The present disclosure relates to a semiconductor module that includes a plurality of semiconductor elements.
A semiconductor module integrating a plurality of semiconductor elements is known. As an example, a semiconductor module is disclosed in which an insulating substrate, a printed circuit board, and a plurality of semiconductor elements are integrally sealed in sealing resin. The plurality of semiconductor elements is disposed on the upper surface side of the insulating substrate and on the lower surface side of the printed circuit board. The plurality of semiconductor elements is bonded to the upper surface of an electrically conductive layer disposed on the upper surface of the insulating substrate via a solder layer and to the lower surface of an electrically conductive layer disposed on the lower surface of the printed circuit board via a solder layer. Through holes vertically extend through the printed circuit board, and signal electrodes of the plurality of semiconductor elements are electrically connected to the printed circuit board by electrically conductive members disposed in the through holes.
The present disclosure includes a circuit board, a plurality of semiconductor switching elements applied to an inverter circuit connected to the circuit board, a plurality of bus bars, and a mold that integrally seals the circuit board, the plurality of semiconductor switching elements, and the plurality of bus bars. In this semiconductor module, the plurality of semiconductor switching elements is disposed in a plane direction of the circuit board. The plurality of bus bars includes a first bus bar that serially connects the plurality of semiconductor switching elements contained in each leg of the inverter circuit and a second bus bar that is connected to a high potential side or a low potential side of the leg and disposed between the first bus bar and the circuit board. When the circuit board is seen in the plan view direction, the first bus bar and the second bus bar at least partly overlap each other, and the direction of a current flowing through the first bus bar is opposite to the direction of a current flowing through the second bus bar.
The above and other objects, features, and advantages of the present disclosure will become clearer from the following detailed description with reference to the accompanying drawings. The drawings are as follows.
A patent literature JP 2019-153607A discloses a semiconductor module in which an insulating substrate, a printed circuit board, and a plurality of semiconductor elements are integrally sealed in sealing resin. The plurality of semiconductor elements is disposed on the upper surface side of the insulating substrate and on the lower surface side of the printed circuit board. The plurality of semiconductor elements is bonded to the upper surface of an electrically conductive layer disposed on the upper surface of the insulating substrate via a solder layer and to the lower surface of an electrically conductive layer disposed on the lower surface of the printed circuit board via a solder layer. Through holes vertically extend through the printed circuit board, and signal electrodes of the plurality of semiconductor elements are electrically connected to the printed circuit board by electrically conductive members disposed in the through holes.
In the above-described patent literature, a plurality of electrically conductive layers having different potentials is adjacently disposed on the same plane between the printed circuit board and the plurality of semiconductor elements. Therefore, there is the concern that in response to a current or a potential sharply changing in the semiconductor module, a magnetic noise or an electrostatic noise may occur and cause malfunction of the printed circuit board.
With reference to the drawings, embodiments of the present disclosure will be described.
As illustrated in
The inverter circuit is a three-phase full bridge circuit which contains three legs each constituted by two serially-connected semiconductor switching elements. An upper-arm switch SUp and a lower-arm switch SUb connected to a U terminal 14U, an upper-arm switch SVp and a lower-arm switch SVn connected to a V terminal 14V, and an upper-arm switch SWp and a lower-arm switch SWn connected to a W terminal 14W are sealed in the mold 11. The high potential side of each leg is connected to a P terminal 12, and the low potential side is connected to an N terminal 13.
As illustrated in
As illustrated in
The through holes 17Up, 17Un, 17Vp, 17Vn, 17Wp, and 17Wn as well as the through holes 27Up, 27Un, 27Vp, 27Vn, 27Wp, and 27Wn are respectively positioned in the upper direction (in the positive direction of z axis) of the small-signal pads of the semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn, and bonding wires connected to the small-signal pads of the semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn pass through the corresponding through holes so that the bonding wires can be connected to the upper surface (a surface on the positive direction side of z axis) of the circuit board 17.
The second bus bar 27 contains, sequentially from the positive direction of y axis, a non-connecting part 27p, a linking part 27m, a connecting part 27n, and an end part 27e. The non-connecting part 27p is positioned upper than the connecting part 27n, and the linking part 27m links the non-connecting part 27p and the connecting part 27n. The end part 27e upwardly rises from the connecting part 27n. As illustrated in
As illustrated in
The semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn are each disposed in such a direction that the p-type collector electrode side is the lower surface side. The semiconductor switching elements 24Up, 24Vp, and 24Wp are bonded to the upper surface of the second heat dissipation substrate 22p via solder layers 23Up, 23Vp, and 23Wp. The semiconductor switching elements 24Un, 24Vn, and 24Wn are bonded to the upper surfaces of the second heat dissipation substrates 22Un, 22Vn, and 22Vn via solder layers 23Un, 23Vn, and 23Wn, respectively. The P terminal 12 is bonded to the end in the positive direction of y axis on the upper surface of the second heat dissipation substrate 22p via a solder layer 33.
The first bus bars 26U, 26V, and 26 W are bonded to the upper surfaces of the semiconductor switching elements 24Up, 24Vp, and 24Wp via solder layers 25Up, 25Vp, and 25Wp, respectively. As illustrated in
The ends in the negative direction of y axis of the first bus bars 26U, 26V, and 26W are respectively bonded to the upper surfaces of the second heat dissipation substrates 22Un, 22Vn, and 22Vn via a solder layer 31U or the like. The U terminal 14U, the V terminal 14V, and the W terminal 14W are respectively bonded to the upper surfaces of the second heat dissipation substrates 22Un, 22Vn, and 22Vn via a solder layer 32U or the like. To the upper surfaces of the second heat dissipation substrates 22Un, 22Vn, and 22Vn, the first bus bars 26U, 26V, and 26W, the semiconductor switching elements 24Un, 24Vn, and 24Wn, and the U terminal 14U, the V terminal 14V, and the W terminal 14W are respectively bonded sequentially from the positive direction of y axis toward the negative direction.
The first bus bars 26U, 26V, and 26W allow for electrical connection between the upper surfaces as the emitter electrode sides of the semiconductor switching elements 24Up, 24Vp, and 24Wp and the upper surfaces of the second heat dissipation substrates 22Un, 22Vn, and 22Vn which are bonded to the lower surfaces as the collector electrode sides of the semiconductor switching elements 24Un, 24Vn, and 24Wn, respectively. Through the first bus bars 26U, 26V, and 26W, pairs of semiconductor switching elements 24Up and 24Un, 24Vp and 24Vn, and 24Wp and 24Wn contained in the corresponding legs are serially connected to each other, respectively. The first bus bars 26U, 26V, and 26W are each an O bus bar.
As illustrated in
As illustrated in
As indicated by the arrow in
Further, in the semiconductor module 10, the second bus bar 27 is disposed between the circuit board 17 and the inverter circuit constituted by the first bus bar 26 and the semiconductor switching elements 24p, 24n, and the like, such that the circuit board 17 and the inverter circuit are isolated from each other by the second bus bar 27. Therefore, the second bus bar 27 serves as an electromagnetic shield, and the magnetic field caused by a change in a current in the circuit board 17 and the magnetic field caused by a change in a current in the inverter circuit can be prevented from influencing each other. As a result, malfunction of the circuit board 17 attributable to a magnetic field occurring in the inverter circuit can be suppressed.
Further, in the semiconductor module 10, the second bus bar 27 is ground-connected. Since the circuit board 17 and the inverter circuit are isolated from each other by the ground-connected second bus bar 27, the second bus bar 27 serves as an electrostatic shield and prevents an electrostatic noise caused by a change in the voltage in the circuit board 17 and an electrostatic noise caused by a change in the voltage in the inverter circuit from influencing each other. In particular, since the second bus bar 27 covers the plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn contained in the corresponding legs when the circuit board 17 is seen in the plan view direction, it can more effectively suppress, as an electrostatic shield and an electromagnetic shield, an electrostatic noise and a magnetic noise.
As described above, according to a configuration realized by the semiconductor module 10, a magnetic noise and an electrostatic noise caused by the inverter circuit can be effectively prevented from influencing the circuit board 17. In an inverter circuit including as a semiconductor switching element a power semiconductor element such as an RC-IGBT, a change in a current and a change in a voltage increase, which increases a magnetic noise and an electrostatic noise to a circuit board integrally sealed in a mold. According to the semiconductor module 10, even when an inverter circuit including a power semiconductor element as a semiconductor switching element is sealed together with the circuit board 17 in the mold 11, a magnetic noise and an electrostatic noise caused by the inverter circuit can be effectively suppressed, which can suppress malfunction of the circuit board 17.
The circuit board 17 may include a wireless communication circuit. With the wireless communication circuit, communications with an external substrate 40 existing outside the semiconductor module 10 are enabled, as illustrated in
Further, as illustrated in
As illustrated in
Each of the low shrinkage layers 50 and 51 may be, for example, an air layer. In this case, the low shrinkage layers 50 and 51 can be formed by producing an air layer with a mold during molding. The low shrinkage layer 50 is disposed above a drive IC60 bonded to the upper surface of the circuit board 17, and the low shrinkage layer 51 is disposed below a resistance bonded to the lower surface of the circuit board 17 and above the second bus bar 27. The low shrinkage layers may be disposed either above or below the circuit board 17 or may be disposed both above and below the circuit board 17.
It is noted that the above-described embodiment has been described by illustrating an example in which the plurality of semiconductor switching elements constituting the inverter circuit was an n-channel RC-IGBT, but the present disclosure is not limited thereto. The plurality of semiconductor switching elements may be, for example, power semiconductor elements such as power MOSFETs or IGBTs, and each arm may be configured by antiparallelly connecting a power MOSFET or an IGBT and a diode. Further, the plurality of semiconductor switching elements may be of either n-channel type or p-channel type. Further, the number of semiconductor switching elements constituting the inverter circuit is not limited to six.
The above-described embodiment has been described by illustrating an example in which the second bus bar 27 was an N bus bar connected to the low potential side of each leg, but it may be a P bus bar connected to the high potential side of each leg. A configuration in which the second bus bar 27 serves as a P bus bar can be achieved by exchanging the places of the P terminal 12 and the N terminal 13 and accordingly reversing the connection direction of the semiconductor switching elements.
According to the above-described embodiment, the following effects can be obtained.
The semiconductor module 10 includes the circuit board 17, the plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn, the first bus bars 26U, 26V, and 26W, the second bus bar 27, and the mold 11 that integrally seals these configurations. The plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn is applied to the inverter circuit connected to the circuit board 17 and disposed in the plane direction of the circuit board 17. The first bus bars 26U, 26V, and 26W serially connect the plurality of semiconductor switching elements (for example, semiconductor switching elements 24Up and 24Un) contained in each leg of the inverter circuit to each other.
The second bus bar 27 is connected to the low potential side of each leg and disposed between the first bus bars 26U, 26V, and 26W and the circuit board 17. The first bus bars 26U, 26V, and 26W and the second bus bar 27 at least partly overlap when the circuit board 17 is seen in the plan view direction, and the direction of a current flowing through the first bus bars 26U, 26V, and 26W is opposite to the direction of a current flowing through the second bus bar 27. Therefore, a change in a magnetic field attributable to a change in a current is suppressed at the overlapping location even when a current flowing through the first bus bars 26U, 26V, and 26W and a current flowing through the second bus bar 27 sharply change. This can suppress the occurrence of a magnetic noise when a current or a potential of each bus bar sharply changes in response to switching of the inverter circuit. In addition, the second bus bar 27 serves as an electromagnetic shield and can prevent the circuit board 17 from being influenced by a magnetic field occurring in response to a change in a current in the inverter circuit. As a result, malfunction of the circuit board 17 caused by a change in a current or a potential in the semiconductor module 10 can be suppressed.
The second bus bar 27 is an N bus bar connected to the low potential side of each leg and ground-connected. Therefore, the second bus bar 27 serves as an electrostatic shield and can suppress malfunction of the circuit board 17 caused by an electrostatic noise occurring in response to a change in a voltage in the circuit board 17.
The circuit board 17 may include a wireless communication circuit for communicating with the outside of the semiconductor module 10. Further, the semiconductor module 10 may include the signal terminals 41 and 42 that are exposed from the mold 11 and electrically connected to the circuit board 17.
When the circuit board 17 is seen in the plan view direction, the second bus bar 27 covers the plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn which are contained in the corresponding legs. Therefore, the second bus bar 27 to serve as an electrostatic shield and an electromagnetic shield can more effectively suppress an electrostatic noise and a magnetic noise and can more effectively suppress malfunction of the circuit board 17.
The circuit board 17 may include the through holes 17Up, 17Un, 17Vp, 17Vn, 17Wp, and 17Wn through which bonding wires of the plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn are to pass. Similarly, the second bus bar 27 may include the through holes 27Up, 27Un, 27Vp, 27Vn, 27Wp, and 27Wn through which bonding wires of the plurality of semiconductor switching elements 24Up, 24Un, 24Vp, 24Vn, 24Wp, and 24Wn are to pass.
The semiconductor module 10 may include the low shrinkage layers 50 and 51 having a thermal shrinkage lower than that of the mold 11 in positions away from the circuit board 17 toward the thickness direction of the circuit board 17in the mold 11. The low shrinkage layers 50 and 51 can ease thermal shrinkage and suppress breaking of the semiconductor module 10.
The present disclosure has been described in accordance with examples, but it is understood that the present disclosure should not be limited to the examples and configurations. The present disclosure encompasses many variations and modifications within an equivalent range. In addition, various combinations and forms as well as other combinations and forms including one or more/less elements thereto are also within the spirit and scope of the present disclosure.
The present disclosure provides a technology for suppressing the malfunction of the printed circuit board caused by a change in a current or a potential in the semiconductor module.
The present disclosure includes a circuit board, a plurality of semiconductor switching elements applied to an inverter circuit connected to the circuit board, a plurality of bus bars, and a mold that integrally seals the circuit board, the plurality of semiconductor switching elements, and the plurality of bus bars. In this semiconductor module, the plurality of semiconductor switching elements is disposed in a plane direction of the circuit board. The plurality of bus bars includes a first bus bar that serially connects the plurality of semiconductor switching elements contained in each leg of the inverter circuit and a second bus bar that is connected to a high potential side or a low potential side of the leg and disposed between the first bus bar and the circuit board. When the circuit board is seen in the plan view direction, the first bus bar and the second bus bar at least partly overlap each other, and the direction of a current flowing through the first bus bar is opposite to the direction of a current flowing through the second bus bar.
In the semiconductor module according to the present disclosure, the first bus bar and the second bus bar at least partly overlap each other when the circuit board is seen in the plan view direction. Furthermore, since the directions of currents flowing through the first bus bar and the second bus bar are opposite to each other, a change in a magnetic field attributable to a change in the currents is suppressed at the overlapping location even when a current flowing through the first bus bar and a current flowing through the second bus bar sharply change. This can suppress the occurrence of a magnetic noise when a current or a potential of each bus bar sharply changes in response to switching of the inverter circuit. In addition, the second bus bar serves as an electromagnetic shield and can prevent the circuit board from being influenced by the magnetic field caused by a change in a current in the inverter circuit. As a result, malfunction of the circuit board caused by a change in a current or a potential in the semiconductor module can be suppressed.
Number | Date | Country | Kind |
---|---|---|---|
2021-130016 | Aug 2021 | JP | national |
This application is the U.S. bypass application of International Application No. PCT/JP2022/027868 filed on Jul. 15, 2022, which designated the U.S. and claims priority to Japanese Patent Application No. 2021-130016 filed on Aug. 6, 2021 the contents of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2022/027868 | Jul 2022 | WO |
Child | 18433910 | US |