodes to a low level under the gate-off condition. On the other hand, in the region other than the gate region, AlYGa1-YN (0.20≦Y≦0.28, X<Y, for example, Y=0.25) having the higher Al composition ratio is provided to the second layer 18 in the barrier layer 20. Accordingly, on the hetero semiconductor junction corresponding to the region other than the gate region, the concentration and mobility of the two-dimensional carrier gas induced therein can be increased.
The difference of the present embodiment from the first embodiment is that the Al composition ratio of AlXGa1-XN (0.05≦X≦0.25, for example, X=0.2) included in the first layer 16 in the barrier layer 20 is increased in the direction from the side of the channel layer 14 toward the side of the source electrode 22 and the drain electrode 24. In each figure of the present embodiment, the same number and the same symbol are given to the same part as the parts shown in
A description of the process in which the channel layer 14 is provided on the buffer layer 12 in the element structure is the same as in the first embodiment. Accordingly, the description is omitted.
As shown in
A hetero semiconductor junction is formed between the channel layer 14 and the first layer 16 including AlXGa1-XN (0.05≦X≦0.25). A two-dimensional carrier layer is induced on the side of the channel layer 14 of the hetero semiconductor junction, and functions as a channel layer.
The Al composition ratio of the above-described first layer may be within a range of 0.05 or more to 0.25 or less. When the Al composition ratio X is 0.05 or more, a hetero semiconductor junction can be formed between the first layer 16 and the channel layer 14. On the other hand, when the Al composition ratio X is 0.25 or less, the leak current between the source and drain electrodes under the gate-off condition can be suppressed to a low level. The Al composition ratio Y of the second layer is in relation of X<Y, and may be within a range of 0.20 or more to 0.28 or less. When the Al composition ratio Y is 0.20 or more, the concentration and mobility of the two-dimensional carrier gas can sufficiently be increased. On the other hand, when the Al composition ratio Y is 0.28 or less, the crack formation due to the lattice mismatch between the channel layer 14 and the barrier layer 20 can sufficiently be inhibited.
The above-described barrier layer 20 may be formed by further repeating a cycle of laminating a film comprised of the first layer 16 and the second layer 18, on a film formed by laminating the first layer 16 and the second layer 18 so that the total number of the repeated cycles can be, for example, three to ten, if the Al composition ratio is within the above range. In
The source electrode 22 and the drain electrode 24 are provided spaced apart from each other on the barrier layer 20. The ditch 26 extending from the top surface of the barrier layer 20 to the first layer 16 is provided between the source electrode 22 and the drain electrode 24. The gate electrode 28 is provided on the bottom of the ditch 26 (This is a so-called recess gate structure).
In providing the ditch 26 for a gate, the second layer 18 having a higher Al composition ratio than the first layer 16 is intentionally removed from a gate forming region. In the present embodiment, the thickness and Al composition ratio of the barrier layer 20 located under the gate electrode can intentionally be reduced by providing the recess gate structure with the first layer 16 having a lower Al composition ratio than the second layer 18. By this reduction, the two-dimensional carrier gas of the hetero semiconductor junction corresponding to a gate region can be drained under the gate-off condition. As a result, normally-off type characteristics can be obtained while suppressing the leak current between the source and drain electrodes to a low level under the gate-off condition. On the other hand, in a region other than the gate region, AlYGa1-YN (0.20≦Y≦0.28, X<Y, for example, Y=0.25) having the higher Al composition ratio is provided to the second layer 18 in the barrier layer 20. Accordingly, at the hetero semiconductor junction interface corresponding to a region other than the gate region, the concentration and mobility of the two-dimensional carrier gas induced therein can be increased.
As shown in
The Al composition ratio of the above-described first layer may be within a range of 0.05 or more to 0.25 or less. When the Al composition ratio X is 0.05 or more, a hetero semiconductor junction can be formed between the first layer 16 and the channel layer 14. On the other hand, when the Al composition ratio X is 0.25 or less, the leak current between the source and drain electrodes under the gate-off condition can be suppressed to a low level. The Al composition ratio Y of the second layer is in relation of X<Y, and within a range of 0.20 or more to 0.28 or less. When the Al composition ratio Y is 0.20 or more, the concentration and mobility of the two-dimensional carrier gas can sufficiently be increased. On the other hand, when the Al composition ratio Y is 0.28 or less, the crack formation due to the lattice mismatch between the channel layer 14 and the barrier layer 20 can sufficiently be inhibited.
The barrier layer 20 may be formed by further repeating a cycle of laminating, again by the MOVPE method, a film comprised of the first layer 16 and the second layer 18, on a film formed by laminating the first layer 16 and the second layer 18 so that the total number of the repeated cycles can be, for example, three to ten, if the Al composition ratio is within the above range. When the number of the repeated cycles of the barrier layer 20 is three or more, the concentration and mobility of the two-dimensional carrier gas can sufficiently be increased. On the other hand, if the number of pitches of the barrier layer 20 is ten or less, a crack formation due to the lattice mismatch between the channel layer 14 and the barrier layer 20 can sufficiently be inhibited. The accumulated layer thickness of the barrier layer 20 is desirably 20 nm or more and 70 nm or less to inhibit the above-described crack formation, and to increase the concentration and mobility of the two-dimensional carrier gas.
Then, as shown in
Al composition ratio differs between the first layer 16 and the second layer 18 of the barrier layer 20, and consequently, so does Ga composition ratio. Accordingly, by monitoring the luminescence intensity of Ga, the depth of the ditch 26 can be accurately controlled to be a desired depth in forming the ditch 26 by the RIE method and the like. The method for monitoring the luminescence intensity of Ga allows the depth of the ditch 26 to be monitored in real time, and therefore makes it possible to control the depth of the ditch 26 with higher accuracy than by a conventional method in which the depth of the ditch 26 is controlled by the etching time.
Thereafter, a recess type gate electrode 28 is formed on the bottom of the ditch 26 by the lift-off method and the like. Here, the electrodes are made of, for example, a laminated film such as an Ni/Au laminated film.
The thickness and Al composition ratio of the part of the barrier layer 20 located under the gate electrode 28 can intentionally be reduced by exposing the first layer including an AlXGa1-XN layer at the bottom of the ditch 26 as described above. By this reduction, the two-dimensional carrier gas of the hetero semiconductor junction corresponding to the gate region can be drained under the gate-off condition. As a result, normally-off type characteristics can be obtained while suppressing the leak current between the source and drain electrodes to a low level under the gate-off condition. On the other hand, in the region other than the gate region, AlYGa1-YN (0.20≦Y≦0.28, X<Y, for example, Y=0.25) having the higher Al composition ratio is provided to the second layer 18 in the barrier layer 20. Accordingly, on the hetero semiconductor junction corresponding to the region other than the gate region, the concentration and mobility of the two-dimensional carrier gas induced therein can be increased.
Referring to specific examples, the embodiment of the present invention has been described above.
The present invention is not limited to the above-described embodiments by anyway. Various modifications can be implemented within a scope not departing from the subject matters of the present invention. For example, as shown in
Number | Date | Country | Kind |
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2006-338275 | Dec 2006 | JP | national |