This application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2021-0052312, filed on Apr. 22, 2021 in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference in its entirety herein.
Embodiments of the present inventive concept relate to a semiconductor device having an air gap.
The sizes of semiconductor devices are being scaled down in response to an increasing demand for high integration and miniaturization of semiconductor devices. Accordingly, a semiconductor memory device used in an electronic device may have a high integration and design rules for the constituent elements of the semiconductor memory device may be reduced. While the size of the semiconductor device may be reduced, the reliability of the semiconductor device should be maintained.
Embodiments of the present inventive concept provide a semiconductor device including a spacer structure having an air gap.
According to an embodiment of the present inventive concept, a semiconductor device may include a substrate including an active region and a contact recess. A gate electrode is disposed in the substrate and extends in a first direction. A bit line structure intersects the gate electrode and extends in a second direction intersecting the first direction. The bit line structure includes a direct contact disposed in the contact recess. A buried contact is disposed on the substrate and is electrically connected to the active region. A spacer structure is disposed between the bit line structure and the buried contact. The spacer structure includes a buried spacer disposed on a lateral side surface of the direct contact, and an air gap disposed on the buried spacer. The air gap exposes a lateral side surface of the bit line structure.
According to an embodiment of the present inventive concept, a semiconductor device may include a substrate including an active region and a contact recess. A gate electrode is disposed in the substrate and extends in a first direction. A first bit line structure and a second bit line structure intersect the gate electrode and extend in a second direction intersecting the first direction. The first bit line structure includes a direct contact disposed in the contact recess. A buried contact is electrically connected to the active region and is disposed between the first bit line structure and the second bit line structure. A landing pad is disposed on the buried contact. A first spacer structure is disposed between the first bit line structure and the buried contact. The first spacer structure includes a buried spacer disposed on a lateral side surface of the direct contact, and a first air gap disposed on the buried spacer. A second spacer structure is disposed between the second bit line structure and the buried contact. The second spacer structure includes a second air gap disposed on the substrate. The first air gap exposes a lateral side surface of at least one of the first bit line structure and the buried contact.
According to an embodiment of the present inventive concept, a semiconductor device a substrate may include an active region and a contact recess. A gate electrode is disposed in the substrate and extends in a first direction. A first bit line structure and a second bit line structure intersect the gate electrode and extend in a second direction intersecting the first direction. The first bit line structure includes a direct contact disposed in the contact recess. A buried contact electrically connects to the active region and is disposed between the first bit line structure and the second bit line structure. A landing pad is disposed on the buried contact. An insulating structure directly contacts the landing pad and the first bit line structure. A first spacer structure is disposed between the first bit line structure and the buried contact. The first spacer structure includes a buried spacer disposed on a lateral side surface of the direct contact, and a first air gap disposed on the buried spacer. A second spacer structure is disposed between the second bit line structure and the buried contact. The second spacer structure includes a second air gap on the substrate. A capacitor structure is disposed on the landing pad. The first air gap exposes the insulating structure, the first bit line structure and the buried contact, and the second air gap exposes a lateral side surface of the second bit line structure.
The above and other objects, features, and advantages of the present inventive concept will become more apparent to those skilled in the art upon consideration of the following detailed description with reference to the accompanying drawings.
Referring to
In an embodiment, the substrate 102 may include a semiconductor material. For example, the substrate 102 may be a silicon substrate, a germanium substrate, a silicon germanium substrate, or a silicon-on-insulator (SOI) substrate. However, embodiments of the present inventive concept are not limited thereto.
The substrate 102 may include an active region AR and an element isolation layer 104. The element isolation layer 104 may be an insulating layer extending downwards from an upper surface of the substrate 102 (e.g., in a thickness direction of the substrate 102), and may define active regions AR. For example, the active regions AR may correspond to portions of the upper surface of the substrate 102 surrounded by the element isolation layer 104, respectively. When viewed in a plan view (e.g., in a plane defined in the X and Y directions), the active regions AR may have a bar shape having a shorter axis and a longer axis, and may be spaced apart from one another.
When viewed in a plan view (e.g., in a plane defined in the X and Y directions), gate electrodes WL may extend longitudinally in the X direction while being spaced apart from one another in the Y direction. In the specification, the X direction and the Y direction may be referred to as a first direction (e.g., a horizontal direction) that extends parallel to the x axis and a second direction (e.g., a horizontal direction) that extends parallel to the y axis, respectively. In addition, the gate electrodes W L may intersect the active regions AR. For example, in an embodiment, two gate electrodes WL may intersect one active region AR. However, embodiments of the present inventive concept are not limited thereto. When viewed in a cross-sectional view, the gate electrodes W L may be buried in the substrate 102. For example, each gate electrode WL may be disposed within a trench formed in the substrate 102. The semiconductor device 100 may further include a gate dielectric layer 107 and a gate capping layer 108 which are disposed in the trench. The gate dielectric layer 107 may be conformally formed at an inner wall of the trench. The gate electrode WL may be disposed at a lower portion of the trench, and the gate capping layer 108 may be disposed on the gate electrode WL. For example, a lower surface of the gate capping layer 108 may directly contact an upper surface of the gate electrode WL. In an embodiment, an upper surface of the gate capping layer 108 may be coplanar with upper surfaces of the element isolation layer 104 and an area separation layer.
The semiconductor device 100 may further include a buffer layer 110 covering the upper surfaces of the element isolation layer 104 and the gate capping layer 108. In an embodiment, the buffer layer 110 may include silicon nitride. However, embodiments of the present inventive concept are not limited thereto.
When viewed in a plan view, bit line structures BLS may extend longitudinally in the Y direction while being spaced apart from one another in the X direction. The bit line structures BLS may include a bit line BL, a first capping layer 130, an insulating liner 132 and a second capping layer 134 which are sequentially stacked on the buffer layer 110.
The bit line BL may include a first conductive layer 120, a second conductive layer 122 and a third conductive layer 124 which are sequentially stacked on the buffer layer 110. The first conductive layer 120 may include a direct contact DC that directly contacts the active region AR while extending through the buffer layer 110. For example, the direct contact DC may be disposed in a contact recess R formed at the upper surface of the substrate 102. In an embodiment, when viewed in a plan view (e.g., in a plane defined in the X and Y directions), the direct contact DC may be disposed at a central portion of the active region AR. The direct contact DC may be a portion of the first conductive layer 120. The direct contact DC may electrically connect the active region AR to the bit line structure BLS. In an embodiment, the first conductive layer 120 may include polysilicon, and each of the second conductive layer 122 and the third conductive layer 124 may include TiN, TiSiN, W, tungsten silicide, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
The first capping layer 130, the insulating liner 132 and the second capping layer 134 may be sequentially stacked on the bit line BL. For example, a lower surface of the first capping layer 130 may directly contact an upper surface of the third conductive layer 124. The first capping layer 130, the insulating liner 132 and the second capping layer 134 may extend longitudinally in the Y direction on the bit line BL. In an embodiment, the first capping layer 130, the insulating liner 132 and the second capping layer 134 may include silicon nitride. However, embodiments of the present inventive concept are not limited thereto. In an embodiment, the first capping layer 130, the insulating liner 132 and the second capping layer 134 may be integrally formed. The first capping layer 130, the insulating liner 132 and the second capping layer 134 may be commonly referred to as a capping layer.
Spacer structures SP may be disposed on opposite lateral side surfaces of the bit lines BL, respectively, and may extend longitudinally in the Y direction. In addition, the spacer structure SP may extend into the contact recess R of the substrate 102 at a portion thereof overlapping with the direct contact DC in a vertical direction, and may cover lateral side surfaces of the direct contact DC.
The spacer structure SP may include an inner spacer 140, a buried spacer 141, an upper spacer 146, and an air gap AG. The inner spacer 140 may contact lateral side surfaces of the bit line structure BLS, and may include an inner lower spacer 140L and an inner upper spacer 140U. For example, the inner lower spacer 140L may be disposed along an inner wall of the contact recess R and the lateral side surfaces of the direct contact DC. In an embodiment, the inner lower spacer 140L may partially cover the lateral side surfaces of the direct contact DC and, as such, the lateral side surfaces of the direct contact DC may be partially exposed. For example, as shown in
The buried spacer 141 may be disposed within the contact recess R. For example, the buried spacer 141 may be formed on (e.g., disposed directly on) the inner lower spacer 140L, and may fill the contact recess R. An upper surface of the buried spacer 141 may be coplanar with an upper surface of the inner lower spacer 140L. In an embodiment, the buried spacer 141 may include silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
The upper spacer 146 may be disposed on an upper lateral side surface of the bit line structure BLS. For example, the upper spacer 146 may cover an upper surface and a lateral side surface of the inner upper spacer 140U, and may directly contact the second capping layer 134. In an embodiment, the upper spacer 146 may include silicon nitride. However, embodiments of the present inventive concept are not limited thereto. For example, in some embodiments, the inner upper spacer 140U and/or the upper spacer 146 may be omitted.
The air gap AG may extend longitudinally from a lateral side surface of the bit line structure BLS in the Y direction, and may include a lower air gap AG1 and an upper air gap AG2. When viewed in a longitudinal cross-sectional view, the air gap AG may have a concave portion, and the portion of the air gap AG below the concave portion may be referred to as the lower air gap AG1, and the portion of the air gap AG above the concave portion may be referred to as the upper air gap AG2. The lower air gap AG1 may expose the buried contact BC and the bit line structure BLS. For example, the lower air gap AG1 may partially expose lateral side surfaces of the buried contact BC and the bit line structure BLS. The lower air gap AG1 may be defined by the buried spacer 141, the inner lower spacer 140L, the buried contact BC, the bit line structure BLS, the landing pad LP, and a silicide pattern BCU. Portions of the buried contact BC and the direct contact DC covered by the inner lower spacer 140L may not be exposed to the lower air gap AG1. In an embodiment, the lower air gap AG1 may be formed by completely removing spacer materials among the bit line structure BLS, the landing pad LP and the buried contact BC and may be a void that is filled with air. There may be no intermediate material among the bit line structure BLS, the landing pad LP and the buried contact BC. For example, at a first vertical level L1 between an upper surface of the buried spacer 141 and the buried contact BC (e.g., in a thickness direction of the substrate 102), the horizontal distance between the buried contact BC and the bit line structure BLS may be equal to a horizontal width W1 of the lower air gap AG1. In addition, at a second vertical level L2 between a lower surface of the landing pad LP and the upper air gap AG2 (e.g., in a thickness direction of the substrate 102), the horizontal distance between the landing pad LP and the bit line structure BLS may be equal to a horizontal width W2 of the lower air gap AG1. Since there is no intermediate material between the bit line structure BLS and the buried contact BC, the horizontal width of the lower air gap AG1 may be maximized and, as such, parasitic capacitance between the buried contact BC and the bit line structure BLS may be reduced.
The upper air gap AG2 may communicate with the lower air gap AG1, and may be defined by the landing pad LP, the insulating structure 174 and the bit line structure BLS. For example, the upper air gap AG2 may be disposed between the lower air gap AG1 and the insulating structure 174 (e.g., in a thickness direction of the substrate 102). A portion of the landing pad LP between the upper air gap AG2 and the lower air gap AG1 may protrude horizontally toward the bit line structure BLS.
The buried contact BC may be disposed among the bit line structures BLS and may be spaced apart from the bit line structures BLS by the spacer structure SP. An upper surface of the buried contact BC may be disposed at a lower level than an upper surface of the bit line structure BLS, and may extend into the substrate 102. For example, a lower end of the buried contact BC may be disposed at a lower level than the upper surface of the substrate 102, and may directly contact the active region AR for electrical connection to the active region AR. In an embodiment, the semiconductor device 100 may further include fence insulating layers alternately disposed with buried contacts BC in the Y direction when viewed in a plan view. The fence insulating layers may overlap with the gate electrodes WL. The semiconductor device 100 may further include the silicide pattern BCU which directly contacts the landing pad LP and the buried contact BC. In an embodiment, the silicide pattern BCU may be formed by silicidizing the upper surface of the buried contact BC. However, embodiments of the present inventive concept are not limited thereto. For example, in an embodiment, the silicide pattern BCU may be omitted. In an embodiment, the buried contact BC may include polysilicon, and the silicide pattern BCU may include metal silicide. However, embodiments of the present inventive concept are not limited thereto.
The landing pad LP may be disposed on the buried contact BC, and may directly contact the silicide pattern BCU. For example, in an embodiment, the lower surface of the landing pad LP may be disposed at a lower level than an upper surface of the second capping layer 134, and may correspond to the buried contact BC. The landing pad LP may be partially exposed by the air gap AG. An upper surface of the landing pad LP may be disposed at a higher level than the second capping layer 134. The landing pad LP may be electrically connected to the active region AR via the buried contact BC. The landing pad LP may include a barrier pattern 150, and a conductive pattern 152 disposed on the barrier pattern 150. In an embodiment, the barrier pattern 150 may be conformally disposed on the bit line structures BLS and the buried contacts BC, and the conductive pattern 152 may cover the barrier pattern 150.
The insulating structures 174 may be disposed among the landing pads LP, and may electrically insulate the landing pads LP from one another. In an embodiment, the insulating structures 174 may directly contact the landing pads LP. An upper surface of the insulating structures 174 may be coplanar with the upper surface of the landing pad LP (e.g., in a thickness direction of the substrate 102). The insulating structure 174 may extend downwards from the upper surface of the landing pad LP and may directly contact the bit line structure BLS. The insulating structure 174 may include a lower insulating layer 170, and an upper insulating layer 172 disposed on the lower insulating layer 170. The lower insulating layer 170 may be conformally disposed along a lower surface and lateral side surfaces of the insulating structure 174, and may directly contact the bit line structure BLS. In addition, the lower insulating layer 170 may define an upper limit of the upper air gap AG2. The upper insulating layer 172 may fill a space inside an inner wall of the lower insulating layer 170. In an embodiment, the lower insulating layer 170 and the upper insulating layer 172 may include silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
The semiconductor device 100 may further include an insulating pattern 156 disposed between the insulating structure 174 and the landing pad LP. In an embodiment, the insulating pattern 156 may include silicon nitride. However, embodiments of the present inventive concept are not limited thereto. For example, in an embodiment, the insulating pattern 156 may be omitted.
A capacitor structure of the semiconductor device 100 may be disposed on a corresponding one of the landing pads LP. The capacitor structure may be constituted by the lower electrode 180, the capacitor dielectric layer 182, and the upper electrode 184. The lower electrode 180 may be disposed to directly contact an upper surface of the corresponding landing pad LP, and the capacitor dielectric layer 182 may be conformally disposed along the insulating structure 174 and the lower electrode 180. The upper electrode 184 may be disposed directly on the capacitor dielectric layer 182.
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Gate electrodes WL may be formed in a cell area, to intersect the active regions AR. For example, in an embodiment, the gate electrodes WL may be formed by forming trenches extending longitudinally in an X direction on the upper surface of the substrate 102, forming a gate dielectric layer 107 covering an inner wall of the trench, forming a conductive material at a lower portion of the trench, and forming a gate capping layer 108 at an upper portion of the trench. The gate electrodes WL may be spaced apart from each other in the Y direction. An upper surface of the gate capping layer 108 may be coplanar with the upper surface of the substrate 102 and upper surfaces of the element isolation layer 104 and the area separation layer.
In an embodiment, the gate electrodes WL may include Ti, TiN, Ta, TaN, W, WN, TiSiN, WSiN, or a combination thereof. The gate dielectric layer 107 may include silicon oxide, silicon nitride, silicon oxynitride, high-k dielectrics, or a combination thereof. The gate capping layer 108 may include silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
In an embodiment, after formation of the gate electrodes WL, a source region and a drain region may be formed by implanting impurity ions in portions of the substrate 102 corresponding to the active regions AR at opposite sides of each gate electrode WL. However, embodiments of the present inventive concept are not limited thereto. For example, in an embodiment, an impurity ion implantation process for formation of the source region and the drain region may be performed before formation of the gate electrodes WL.
A buffer layer 110 may be formed to cover the element isolation layer 104, the active regions AR and the gate capping layer 108. In an embodiment, the buffer layer 110 may include silicon oxide, silicon nitride, silicon oxynitride, high-k dielectrics, or a combination thereof.
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The second conductive layer 122, the third conductive layer 124, the first capping layer 130, the insulating liner 132, and the second capping layer 134 may be sequentially stacked on the first conductive layer 120. The first conductive layer 120, the second conductive layer 122 and the third conductive layer 124 may form a bit line material layer BLp. In the specification, the first capping layer 130, the insulating liner 132 and the second capping layer 134 may be commonly referred to as a capping layer. In an embodiment, each of the second conductive layer 122 and the third conductive layer 124 may include TiN, TiSiN, W, tungsten silicide, or a combination thereof. The first capping layer 130, the insulating liner 132 and the second capping layer 134 may include silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
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Thereafter, a sacrificial spacer 142 and an outer spacer 144 may be formed. In an embodiment, the sacrificial spacer 142 and the outer spacer 144 may be formed by sequentially stacking a spacer material layer on the inner spacer 140, and performing an anisotropic etching process such that the upper surface of the buffer layer 110 is exposed. For example, the sacrificial spacer 142 may be formed on a lateral side surface of the inner spacer 140, and a lower surface of the sacrificial spacer 142 may directly contact the upper surface of the buried spacer 141. The outer spacer 144 may be formed on a lateral side surface of the sacrificial spacer 142, and a lower surface of the outer spacer 144 may directly contact the buried spacer 141. The sacrificial spacer 142 and the outer spacer 144 may extend longitudinally along the bit line structure BLS in the Y direction.
The sacrificial spacer 142 may include a material having etch selectivity with respect to the inner spacer 140 and the buried spacer 141. In an embodiment, the sacrificial spacer 142 may include silicon oxide, and the inner spacer 140 and the buried spacer 141 may include silicon nitride, silicon oxynitride, or a combination thereof. In an embodiment, at least one of the inner spacer 140 and the buried spacer 141 may include SiC, SiOC, SiOCN, or a combination thereof. The buried spacer 141 may include a material having etch selectivity with respect to the sacrificial spacer 142. For example, the buried spacer 141 may include silicon oxide, silicon nitride, silicon oxynitride, or a combination thereof. However, embodiments of the present inventive concept are not limited thereto.
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After formation of the upper spacer 146, an upper portion of the preliminary contact layer BCp may be partially etched and, as such, a buried contact BC may be formed. An upper surface of the buried contact BC may be disposed at a lower level than a level of the upper surface of the sacrificial spacer 143 and a level of an upper surface of the outer spacer 145. A lateral side surface of the outer spacer 145 may be partially exposed. For example, an upper portion of the lateral side surface of the outer spacer 145 may be exposed.
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In an embodiment, the barrier pattern 150 may include metal silicide such as cobalt silicide, nickel silicide and manganese silicide. The conductive pattern 152 may include polysilicon, metal, metal silicide, conductive metal nitride, or a combination thereof. For example, in an embodiment, the conductive pattern 152 may include tungsten.
As shown in the embodiment of
The pad recess 154 may partially expose the bit line structure BLS and the spacers. For example, the inner spacer 140 and the sacrificial spacer 143 may be partially exposed. For example, upper portions of the inner spacer 140 and the sacrificial spacer 143 may be exposed. In an embodiment, the outer spacer 145 may also be partially exposed, such as an upper surface of the outer spacer 145. In addition, a portion of the second capping layer 134 may be exposed by the pad recess 154. In the specification, a portion of the inner spacer 140 disposed within the pad recess 154 may be referred to as an inner lower spacer 140L. For example, the inner lower spacer 140L may cover a lateral side surface of the buried spacer 141. A portion of the inner spacer 140 disposed on an upper portion of the buried spacer 141 may be referred to as an inner upper spacer 140U.
In an embodiment, a silicide pattern BCU may be formed on the buried contact BC before formation of the barrier material and the conductive material. The silicide pattern BCU may be formed by forming a metal layer on the buried contact BC, and reacting the metal layer with the buried contact BC through a thermal treatment process. Silicide patterns BCU may be disposed on buried contacts BC, and may directly contact the barrier pattern 150.
In an embodiment, the silicide pattern BCU may include, for example, titanium silicide, cobalt silicide, nickel silicide, tungsten silicide, platinum silicide, or molybdenum silicide. However, embodiments of the present inventive concept are not limited thereto. For example, in an embodiment, a process for forming the silicide pattern BCU may be omitted.
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Thereafter, a lower electrode 180, a capacitor dielectric layer 182, an upper electrode 184, and an upper insulating layer 172 may be formed and, as such, a semiconductor device 100 may be formed. The lower electrode 180 may be disposed to correspond to the landing pad LP. For example, the lower electrode 180 may directly contact the upper surface of the landing pad LP, and may be electrically connected to the drain region via the landing pad LP and the buried contact BC. In an embodiment, the lower electrode 180 may have a pillar shape. However, embodiments of the present inventive concept are not limited thereto and the shape of the lower electrode 180 may vary. For example, in an embodiment, the lower electrode 180 may have a cylindrical shape or a hybrid shape of a pillar shape and a cylindrical shape.
The capacitor dielectric layer 182 may be conformally formed along surfaces of the landing pad LP, the insulating structure 174 and the lower electrode 180. The upper electrode 184 may be formed on the capacitor dielectric layer 182. The lower electrode 180, the capacitor dielectric layer 182 and the upper electrode 184 may form a capacitor structure of the semiconductor device 100.
In an embodiment, the lower electrode 180 may include a metal such as Ti, W, Ni, Co or a metal nitride such as TiN, TiSiN, TiAlN, TaN, TaSiN, WN, etc. For example, the lower electrode 180 may include TiN. The capacitor dielectric layer 182 may include a metal oxide such as HfO2, ZrO2, Al2O3, La2O3, Ta2O3, and TiO2, a dielectric material having a perovskite structure such as SrTiO3(STO), BaTiO3, PZT and PLZT, or a combination thereof. The upper electrode 184 may include a metal such as Ti, W, Ni and Co or a metal nitride such as TiN, TiSiN, TiAlN, TaN, TaSiN, WN, etc. However, embodiments of the present inventive concept are not limited thereto.
In an embodiment, an ashing process may be performed before the performance of the removal process for the sacrificial spacer 143 described with reference to
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In accordance with embodiments of the present inventive concept, a spacer structure may include an air gap and, as such, parasitic capacitance between a bit line structure and a buried contact may be reduced.
While embodiments of the present inventive concept have been described with reference to the accompanying drawings, it should be understood by those skilled in the art that various modifications may be made without departing from the scope of the present inventive concept and without changing essential features thereof. Therefore, the above-described embodiments should be considered in a descriptive sense only and not for purposes of limitation.
Number | Date | Country | Kind |
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10-2021-0052312 | Apr 2021 | KR | national |