1. Field of the Invention
The present invention generally relates to a technique for manufacturing a high-voltage MOS transistor having a LOCOS (LOCal Oxidation of Silicon) offset structure and a normal low-voltage transistor on the same semiconductor substrate and more particularly to a technique for manufacturing a high-voltage MOS transistor having the LOCOS structure capable of reducing an off-leakage current even when a source and a drain are reversed and a normal low-voltage transistor on the same semiconductor substrate. The present invention is especially effective when applied to a transistor constituting a boost DC/DC converter.
2. Description of the Related Art
In MOS transistor techniques, it is well-known that an off-leakage current in a Pch transistor is reduced when an impurity with low concentration is implanted between a source and a channel or between a drain and the channel and a region (what is called a P−region) in which P− (boron implantation) is formed on a surface thereof and N− (phosphorus implantation) is formed below the surface is disposed. In this Pch transistor structure, an N-portion formed below a P-portion of the P−region is referred to as a punch-through stopper layer (PTS layer).
As shown in
Moreover, MOS transistors having the LOCOS (LOCal Oxidation of Silicon) offset structure having a thick insulating film so as to increase voltage resistance have been conventionally known.
For example, Japanese Laid-Open Patent Application No. 2003-324159 (Patent Document 1) discloses a semiconductor device with a transistor having the LOCOS offset structure in which N-type source and drain are formed at intervals in a P-well so as to reduce the number of photomechanical steps, at least the drain of the source and the drain has an N-type high concentration diffusion layer and an N-type low concentration diffusion layer surrounding the N-type high concentration diffusion layer, the N-type low concentration diffusion layer having lower concentration in comparison with the N-type high concentration diffusion layer. On the same P-type semiconductor substrate, a gate electrode includes an offset N channel-type transistor in which an end relative to the drain is formed on a thick oxide film and a normal N-well for forming a P channel-type MOS transistor. The N-type low concentration diffusion layer and the normal N-well are formed by the same process at the same time.
In the high-voltage MOS transistor, it is possible to dispose the region (P−region) in which the P-portion is formed on the surface and the N-portion is formed below the surface between the source and the channel as described in the above-mentioned normal low-voltage MOS transistor.
In
In a structure in which the low-voltage transistor and the high-voltage transistor are disposed on the same semiconductor substrate, the P-portion of the p−region and an N-portion of an N−region are configured such that gate length dependence of a threshold Vth of the low-voltage transistor is flat. However, in a high voltage (15V-Pch), a thickness Tox of a gate insulating film is 40 nm (10 nm in a normal low-voltage transistor), so that an N-type PTS layer of phosphorus is formed on the surface and an amount of boron implantation in the substrate is reduced in comparison with a normal case and the P-portion and the N-portion are considered to be out of balance.
In other words, the threshold Vth in the vicinity of the P−region is presumed to be high and the threshold Vth in the channel region is presumed to be low, and the P−region and the channel region are serially connected, so that the threshold is determined from a higher threshold. By contrast, when the drain is not provided with the LOCOS insulating film, the Vth is considered to be low in accordance with an increase of drain voltage because an influence of a p-layer is eliminated when a depletion layer is extended.
In the Pch transistor having the LOCOS offset structure shown in
In this case, it is necessary to adjust and control concentration of impurity in the channel region such that the threshold Vth becomes a desired value. In order to eliminate the P−region 203, boron or phosphorus may be implanted in this portion using a mask for a photomechanical process used during manufacturing steps. The same applies in an Nch transistor having the LOCOS offset structure.
In the case of the low-voltage Pch transistor, as mentioned above, the off-leakage current is eliminated by disposing the P−region in which the P-portion (boron implantation) is formed on the surface and the N-portion (phosphorus implantation) is formed below the surface. By contrast, in the case of the Nch transistor, it is possible to eliminate the off-leakage current by disposing an N−region in which the N-portion (phosphorus implantation) is formed on the surface and the P-portion (boron implantation) is formed below the surface.
The following describes an example of a circuit configuration of the high-voltage transistor when voltage applied to the drain and the source is reversed with reference to the drawings.
In
The booster circuit 300 includes a switching element M1 made of an NMOS transistor, a rectifying device M2 made of a PMOS transistor, a PMOS transistor M3, a PMOS transistor M4, an inverter INV1, an inductor L1, a capacitor C1, and a control circuit 301 for controlling operations of the switching element M1, the rectifying device M2, and the PMOS transistors M3 and M4.
The PMOS transistor M3 constitutes a first MOS transistor, the PMOS transistor M4 constitutes a second MOS transistor, and the control circuit 301 and the inverter INV1 constitute control circuit units. Further, the switching element M1, the rectifying device M2, the PMOS transistors M3 and M4, the inverter INV1, and the control circuit 301 may be integrated on a single IC.
The inductor L1 and the rectifying device M2 are serially connected between the input terminal IN and the output terminal OUT and the capacitor C1 is connected between the output terminal OUT and an earth voltage. The switching element M1 is connected between a connection portion of the inductor L1 and the rectifying device M2 and an earth voltage. Each gate of the switching element M1 and the rectifying device M2 is connected to the control circuit 301.
A substrate gate of the switching element M1 is connected to the earth voltage. The PMOS transistors M3 and M4 are serially connected and the series circuit is connected in parallel with the rectifying device M2. A sleep signal SLP from the control circuit 301 is input to a gate of the PMOS transistor M3 and an input terminal of the inverter INV1. The sleep signal SLP is input to a gate of the PMOS transistor M4 via the inverter INV1. A connection portion between the PMOS transistors M3 and M4 is connected to a substrate gate of the rectifying device M2. Each substrate gate of the PMOS transistors M3 and M4 is connected to the connection portion. In accordance with this, parasitic diodes D3 and D4 are formed for the PMOS transistors M3 and M4.
In such a configuration, upon boosting operation, the control circuit 301 causes the sleep signal SLP to become a high level and controls the switching element M1 and the rectifying device M2 such that the switching element M1 and the rectifying device M2 are switched on/off in a complementary manner. Further, while the boosting operation is stopped, the control circuit 301 switches off both of the switching element M1 and the rectifying device M2 and causes the sleep signal SLP to become a low level.
In
Next, in
Patent Document 1: Japanese Laid-Open Patent Application No. 2003-324159
In view of this, when a LOCOS offset transistor is used as the rectifying device M2 for high voltage, it is necessary to dispose the LOCOS insulating film on an input (Vin) side taking into consideration boosting operations. However, when an LED is connected as a load, for example, a reverse voltage may be applied upon sleeping, namely, the drain and the source may be reversed. In such a case, a high-voltage transistor with a small off-leakage current is desired and preferably the P−region (LDD (Lightly Doped Drain)) in which the P-portion (boron implantation) is formed on the surface and the N-portion (phosphorus implantation) is formed below the surface is not disposed between the channel and the source.
However, there has been no disclosed manufacturing method for manufacturing a high-voltage LOCOS offset transistor configured to eliminate the off-leakage current without the P−region (LDD (Lightly Doped Drain)) and a normal low-voltage transistor configured to eliminate the off-leakage current with the P−region on the same semiconductor substrate.
It is a general object of the present invention to provide an improved and useful semiconductor device and a method for manufacturing the semiconductor device in which the above-mentioned problems are eliminated.
A more specific object of the present invention is to provide a semiconductor device including a high-voltage LOCOS offset transistor configured to eliminate the off-leakage current without the LDD region and a normal low-voltage transistor configured to eliminate the off-leakage current with the LDD region on the same semiconductor substrate and to provide a method for manufacturing the semiconductor device in an efficient manner.
According to one aspect of the present invention, there is provided a semiconductor device comprising: a semiconductor substrate; at least one normal transistor disposed on the semiconductor substrate; and at least one LOCOS offset transistor disposed on the semiconductor substrate, wherein the normal transistor has an LDD region between a channel and a source and between the channel and a drain, and the LOCOS offset transistor has no LDD region between a channel and a source and between the channel and a drain.
According to another aspect of the present invention, in the semiconductor device, the LDD region includes two low concentration diffusion layer regions of different conductivity types.
According to another aspect of the present invention, there is provided a method for manufacturing a semiconductor device including a semiconductor substrate, at least one LOCOS offset transistor disposed on the semiconductor substrate, and at least one normal transistor disposed on the semiconductor substrate through a photomechanical process and an ion implantation technique, the method comprising the steps of: forming a normal N-well including a region of a normal Pch transistor, an N-well including a region of a LOCOS offset Pch transistor, and an N-type low concentration diffusion layer of a LOCOS offset Nch transistor on the semiconductor substrate; forming a normal P-well including a region of a normal Nch transistor and a P-well including a region of the LOCOS offset Nch transistor; forming a P-type low concentration diffusion layer of the LOCOS offset Pch transistor; forming a LOCOS oxide film on a surface of the substrate using a LOCOS process; forming gate oxide films of the normal Pch transistor, the normal Nch transistor, the LOCOS offset Pch transistor, and the LOCOS offset Nch transistor; forming an N-type LDD region (N−region) by implanting phosphorus or arsenic in a surface of the normal P-well and implanting boron below the surface; forming a P-type LDD region (P−region) by implanting boron or BF2 in a surface of the normal N-well and implanting phosphorus below the surface; forming LDD side walls on both sides of gate electrodes of the normal Pch transistor and the normal Nch transistor; forming a source and a drain of the normal Nch transistor and a source and a drain of the LOCOS offset Nch transistor by implanting phosphorus or arsenic in the normal P-well, the P-well including the region of the LOCOS offset Nch transistor, and the N-type low concentration diffusion layer of the LOCOS offset Nch transistor; and forming a source and a drain of the normal Pch transistor and a source and a drain of the LOCOS offset Pch transistor by implanting boron or BF2 in the normal N-well, the N-well including the region of the LOCOS offset Pch transistor, and the P-type low concentration diffusion layer of the LOCOS offset Pch transistor.
According to another aspect of the present invention, in the method for manufacturing a semiconductor device, one of the normal Pch transistor and the normal Nch transistor is omitted.
According to another aspect of the present invention, in the method for manufacturing a semiconductor device, one of the LOCOS offset Pch transistor and the LOCOS offset Nch transistor is omitted.
According to the present invention, by employing the above-mentioned structure, it is possible to efficiently manufacture a given combination of a high-voltage transistor and a low-voltage transistor without an off-leakage current on the same semiconductor substrate.
Other objects, features and advantage of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings.
A deep N-well (DNW) 3 is formed on a P substrate 1. On the P substrate 1, a normal N-well (NW) 7, a normal P-well (PW) 9, an N-well (NW) 21, and a P-well (PW) 23 are formed. On a surface of the P substrate 1, a LOCOS oxide film 11 is formed in a LOCOS method so as to separate the deep N-well 3, the normal N-well 7, the normal P-well 9, the N-well 21, and the P-well 23 from one another.
In the normal N-well 7, a source (P+) 15s and a drain (P+) 15d made of a P-type diffusion layer are formed with a space therebetween. A gate electrode 15g made of a polysilicon film is formed on the normal N-well 7 between the source 15s and the drain 15d via a gate oxide film 15ox. In accordance with this, a normal Pch transistor 15 is formed in a region where the normal N-well 7 is formed.
In the normal P-well 9, a source (N+) 17s and a drain (N+) 17d made of an N-type high concentration diffusion layer are formed with a space therebetween. A gate electrode 17g made of a polysilicon film is formed on the normal P-well 9 between the source 17s and the drain 17d via a gate oxide film 17ox. In accordance with this, a normal Nch transistor 17 is formed in a region where the normal P-well 9 is formed. The normal Pch transistor 15 and the normal Nch transistor 17 constitute a CMOS logic circuit 19.
In the N-well 21, there are formed a source (P+) 29s made of a P-type high concentration diffusion layer and a P-type low concentration diffusion layer (IPW) 25 having a lower concentration of P-type impurity in comparison with the source 29s with a space therebetween. In the P-type low concentration diffusion layer 25, there is formed a drain (p+) 29d made of a P-type high concentration diffusion layer having a higher concentration of P-type impurity in comparison with the P-type low concentration diffusion layer 25 with a space from an end of the source 29s of the N-well 21. The drain of a LOCOS offset Pch transistor 29 is constituted using the P-type low concentration diffusion layer 25 and the drain 29d.
On a surface of the P-type low concentration diffusion layer 25, a LOCOS oxide film 11a is formed while partially overlapping with the drain 29d and having a space from the end of the source 29s of the N-well 21. The LOCOS oxide film 11a and the LOCOS oxide film 11 are formed at the same time.
A gate electrode 29g made of a polysilicon film is formed from a surface of an end of the source 29s relative to the LOCOS oxide film 11a to a surface of the LOCOS oxide film 11a over the N-well 21 between the source 29s and the P-type low concentration diffusion layer 25 and the P-type low concentration diffusion layer 25. The gate electrode 29g is formed on the source 29s, the N-well 21, and the P-type low concentration diffusion layer 25 via a gate oxide film 29 × and an end of the gate electrode 29g relative to the drain 29d is formed on the LOCOS oxide film 11a with a space from the drain 29d.
In the P-well 23, there are formed a source (N+) 31s made of an N-type high concentration diffusion layer and an N-type low concentration diffusion layer (NW) 27 having a lower concentration of N-type impurity in comparison with the source 31s with a space therebetween. In the N-type low concentration diffusion layer 27, there is formed a drain (N+) 31d made of an N-type high concentration diffusion layer having a higher concentration of N-type impurity in comparison with the N-type low concentration diffusion layer 27 with a space from an end of the source 31s of the P-well 23. The drain of a LOCOS offset Nch transistor 31 is constituted using the N-type low concentration diffusion layer 27 and the drain 31d.
On a surface of the N-type low concentration diffusion layer 27, a LOCOS oxide film 11b is formed while partially overlapping with the drain 31d and having a space from the end of the source 31s of the P-well 23. The LOCOS oxide film 11b, the LOCOS oxide film 11, and the LOCOS oxide film 11a are formed at the same time.
A gate electrode 31g made of a polysilicon film is formed from a surface of an end of the source 31s relative to the LOCOS oxide film 11b to a surface of the LOCOS oxide film 11b over the P-well 23 between the source 31s and the N-type low concentration diffusion layer 27 and the N-type low concentration diffusion layer 27. The gate electrode 31g is formed on the source 31s, the P-well 23, and the N-type low concentration diffusion layer 27 via a gate oxide film 31 × and an end of the gate electrode 31g relative to the drain 31d is formed on the LOCOS oxide film 11b with a space from the drain 31d.
In the present embodiment, the normal N-well 7, the N-well 21, and the N-type low concentration diffusion layer 27 are formed at the same time in the same photomechanical process and impurity introduction process. Further, the normal P-well 9 and the P-well 23 are formed at the same time in the same photomechanical process and impurity introduction process. Moreover, an IP well 5 and the P-type low concentration diffusion layer 25 are formed at the same time in the same photomechanical process and impurity introduction process. A method for manufacturing this embodiment is described with reference to FIGS. 1 to 3.
In a first step, using the photomechanical process, a resist pattern is formed on the P substrate 1 so as to delimit a region of the deep N-well 3. The resist pattern is used as an implantation mask and phosphorus is ion implanted using an ion implantation technique. Ion implantation conditions are as follows: acceleration energy is 160 keV and an amount of implantation is 2×1013 cm−2. By performing heat treatment for 10 hours where temperature is 1150° C. in a nitrogen atmosphere, the implanted phosphorus is driven and diffused. In accordance with this, the deep N-well 3 is formed. Thereafter, the resist pattern is removed (refer to
In a second step, using the photomechanical process, a resist pattern is formed on the P substrate 1 so as to delimit a region of the normal N-well 7 including a region of the normal Pch transistor 15, a region of the N-well 21 including a region of the LOCOS offset Pch transistor 29, and a region of the N-type low concentration diffusion layer 27 of the LOCOS offset Nch transistor 31. The resist pattern is used as an implantation mask and phosphorus is ion implanted using the ion implantation technique. Ion implantation conditions are as follows: acceleration energy is 160 keV and an amount of implantation is 1×1013 cm−2. By performing heat treatment for 2 hours where temperature is 1150° C. in a nitrogen atmosphere, the implanted phosphorus is driven and diffused. In accordance with this, the normal N-well 7, the N-well 21, and the N-type low concentration diffusion layer 27 are formed at the same time. Thereafter, the resist pattern is removed (refer to
In a third step, using the photomechanical process, a resist pattern is formed on the P substrate 1 so as to delimit a region of the normal P-well 9 including a region of the normal Nch transistor 17 and a region of the P-well 23 including a region of the LOCOS offset Nch transistor 31. The resist pattern is used as an implantation mask and boron is ion implanted using the ion implantation technique. Ion implantation conditions are as follows: acceleration energy is 30 keV and an amount of implantation is 1×1013 cm−2. By performing heat treatment for 1 hour where temperature is 1150° C. in a nitrogen atmosphere, the implanted boron is driven and diffused. In accordance with this, the normal P-well 9 and the P-well 23 are formed at the same time. Thereafter, the resist pattern is removed (refer to
In a fourth step, using the photomechanical process, a resist pattern is formed on the P substrate 1 so as to delimit a region of the P-type low concentration diffusion layer 25 of the LOCOS offset Pch transistor 29. The resist pattern is used as an implantation mask and boron is ion implanted using the ion implantation technique. Ion implantation conditions are as follows: acceleration energy is 30 keV and an amount of implantation is 3×1013 cm−2. By performing heat treatment for 1 hour where temperature is 1150° C. in a nitrogen atmosphere, the implanted boron is driven and diffused. In accordance with this, the P-type low concentration diffusion layer 25 is formed. Thereafter, the resist pattern is removed (refer to
In a fifth step, using a LOCOS process, the LOCOS oxide film 11, the LOCOS oxide film 11a, and the LOCOS oxide film 11b are formed on the surface of the P substrate 1 at the same time. Conditions of the LOCOS process are as follows: after a photomechanical step of delimiting regions of the LOCOS oxide films including element separating regions is performed, oxidation treatment is performed for 2 hours where temperature is 1000° C. in a wet oxidant atmosphere. The LOCOS oxide film 11 is formed on the element separating region, the LOCOS oxide film 11a is formed on the surface of the P-type low concentration diffusion layer 25, and the LOCOS oxide film 11b is formed on the surface of the N-type low concentration diffusion layer 27 (refer to
In a sixth step, the gate oxide films 15ox, 17ox, 29ox, and 31ox are formed at the same time so as to have a thickness of 30 nm on the surface of the P substrate 1. A polysilicon film is deposited on an entire surface of the P substrate 1 so as to have a thickness of 300 nm in a low pressure CVD where deposition temperature is 600° C. After phosphorus is introduced into the polysilicon film so as to have low resistance, a resist pattern for delimiting gate electrodes is formed using the photomechanical process. While the resist pattern is used as an implantation mask, the polysilicon film is patterned through an anisotropic plasma etching using hydrogen bromide. In accordance with this, the gate electrodes 15g, 17g, 29g, and 31g are formed at the same time (refer to
In a seventh step, using the photomechanical process and the ion implantation technique, phosphorus or arsenic is implanted in the surface of the normal P-well 9 and boron is implanted below the surface so as to form an N-type LDD region (N−region). Further, using the photomechanical process and the ion implantation technique, boron or BF2 is implanted in the surface of the normal N-well 7 and phosphorus is implanted below the surface so as to form a P-type LDD region (P−region) (refer to
Next, using the low pressure CVD method, an anisotropic etching, and the like, LDD side walls are formed on both sides of the gate electrodes 17g and 15g.
Thereafter, using the photomechanical process and the ion implantation technique, phosphorus or arsenic is implanted in the normal P-well 9, the P-well 23, and the N-type low concentration diffusion layer 27. In accordance with this, the source 17s and the drain 17d of the normal Nch transistor 17 and the source 31s and the drain 31d of the LOCOS offset Nch transistor 31 are formed at the same time (refer to
Moreover, boron or BF2 is implanted in the normal N-well 7, the N-well 21, and the P-type low concentration diffusion layer 25. In accordance with this, the source 15s and the drain 15d of the normal Pch transistor 15 and the source 29s and the drain 29d of the LOCOS offset Pch transistor 29 are formed at the same time.
In the following, a method for forming the P−region in a normal Pch transistor from
From a status of
Next, the silicon oxide film is deposited using the CVD method (refer to
Thereafter, boron or BF2 is implanted so as to form the P+diffusion layer (refer to
As mentioned above, the normal Pch transistor is described in detail with reference to
As mentioned above, according to the present embodiment, it is possible to form the normal Pch transistor 15 and the normal Nch transistor 17 having the LDD region, and the LOCOS offset Pch transistor 29 and the LOCOS offset Nch transistor 31 without the LDD region on the same P substrate 1 at the same time (refer to
As mentioned above, according to the present invention, it is possible to form the normal Pch transistor and the normal Nch transistor having the LDD region, and the LOCOS offset Pch transistor and the LOCOS offset Nch transistor without the LDD region on the same P substrate. Thus, it is possible to manufacture semiconductor devices with reduced off-leakage current in the same semiconductor chip in an efficient manner.
The present invention is not limited to the specifically disclosed embodiment, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on Japanese priority application No. 2006-076028 filed Mar. 20, 2006, the entire contents of which are hereby incorporated herein by reference.
Number | Date | Country | Kind |
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2006-076028 | Mar 2006 | JP | national |