This application claims priority based on Japanese Patent Application No. 2020-154656 filed on Sep. 15, 2020, and the entire contents of the Japanese patent application are incorporated herein by reference.
The present disclosure relates to a semiconductor device.
There has been known a FET (Field Effect Transistor) having a plurality of gates which are arranged so as to intersect in a conduction direction of carriers in a channel layer between a source region and a drain region, and are embedded up to the channel layer (U.S. Pat. No. 10,388,746, and 2019 IEEE/MTT-S International Microwave Symposium p. 1133-1135). Note that the technique related to the present disclosure is disclosed in U.S. Pat. No. 10,249,711.
A semiconductor device includes a semiconductor layer provided on a substrate and including a channel layer, a source region connected to the channel layer and having a sheet resistance smaller than a sheet resistance of the channel layer, a drain region connected to the channel layer and having a sheet resistance smaller than the sheet resistance of the channel layer, a plurality of gates provided between the source region and the drain region, arranged in a direction intersecting an arrangement direction of the source region and the drain region, and embedded from an upper surface of the semiconductor layer to at least the channel layer, wherein a part of the source region has a convexity that faces a region between two adjacent gates among the plurality of gates, and protrudes toward a part of the drain region through the region between the two adjacent gates.
In such an FET, depletion layers extending in a plane direction from the embedded gates control the width of a channel between the gates, thereby controlling a current flowing between the source and drain. It is required to reduce a source resistance in order to improve the FET characteristics. When a distance between the source region and the gate is shortened in order to reduce the source resistance, a parasitic capacitance between the gate and the source increases and the FET characteristics do not improve. Thus, the source resistance and the parasitic capacitance have a trade-off relationship, which makes it difficult to improve the FET characteristics.
It is an object of the present disclosure to provide a semiconductor device that can improve the characteristics.
First, the contents of embodiments of the present disclosure will be listed and described.
(1) A semiconductor device according to an embodiment of the present disclosure includes: a semiconductor layer provided on a substrate and including a channel layer; a source region connected to the channel layer and having a sheet resistance smaller than a sheet resistance of the channel layer; a drain region connected to the channel layer and having a sheet resistance smaller than the sheet resistance of the channel layer; a plurality of gates provided between the source region and the drain region, arranged in a direction intersecting an arrangement direction of the source region and the drain region, and embedded from an upper surface of the semiconductor layer to at least the channel layer; wherein a part of the source region has a convexity that faces a region between two adjacent gates among the plurality of gates, and protrudes toward a part of the drain region through the region between the two adjacent gates. Thereby, the characteristics of the semiconductor device can be improved.
(2) It is preferable that the convexity does not overlap first straight lines extending in the arrangement direction through the centers of the two adjacent gates, but overlaps a second straight line extending in the arrangement direction through a midpoint between the two adjacent gates in a plan view.
(3) It is preferable that a length of the convexity in the arrangement direction is 1/10 or more and 1 or less of a distance between the source region and each of the two adjacent gates on the first straight lines.
(4) It is preferable that a width of the convexity narrows from the part of the source region toward the drain region.
(5) It is preferable that a width of the convexity gradually narrows from the part of the source region toward the drain region.
(6) It is preferable that a width of the convexity narrows stepwise from the part of the source region toward the drain region.
(7) It is preferable that the part of the drain region through the region between the two adjacent gates has another convexity that projects toward the part of the source region.
(8) When the above (7) is satisfied, it is preferable that the another convexity does not overlap first straight lines extending in the arrangement direction through the centers of the two adjacent gates, but overlaps a second straight line extending in the arrangement direction through a midpoint between the two adjacent gates in a plan view.
(9) It is preferable that the semiconductor layer has an energy of the bottom of a conduction band higher than an energy of the bottom of a conduction band in the channel layer, and includes a barrier layer laminated on the channel layer.
(10) It is preferable that the semiconductor layer includes a plurality of laminated channel layers.
(11) When the above (8) is satisfied, it is preferable that a length of the another convexity in the arrangement direction is 1/10 or more and 1 or less of a distance between the drain region and each of the two adjacent gates on the first straight lines.
(12) When the above (7) is satisfied, it is preferable that a width of the another convexity narrows from the part of the drain region toward the part of source region.
A description will be given of embodiments of the method for manufacturing the semiconductor device according to embodiments of the present disclosure, with reference to drawings. The present disclosure is not limited to the specifically disclosed embodiments and variations but may include other embodiments and variations without departing from the scope of the present invention.
As illustrated in
The substrate 10 is, for example, a SiC substrate, a sapphire substrate, or a GaN substrate. An upper surface of the substrate 10 is, for example, a (0001) plane. The semiconductor layer 12 is, for example, a nitride semiconductor layer. The nucleation layer 11 is, for example, an AlN layer. The buffer layer 13a and the channel layer 13b are, for example, a GaN layer 13 having a thickness of 292 nm. The buffer layer 13a and the channel layer 13b are the same GaN layer 13, but a lower part of the GaN layer 13 functions as the buffer layer 13a and an upper part of the GaN layer 13 functions as the channel layer 13b. Therefore, the GaN layer 13 will be described as the buffer layer 13a and the channel layer 13b, for convenience.
The channel layer 14 is, for example, a GaN layer having a thickness of 15 nm. The cap layer 15 is, for example, a GaN layer having a thickness of 3 nm. The barrier layer 16 is, for example, an AlGaN layer having a thickness of 15 nm. No dopant is intentionally added to the buffer layer 13a, the channel layers 13b and 14, the cap layer 15 and the barrier layer 16, and a dopant concentration is, for example, 1×1016 cm−3 or less. The dopant may be intentionally added to the barrier layer 16. The dopant concentration in the barrier layer 16 may be, for example, 1×1016 cm−3 or more.
Each of the source region 18 and the drain region 20 has a sheet resistance lower than that of the semiconductor layer 12, for example, silicon is added as the dopant, and the dopant concentration is, for example, 1×1019 cm−3 or more. As an example, the sheet resistance of the semiconductor layer 12 between the source region 18 and the drain region 20 is 500Ω/□ or more, and the sheet resistance of each of the source region 18 and the drain region 20 is 100Ω/□ or less. In the semiconductor layer 12, the channel layers 13b and 14 contribute to the conduction of carriers. Therefore, the sheet resistance of the semiconductor layer 12 is substantially equal to the total of the sheet resistances of the channel layers 13b and 14.
Each of the source electrode 22 and the drain electrode 24 includes, for example, a titanium film and an aluminum film from the semiconductor layer 12 side (i.e., in this order from a position close to the semiconductor layer 12). The gate 26 includes, for example, a nickel film and a gold film from the semiconductor layer 12 side (i.e., in this order from a position close to the semiconductor layer 12). The insulating film 28 is, for example, a silicon nitride film, a silicon oxide film, or a silicon nitride oxide film.
A bandgap of the channel layers 13b and 14 is smaller than that of the barrier layer 16, and the energy of the bottom of the conduction band of the channel layers 13b and 14 is lower than that of the bottom of the conduction band of the barrier layer 16. At an interface between the channel layers 13b and 14 and the barrier layer 16, two dimensional electron gas (2DEG) 17 corresponding to a polarization difference between the channel layers 13b and 14 and the barrier layer 16 is generated. In the channel layers 13b and 14, the 2DEG 17 contributes to the conduction of electrons.
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
In an example 2 of the manufacturing method of the first embodiment, after
When negative voltages are applied to the gates 26, the depletion layers 30 expand as indicated by arrows 35 in
As illustrated in
A cutoff frequency fT is represented by fT≈gm/(2πCgs) as an index of the high frequency characteristics of the FET, wherein gm is a mutual conductance, Cgs is the gate-source capacitance, and Cgs=Cgsi+Cgsf. When the resistance Rsh becomes larger, the gm becomes small and the fT becomes lower. Further, when the resistance Rsh is large, an on-resistance (non-saturated source-drain current) becomes larger.
As described above, according to the first embodiment, the semiconductor layer 12 includes the channel layers 13b and 14. The source region 18 and the drain region 20 are connected to the channel layers 13b and 14. The sheet resistance of each of the source region 18 and the drain region 20 is smaller than that of each of the channel layers 13b and 14. The plurality of gates 26 are provided between the source region 18 and the drain region 20, are arranged in a direction intersecting an arrangement direction (X direction) of the source region 18 and the drain region 20, and are embedded from the upper surface of the semiconductor layer 12 to at least the channel layers 13b and 14.
In such a configuration, a part of the source region 18 has the convexity 18a that faces the region between two adjacent gates 26 among the plurality of gates 26 and protrudes in the direction of the opposite drain region 20 through the two adjacent gates 26. Thereby, the gm can be larger, the on-resistance can be smaller, the parasitic capacitance Cgsf can be smaller, and the fT can be higher. Therefore, the characteristics of the FET can be improved. In order to reduce the source resistance Rs, the sheet resistance of each of the source region 18 and the drain region 20 is preferably ½ or less, more preferably ⅕ or less of the sheet resistance of each of the channel layers 13b and 14. In order to prevent the sheet resistance of each of the channel layers 13b and 14 from becoming too large, the sheet resistance of each of the source region 18 and the drain region 20 is preferably 1/100 or more of the sheet resistance of each of the channel layers 13b and 14.
As illustrated in
Increasing the planar shape of the convexity 18a reduces the source resistance Rs. However, when the convexity 18a is located outside the region 32, the parasitic capacitance Cgsf becomes larger than that of first comparative example. In particular, when the convexity 18a is included in the depletion layer 30, the parasitic capacitance Cgsf becomes larger. From the viewpoint of reducing the parasitic capacitance Cgsf, the length La of the convexity 18a in the X direction is preferably a distance Lsg or less, and more preferably 0.8×Lsg or less. From the viewpoint of reducing the source resistance Rs, the length La is preferably 1/10×Lsg or more, and more preferably ⅕×Lsg or more. From the viewpoint of reducing the source resistance Rs, the convexity 18a preferably overlaps with a straight line 44 extending in the X direction through a midpoint 26b between the gates 26, the width Wa1 is preferably 1/10×W1 or more, and the width Wa2 is preferable 1/10×W2 or more. From the viewpoint of reducing the parasitic capacitance Cgsf, the convexity 18a preferably does not overlap with straight lines 46 extending in the X direction through centers 26a of the gates 26, the width Wa1 is preferably ½×W1 or less, and the width Wa2 is preferably ½×W2 or less.
The source resistance is smallest in the first embodiment, and increases in the order of the first embodiment, the second variation of the first embodiment, and the third variation of the first embodiment. When the convexity 18a deviates from the region 32, the parasitic capacitance Cgsf increases. Therefore, the risk of increasing the parasitic capacitance Cgsf is highest in the first embodiment, and decreases in the order of the first embodiment, the second variation of the first embodiment, and the third variation of the first embodiment. On the −X side of the gate 26, the width of the region 32 in the Y direction gradually increases toward the −X direction. Therefore, it is preferable that the width of the convexity 18a in the Y direction narrows from the part of the source region 18 toward the drain region 20 as in the first embodiment and the second variation thereof. As in the first embodiment, the width of the convexity 18a in the Y direction may be gradually narrowed from the source region 18 toward the drain region 20. As in the second variation of the first embodiment, the width of the convexity 18a in the Y direction may be narrowed stepwise from the source region 18 to the drain region 20. In the first embodiment, the width of the convexity 18a in the Y direction is linearly narrowed from the source region 18 toward the drain region 20, but may be curvilinearly narrowed from the source region 18 to the drain region 20.
As illustrated in
Using a gradual channel approximation, a drain current Id in the non-saturated region of the FET is expressed by Equation 1.
Wherein Wg is a gate width, μ is a mobility of the 2DEG 17, Cgs is a gate-source capacitance, Lg is a gate length, Vth is a threshold voltage, Vg′ is an effective gate voltage, Vd′ is an effective drain voltage, Vg is a gate voltage, Vd is a drain voltage, Rs is the source resistance, and Rd is the drain resistance.
The gate width Wg is proportional to the number of gates 26. The gate length Lg corresponds to the length of the region 32a in the X direction. The gate voltage Vg and the drain voltage Vd are voltages applied to the gate 26 and the drain electrode 24 with respect to the source electrode 22, respectively. The effective gate voltage Vg′ and the effective drain voltage Vd′ are voltages effectively applied to the region 32a.
The effective gate voltage Vg′ is expressed by Equation 2.
Vg′=Vg−Id×Rs (Equation 2)
The effective drain voltage Vd′ is expressed by Equation 3.
Vd′=Vd−Id×(Rs+Rd) (Equation 3)
When the source resistance Rs and the drain resistance Rd decrease as in Equations 2 and 3, the effective gate voltage Vg′ and the effective drain voltage Vd′ become closer to the gate voltage Vg and the drain voltage Vd. Thereby, the drain current Id increases as in Equation 1. That is, the on-resistance becomes small. Further, since the drain current Id is saturated by the small drain voltage Vd, the knee voltage can be reduced. In this way, the FET characteristics can be improved by providing the convexity 20a.
From the viewpoint of reducing the parasitic capacitance Cgdf, the length Lb of the convexity 20a in the X direction is preferably the distance Lgd or less between the gate 26 and the drain region 20 on the straight line 46, and more preferably 0.8×Lgd or less. From the viewpoint of reducing the drain resistance Rd, the length Lb is preferably 1/10×Lgd or more, and more preferably ⅕×Ldg or more. From the viewpoint of reducing the drain resistance Rd, the convexity 20a preferably overlaps with the straight line 44, the minimum width Wb1 of the convexity 20a in the Y direction is preferably 1/10×W1 or more, and the maximum width Wb2 of the convexity 20a in the Y direction is preferably 1/10×W2 or more. From the viewpoint of reducing the parasitic capacitance Cgdf, the convexity 20a preferably does not overlap with the straight line 46, the width Wb1 is preferably ½×W1 or less, and the width Wb2 is preferably ½×W2 or less.
The planar shape of the convexity 20a may be a shape in which a plurality of rectangles are connected in the X direction as in the convexity 18a of the second variation of the first embodiment. The planar shape of the convexity 20a may be substantially rectangular as in the third variation of the first embodiment. The width of the convexity 20a in the Y direction preferably narrows from the drain region 20 toward the source region 18. The width of the convexity 20a in the Y direction may gradually be narrowed from the drain region 20 toward the source region 18. The width of the convexity 20a in the Y direction may be narrowed stepwise from the drain region 20 toward the source region 18.
As in the first embodiment and the first to fifth variations thereof, the semiconductor layer 12 is a HEMT (High Electron Mobility Transistor) in which the channel layers 13b and 14 and the barrier layer 16 are laminated. An energy of the bottom of a conduction band in the barrier layer 16 is higher than the energy of the bottom of the conduction band in the channel layers 13b and 14. Thereby, the 2DEG 17 is formed in the channel layers 13b and 14. Since the 2DEG 17 has high mobility, the on-resistance in the non-saturated region can be reduced and the knee voltage can be reduced as in Equation 3. It is preferable that the channel layers 13b and 14 are intentionally free of impurities. For example, the impurity concentration is 1×1015 cm−3 or less. Thereby, the 2DEG can have higher mobility, and can reduce the on-resistance and the knee voltage.
As in the fifth variation of the first embodiment, the channel layer 13b may be one layer. However, as in the first embodiment and the first to fourth variations thereof, the semiconductor layer 12 preferably has a plurality of laminated channel layers 13b and 14. Thereby, the drain current can be increased and the power density can be increased. When the semiconductor layer 12 has the plurality of channel layers 13b and 14, if the gates are provided on the semiconductor layer 12, it becomes difficult to control the channel layers 13b and 14. Embedding the gates 26 in the semiconductor layer 12 makes it easier to control the channel layers 13b and 14, as illustrated in
Although the example of the GaN layer as the channel layers 13b and 14 and the AlGaN layer as the barrier layer 16 is described, the channel layers 13b and 14 may be the InGaN layer. Further, the channel layers 13b and 14 may be a GaAs layer or an InGaAs layer, and the barrier layer 16 may be an AlGaAs layer. In this way, the semiconductor layer 12 may be a compound semiconductor layer.
It should be considered that the above embodiments disclosed here are exemplary in all respects and not restrictive. The scope of the present invention is not limited to the specific embodiments of the disclosure. It is to be understood that the scope of the present invention is defined in the appended claims and includes equivalence of the description of the claims and all changes within the scope of the claims.
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