This application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2023-0176879 filed on Dec. 7, 2023, and Korean Patent Application No. 10-2024-0004986 filed on Jan. 11, 2024, in the Korean Intellectual Property Office, the disclosures of which are incorporated by reference herein in their entireties.
In manufacturing semiconductor devices, various equipments are used. The semiconductor manufacture equipment may utilize various manners representatively including a manner using a light, a manner using extreme ultraviolet rays, and a manner using plasma. Among them, the semiconductor manufacture equipment using a plasma manner may utilize an electric field or a magnetic field to control the plasma.
The manufacture equipment that uses the magnetic field to control the plasma may efficiently manufacture the semiconductor device by controlling a magnetic field generated by a magnetic coil. Thus, the magnetic field inside the semiconductor manufacture equipment may be measured, the magnetic field may be adjusted based on the measurement result, and thus a process may be modified or designed more efficiently. To this end, a device that measures a magnetic field inside the semiconductor manufacture equipment is required.
The present disclosure provides a sensor device that measures a magnetic field inside semiconductor manufacture equipment and a system that may adjust the magnetic field inside semiconductor manufacture equipment or adjust a position in which a wafer or the like is disposed, based on the operation of the sensor device.
According to some implementations, a magnetic field sensor device that measures a magnetic field includes a sensor unit that senses the magnetic field and generates sensing data, and a processing unit that generates magnetic field data based on the sensing data, wherein the sensor unit includes a sensor substrate, a center sensor positioned on a center of the sensor substrate on the sensor substrate, reference axis sensors arranged on the sensor substrate along a straight line passing through the center of the sensor substrate, and first circumference sensors arranged on the sensor substrate from the center along a circumference having a first radius, and the center sensor, the reference axis sensors, and the first circumference sensors measure magnetic field passing through the center sensor, the reference axis sensors, and the first circumference sensors, respectively.
According to some implementations, a method of operating semiconductor manufacture equipment that calibrates a magnetic field includes measuring, by a plurality of sensors, first components, second components, and third components of magnetic field passing through the plurality of sensors and generating magnetic field data including first component measurement values, second component measurement values, and third component measurement values, generating offset magnetic field data by comparing the magnetic field data with reference magnetic field data including first component reference values, second component reference values, and third component reference values, and calibrating the magnetic field based on the offset magnetic field data, wherein the plurality of sensors includes a center senor disposed on a sensor substrate in a center of the sensor substrate, reference axis sensors arranged on the sensor substrate along a straight line passing through the center of the sensor substrate, and first circumference sensors arranged on the sensor substrate from the center of the sensor substrate on a circumference having a first radius.
According to some implementations, a method of operating semiconductor manufacture equipment to calibrate a center of a transfer module includes measuring, by a plurality of sensors, a first component, a second component, and a third component of a magnetic field passing through the plurality of sensors and generating magnetic field data, determining whether a sensor device arranged by the transfer module and including the plurality of sensors is disposed at a center of an electrostatic chuck, based on the magnetic field data, generating center calibration data based on the magnetic field data when the sensor device is not disposed at the center of the electrostatic chuck, and calibrating the center of the transfer module based on the center calibration data, wherein the plurality of sensors include a center senor disposed on a sensor substrate in a center of the sensor substrate, reference axis sensors arranged on the sensor substrate along a straight line passing through the center of the sensor substrate, and first circumference sensors arranged on the sensor substrate from the center of the sensor substrate on a circumference having a first radius.
According to some implementations, a semiconductor manufacture system includes semiconductor manufacture equipment that manufactures a semiconductor device, a system controller that controls the semiconductor manufacture equipment, and a sensor device that measures a magnetic field inside a chamber of the semiconductor manufacture equipment, wherein the semiconductor manufacture equipment includes an electrostatic chuck that positions a wafer thereon, and a transfer module that arranges the wafer on the electrostatic chuck, and the sensor device includes a sensor substrate, a center sensor positioned on a center of the sensor substrate on the sensor substrate, reference axis sensors arranged on the sensor substrate along a straight line passing through the center of the sensor substrate, and first circumference sensors arranged on the sensor substrate from the center along a circumference having a first radius.
The above and other features of the present disclosure will become apparent by describing in detail with reference to the accompanying drawings.
Hereinafter, implementations of the present disclosure will be described clearly and in detail so that those skilled in the art in the technical field of the present disclosure may easily implement the present disclosure.
The system controller 1100 may control an operation of the semiconductor manufacture system 1000. In some implementations, the system controller 1100 may control the semiconductor manufacture system 1000 based on controlling of the semiconductor manufacture equipment 1200. For example, the system controller 1100 may control the semiconductor manufacture equipment 1200 based on a control signal CTRL. The system controller 1100 may control various components (e.g., a transmission module in
The memory 1110 may store data required for controlling the semiconductor manufacture equipment 1200. In some implementations, the memory 1110 may include various types of memory elements. For example, the memory 1110 may include a non-volatile memory element (e.g., a flash memory element) or a volatile memory element (e.g., a random access memory (RAM)). The memory 1110 may store various algorithms required for an operation of the semiconductor manufacture equipment 1200 and data associated with the algorithms and may store equipment data DATA received from the semiconductor manufacture equipment 1200.
In some implementations, the memory 1110 may store reference magnetic field data. The reference magnetic field data may be data related to a magnetic field required for manufacturing a semiconductor device based on optimal efficiency or an optimal yield rate by the semiconductor manufacture equipment 1200. For example, the memory 1110 may store reference magnetic field data MD_R illustrated and described in
The CPU 1120 may control the system controller 1100. In some implementations, the CPU 1120 may perform various operations and generate control signals. For example, the CPU 1120 may generate the control signal based on the equipment data DATA and the algorithms stored in the memory 1110. In some implementations, the CPU 1120 may include an application-specific integrated circuit (ASIC), a field programmable logic array (FPGA), or an accelerator specialized for a calculation for generating the control signal CTRL. The CPU 1120 may generate the offset magnetic field data based on magnetic field data (e.g., magnetic field data MD of
The communication block 1130 may perform communication between the system controller 1100 and the semiconductor manufacture equipment 1200. In some implementations, the communication block 1130 may allow various signals and data to be transmitted between the system controller 1100 and the semiconductor manufacture equipment 1200. For example, the communication block 1130 may allow the control signal CTRL generated by the CPU 1120 to be transmitted from the system controller 1100 to the semiconductor manufacture equipment 1200 and allow the equipment data DATA to be transmitted from the semiconductor manufacture equipment 1200 to the system controller 1100.
The semiconductor manufacture equipment 1200 may manufacture the semiconductor device. In some implementations, the semiconductor manufacture equipment 1200 may be various equipment or include various equipment. For example, the semiconductor manufacture equipment 1200 may be plasma etching equipment or plasma vapor decomposition equipment or include the plasma etching equipment or the plasma vapor decomposition equipment. The above equipment is only an example, and the scope of the present disclosure should not be limited thereto. The semiconductor manufacture equipment 1200 may transmit the equipment data DATA to the system controller 1100. The semiconductor manufacture equipment 1200 includes the sensor device 100 for measuring various factors used to manufacture the semiconductor device.
The sensor device 100 may measure various factors used in manufacturing the semiconductor device. In some implementations, the sensor device 100 may measure a magnetic field. For example, the sensor device 100 may measure magnetic field used in manufacturing the semiconductor device. In some implementations, the sensor device 100 may transmit the magnetic field measurement results to the system controller 1100 in the form of the equipment data DATA. For example, the sensor device 100 may transmit magnetic field measurement data to the system controller 1100 in the form of the equipment data DATA.
It is illustrated that the sensor device 100 is positioned inside the semiconductor manufacture equipment 1200, but the scope of the present disclosure is not limited thereto. When the sensor device 100 does not measure the magnetic field inside a chamber “C” of the semiconductor manufacture equipment 1200, the sensor device 100 may be positioned outside the semiconductor manufacture equipment 1200. When the semiconductor manufacture equipment 1200 manufactures the semiconductor device, a wafer may be positioned at a position of the sensor device 100, and the sensor device 100 may be positioned outside the semiconductor manufacture equipment 1200. The sensor device 100 will be described in more detail through
For convenience of description, a first direction D1, a second direction D2, and a third direction D3 are mentioned. A direction perpendicular to the sensor device 100 and toward the RF generator 1240 may be the first direction D1. A direction perpendicular to the first direction D1 and parallel to a horizontal axis of the ESC 1220 may be the second direction D2. A direction perpendicular to the first direction D1 and the second direction D2 may be the third direction D3.
The semiconductor manufacture equipment 1200 may include the chamber “C.” The chamber “C” may be a space in which a vacuum is maintained. For example, the chamber “C” may be a cylindrical space formed based on the first direction D1, the second direction D2, and the third direction D3. In more detail, the chamber “C” may be a cylindrical space having a bottom surface (e.g., a circular surface) on a plane formed in the second direction D2 and the third direction D3 and having a height in the first direction D1. The chamber “C” may provide a vacuum environment required for manufacturing the semiconductor device to the semiconductor manufacture equipment 1200. Although a shape of the chamber “C” is illustrated and described as a cylinder, this is for illustration only, and the scope of the present disclosure is not limited thereto. Further, it should be understood that the chamber “C” having any shape capable of performing the same or similar function belong to the scope of the present disclosure. In some implementations, the chamber “C” includes the ESC 1220 and the sensor device 100 or the wafer therein.
The gas injector 1210 may inject a gas that is a raw material of plasma of the semiconductor manufacture equipment 1200 into the chamber “C.” Referring to
The ESC 1220 may enable a semiconductor manufacturing process of the semiconductor manufacture equipment 1200 to be applied to the wafer. In some implementations, the ESC 1220 may position the wafer thereon in the first direction D1 and allow the manufacturing process of the semiconductor manufacture equipment 1200 to be applied to the wafer. The ESC 1220 may be positioned parallel to a plane formed in the second direction D2 and the third direction D3. In some implementations, the ESC 1220 includes the sensor device 100 thereon in the first direction D1.
The transfer module 1230 may position the wafer or the sensor device 100 on the ESC 1220. In some implementations, the transfer module 1230 may include a robot arm and a controller for controlling the robot arm. For example, the transfer module 1230 may allow the sensor device 100 to be positioned on the ESC 1220 in the first direction D1 through the robot arm.
The RF generator 1240 may generate a voltage for generating the plasma. In some implementations, the RF generator 1240 may generate the plasma together with RF oscillators for various frequency ranges. For example, the RF generator 1240 may generate the plasma used in the manufacturing process on the wafer based on a gas (e.g., an argon gas, an oxygen gas, or a xenon gas) flowing inside the semiconductor manufacture equipment 1200 through the gas injector 1210 and the gas discharger 1215. In
The magnetic coils 1250 may generate the magnetic field required for manufacturing the semiconductor device. The magnetic coils 1250 may control plasma density uniformity inside the chamber “C” (e.g., so that the plasma is uniformly distributed) based on the generation of the magnetic field. In some implementations, the magnetic coils 1250 may generate the magnetic field inside the chamber “C” based on a plurality of currents. For example, by adjusting the plurality of currents flowing inside the magnetic coils 1250, the magnetic field may be generated inside the chamber “C,” and thus the plasma density uniformity may be controlled.
It is illustrated that the magnetic coils 1250 are positioned on the RF generator 1240 in the first direction D1, but the scope of the present disclosure is not limited thereto. It should be understood that some implementations in which the magnetic coils 1250 are positioned on left and right sides from the sensor device 100 in the second direction D2 or some implementations in which magnetic coils positioned from left and right sides from the magnetic coils 1250 and the sensor device 100 in the second direction D2 are included belong to the scope of the present disclosure.
The sensor device 100 may measure magnetic field generated from the magnetic coils 1250. The sensor device 100 may transmit the magnetic field measurement result to the system controller 1100 of
To the extent that the magnetic field generated by the magnetic coils 1250 allows the semiconductor manufacture equipment 1200 to control process distribution over the entire wafer, the measurement of the magnetic field according to a point of the wafer may play an important role in improving process efficiency or yield. The sensor device 100 that may measure the magnetic field inside the semiconductor manufacture equipment 1200 at each point on the wafer will be described with reference to the following drawings. Further, some implementations will be described in which the magnetic field inside the semiconductor manufacture equipment 1200 may be adjusted based on the sensor device 100.
The power unit 110 may provide power to the sensor device 100. In some implementations, the power unit 110 may include a plurality of batteries. For example, the power unit 110 may provide power PW to the sensor unit 120, the processing unit 130, and the communication unit 140 of the sensor device 100 based on power of the plurality of batteries. In some implementations, the power unit 110 may support wireless charging, and the plurality of batteries therein may be charged based on the wireless charging.
The sensor unit 120 may sense a magnetic field. In some implementations, the sensor unit 120 may include a plurality of sensors. For example, the sensor unit 120 may include Hall sensors that may each measure the magnetic field. The sensor unit 120 may operate in response to a sensor control signal CTRL_SE received from the communication unit 140 and may provide the sensed magnetic field as sensing data SD for each sensor to the processing unit 130. A more detailed structure and operation of the sensor unit 120 will be described through
The processing unit 130 may generate the magnetic field data MD included in the equipment data DATA provided to the system controller 1100 of
The communication unit 140 may transmit the equipment data DATA to the system controller 1100 and receive the control signal CTRL from the system controller 1100. In some implementations, the control signal CTRL includes the sensor control signal CTRL_SE that controls the sensor unit 120. For example, the communication unit 140 may transmit the sensor control signal CTRL_SE included in the control signal CTRL to the sensor unit 120. The communication unit 140 may receive the magnetic field data MD from the processing unit 130 and transmit the magnetic field data MD to the system controller 1100 in the form of the equipment data DATA.
The description has been made based on the communication unit 140 generating the sensor control signal CTRL_SE and transmitting the sensor control signal CTRL_SE to the sensor unit 120, but the scope of the present disclosure is not limited thereto. It should be understood that some implementations in which the sensor unit 120 senses the magnetic field and generates the sensing data SD without control of the communication unit 140 also belong to the scope of the present disclosure. For example, the sensor unit 120 may continuously sense the magnetic field and generate the sensing data SD without separate control of the communication unit 140.
The sensor device substrate SUB may be positioned under the sensor unit 120 in the first direction D1. In some implementations, the sensor device substrate SUB may include various units required for an operation of the sensor device 100. For example, the sensor device substrate SUB includes the power unit 110, the processing unit 130, and the communication unit 140 of
For convenience of description, implementations of the present disclosure will be described based on a cylindrical coordinate system. For example, the first direction D1 may correspond to the first direction D1 of
The sensor substrate SS may include a plurality of sensors thereon in the first direction D1. In some implementations, the sensor substrate SS may connect each of the plurality of sensors to the processing unit 130 of
The plurality of sensors included in the center sensor BC, the first sensor group B1, and the second sensor group B2 (e.g., the center sensor BC, reference axis sensors of the first sensor group B1, and first circumference sensors of the second sensor group B2) may measure a plurality of components of the magnetic field generated from the magnetic coils 1250 of
For convenience of description, a description will be made based on some implementations in which the plurality of sensors measures the components of the magnetic field passing through the sensors based on the cylindrical coordinate system. A first component may refer to the component of the magnetic field in the radial direction DR, the second component may refer to the component of the magnetic field at the rotational angle DC, and the third component may refer to the component of the magnetic field in the first direction D1.
The center sensor BC may be positioned at a center of the sensor substrate SS. In
The first sensor group B1 may include a plurality of reference axis sensors arranged in a row on the sensor substrate SS along a straight line passing through the center sensor BC and parallel to the radial direction DR at which the rotational angle DC is 0 degrees or 180 degrees. In
In some implementations, the plurality of reference axis sensors of the first sensor group B1 may be arranged at uniform intervals. For example, a distance between a 1ath sensor B1a and a 1bth sensor B1b may be a first distance d1. The reference axis sensors adjacent to the center sensor BC in the first sensor group B1 may also be spaced apart from each other by the first distance d1 in the radial direction DR. In some implementations, the first distance d1 may be determined based on characteristics of the reference axis sensors of the first sensor group B1. For example, the first distance d1 may be a distance at which a change between the magnetic field of the 1ath sensor B1a and the 1bth sensor B1b (or a change in the first component) may be greater than or equal to magnetic field measurement sensitivity of the reference axis sensors. Likewise, as another example, the first distance d1 may be a distance at which the change between the magnetic field of the reference axis sensors of the first sensor group B1 adjacent to the center sensor BC may be greater than or equal to the magnetic field measurement sensitivity of the sensors.
The arrangement of the reference axis sensors of the first sensor group B1 illustrated and described through
The second sensor group B2 may be disposed on the sensor substrate SS in the first direction D1 along a circumference of a first radius R1 from the center axis. In
The second sensor group B2 may sense and measure changes in the first component, the second component, and the third component according to a change in the rotational angle DC or distribution of values of the first component, the second component, and the third component according to a value of the rotational angle DC. In some implementations, a relationship between center positions of the magnetic coils 1250 and the sensor device 100 of
The arrangement of the first circumference sensors of the second sensor group B2 illustrated and described through
Hereinafter, for convenience of description, a description will be made based on a state in which the sensor that may be included in both the first sensor group B1 and the second sensor group B2 is a sensor included in the first sensor group B1, but the present disclosure should be not understood as being limited thereto. The number of sensors illustrated in the first sensor group B1 and the second sensor group B2 is only an example, and it should be understood that some implementations in which the number of sensors included in each group increases or decreases, also belong to the scope of the present disclosure.
The implementations illustrated and described through
The sensing data SD measured through the center sensor BC, the first sensor group B1, and the second sensor group B2 may be provided to the processing unit 130 of
The sensor substrate SS may correspond to the sensor substrate SS of
The center sensor BC may correspond to the center sensor BC of
The second sensor group B2 may correspond to the second sensor group B2 in
Second circumference sensors of the third sensor group B3 may be arranged on the sensor substrate SS in the first direction D1 along a circumference spaced from the center of the sensor substrate SS by a second radius R2. In
Like the second sensor group B2, the third sensor group B3 may sense and measure the changes in the first component, the second component, and the third component according to a change in the rotational angle DC or the distribution of the values of the first component, the second component, and the third component according to a value of the rotational angle DC. In some implementations, a relationship between center positions of the magnetic coils 1250 and the sensor device 100 of
The arrangement and number of the sensors of the first sensor group B1, the second sensor group B2, and the third sensor group B3 illustrated and described through
In some implementations, some of the sensors on the sensor substrate SS may belong to the first sensor group B1 and the second sensor group B2 or belong to the first sensor group B1 and the third sensor group B3. For convenience of description, a description is made based on a state in which the sensors that may belong to the first sensor group B1 and the second sensor group B2 or the sensors that may belong to the first sensor group B1 and the third sensor group B3 belong to the first sensor group B1. The number of sensors included in the first sensor group B1, the second sensor group B2, and the third sensor group B3 is only an example, and the present disclosure is not limited to that illustrated in
The implementations illustrated and described through
The sensing data SD measured through the center sensor BC, the first sensor group B1, the second sensor group B2, and the third sensor group B3 may be provided to the processing unit 130 of
The sensor device 100 illustrated and described through
The sensing data table SDT may indicate a plurality of rows and a plurality of columns. Each row of the sensing data table SDT may indicate the sensor group, individual sensors included in the sensor group, and measurement values for each component of individual sensor magnetic field. A first column of the sensing data table SDT may indicate the sensor groups BC, B1, B2, and B3 of
A horizontal direction of
In some implementations, the magnetic field data MD may be data in the form of a matrix. For example, the magnetic field data MD includes measurement values SDV in the form of a matrix and may be transmitted by the processing unit 130 to the communication unit 140. For a more detailed example, a first column of the measurement values SDV includes the first component measurement values Br, a second column thereof includes the second component measurement values Bθ, and a third column includes the third component measurement values Bz.
A description has been made based on some implementations in which the magnetic field data MD is the sensing data table SDT of
The above-described implementations of the magnetic field data MD and the sensing data table SDT has been described based on the sensing data SD of the sensor device 100 including the sensor unit 200 of
In some implementations, the reference magnetic field data MD_R includes the reference sensing data table SDT_R for characteristics of, for example, a process of the semiconductor manufacture equipment 1200. For example, the reference magnetic field data MD_R includes the plurality of reference sensing data tables SDT_R that are different from each other according to the process of the semiconductor manufacture equipment, an external environment, a type of wafer, and the like. The reference magnetic field data MD_R may be stored in the system controller 1100 (e.g., the memory 1110).
The reference sensing data table SDT_R may be generated based on characteristics of the semiconductor manufacture system 1000 of
A first column to a fifth column of the reference sensing data table SDT_R may sequentially represent the sensor group, the individual sensors included in the sensor group, and a first component reference value Br_R, a second component reference value Bθ_R, and a third component reference value Bz_R that are measured by the individual sensors.
The first column and the second column of the reference sensing data table SDT_R may be the same as those of the sensing data table SDT of
The reference sensing data table SDT_R may be a reference for calibration of the magnetic field and calibration of the center position. More detailed use of the reference sensing data table SDT_R will be described in more detail through
In some implementations illustrated and described through
The offset sensing data table SDT_O may be generated based on the sensing data table SDT of
The offset sensing data table SDT_O may be generated by the system controller 1100. In some implementations, the offset sensing data table SDT_O may be generated by the CPU 1120 and stored in the memory 1110. For example, the CPU 1120 may generate the offset sensing data table SDT_O based on comparison between the sensing data table SDT (in the form of the magnetic field data MD) included in the equipment data DATA received from the semiconductor manufacture equipment 1200 and the reference sensing data table SDT_R stored in the memory 1110. The generated offset sensing data table SDT_O may be stored in the memory 1110. More detailed use of the offset sensing data table SDT_O is described with reference to
In operation S110, the system controller 1100 may transmit the control signal CTRL for positioning the sensor device 100 on the ESC 1220 to the semiconductor manufacture equipment 1200. For example, the system controller 1100 may generate the control signal CTRL through the CPU 1120 and transmit the generated control signal CTRL to the semiconductor manufacture equipment 1200 through the communication block 1130.
In operation S115, the semiconductor manufacture equipment 1200 may receive the control signal CTRL. In some implementations, the semiconductor manufacture equipment 1200 may transmit the received control signal CTRL to a component that performs an operation indicated by the control signal CTRL. For example, the semiconductor manufacture equipment 1200 may transmit the control signal CTRL that indicates an operation of positioning the sensor device 100 on the ESC 1220 to the transfer module 1230.
Operation S120 may be an operation of measuring, by the sensor device 100, a magnetic field inside the chamber “C” of the semiconductor manufacture equipment 1200. Operation S120 includes operation S121, operation S123, operation S125, and operation S127.
In operation S121, the semiconductor manufacture equipment 1200 may position the sensor device 100 on the ESC 1220. In some implementations, the semiconductor manufacture equipment 1200 may move the sensor device 100 through the transfer module 1230. For example, referring to
In operation S123, the semiconductor manufacture equipment 1200 may generate a magnetic field inside the chamber “C.” For example, the semiconductor manufacture equipment 1200 may activate the magnetic coils 1250 to generate the magnetic field inside the chamber “C.”
In operation S125, the sensor device 100 may measure the magnetic field inside the chamber “C.” In some implementations, the sensor device 100 may measure the magnetic field inside the chamber “C” based on the sensors included in the sensor unit 120 of
In operation S127, the sensor device 100 may generate the magnetic field data MD. In some implementations, the sensor device 100 may generate the magnetic field data MD based on the sensing data SD generated from the sensor unit 120, and the magnetic field data MD includes the sensing data SD of each of the sensors. For example, the sensor device 100 may generate the magnetic field data MD including the sensing data table SDT of
In operation S130, the sensor device 100 may transmit the magnetic field data MD to the system controller 1100. In some implementations, the magnetic field data MD may be included in on the equipment data DATA. For example, the equipment data DATA includes the magnetic field data MD of the sensor device 100, and the sensor device 100 may transmit the equipment data DATA including the magnetic field data MD to the communication block 1130.
In operation S140, the system controller 1100 may generate the offset magnetic field data. In some implementations, the system controller 1100 may generate the offset magnetic field data based on the reference magnetic field data MD_R and the magnetic field data MD of
The system controller 1100 may generate the offset magnetic field data based on differences between the corresponding data (e.g., a measurement value for each component or a reference value for each component) included in the magnetic field data MD and the reference magnetic field data MD_R. In some implementations, the system controller 1100 may generate the offset sensing data table SDT_O based on differences between corresponding values of the sensing data table SDT and the reference sensing data table SDT_R. For example, referring to
In operation S150, the system controller 1100 may determine whether a magnitude of the offset magnetic field is 0. In some implementations, the system controller 1100 may determine that the magnitude of the offset magnetic field is 0 when the values of all the components of the offset sensing data table SDT_O are 0. When the magnitude of the offset magnetic field is 0, the system controller 1100 may terminate calibration of the magnetic field of the semiconductor manufacture equipment 1200. When the magnitude of the offset magnetic field is not 0, the system controller 1100 may proceed to operation S160.
In operation S160, the system controller 1100 may generate magnetic field calibration data. In some implementations, the system controller 1100 may generate the magnetic field calibration data based on the offset sensing data table SDT_O and a magnetic field calibration algorithm. For example, the system controller 1100 may generate the magnetic field calibration data by applying the offset sensing data table SDT_O to the magnetic field calibration algorithm stored in the memory 1110. The magnetic field calibration data may be data for controlling the magnetic coils 1250. For example, the magnetic field calibration data may be data including values of a plurality of currents required by generating the magnetic field of the magnetic coils 1250 or a pattern of the values of the plurality of currents.
In operation S170, the system controller 1100 may transmit the magnetic field calibration data and the control signal CTRL for calibration to the semiconductor manufacture equipment 1200. For example, the system controller 1100 may transmit the magnetic field calibration data and the control signal CTRL for calibration to the semiconductor manufacture equipment 1200 through the communication block 1130.
In operation S180, the semiconductor manufacture equipment 1200 may perform the magnetic field calibration in response to the control signal CTRL for calibration and the magnetic field calibration data. For example, the semiconductor manufacture equipment 1200 may adjust the plurality of currents flowing inside the magnetic coils 1250 according to the magnetic field calibration data and change the magnetic field generated by the magnetic coils 1250 such that the magnetic field matches the magnetic field calibration data. When the magnetic field calibration is successfully performed, the values of the components of the sensors of the magnetic field data MD measured by the sensor device 100 may be the same as corresponding values of the reference sensing data table SDT_R.
After operation S180, the semiconductor manufacture system 1000 returns back to operation S120 and may measure the magnetic field inside the chamber “C.” For example, when the sensor device 100 is positioned on the ESC 1220, the semiconductor manufacture equipment 1200 may return to operation S123 after operation 180 is terminated and may sequentially perform the above-described operations from operation S123. As another example, when the semiconductor manufacture equipment 1200 continuously generates the magnetic field, the semiconductor manufacture system 1000 may return back to operation S125, and the sensor device 100 may sense the magnetic field generated based on the magnetic field calibration data. Thereafter, the semiconductor manufacture system 1000 may sequentially perform the above-described operations.
The semiconductor manufacture system 1000 may generate a magnetic field for optimal processing based on the operating method illustrated and described through
In operation S210, the system controller 1100 may transmit the control signal CTRL for positioning the sensor device 100 on the ESC 1220 to the semiconductor manufacture equipment 1200. Operation S210 may correspond to operation S110 of
In operation S215, the semiconductor manufacture equipment 1200 may receive the control signal CTRL. In operation S215, the semiconductor manufacture equipment 1200 may operate the same as or similar to operation S115 of
Operation S220 may be an operation of measuring, by the sensor device 100, the magnetic field inside the chamber “C” of the semiconductor manufacture equipment 1200. Operation S220 may correspond to operation S110 of
In operation S221, the semiconductor manufacture equipment 1200 may position the sensor device 100 on the ESC 1220, and in operation S223, the semiconductor manufacture equipment 1200 may generate the magnetic field inside the chamber “C.” In operation S225, the sensor device 100 may measure the magnetic field inside the chamber “C,” and in operation S227, the sensor device 100 may generate the magnetic field data MD based on the measurement.
In operation S230, the sensor device 100 may transmit the generated magnetic field data MD to the system controller 1100. Operation S230 may correspond to operation S130 of
In operation S240, the system controller 1100 may determine whether the sensor device 100 is positioned at a center position of the ESC 1220. The system controller 1100 may determine whether the sensor device 100 is disposed at the center position based on the sensing data table SDT of
In some implementations, the system controller 1100 may determine whether the sensor device 100 is positioned at the center position based on the measurement values of the center sensor BC. For example, referring to
In other implementations, the system controller 1100 may determine whether the sensor device 100 is positioned at the center position based on the measurement values of the arbitrary components of the sensors. For example, the system controller 1100 may determine that the sensor device 100 is not positioned at the center position when at least one of the second component measurement values Bθ of the sensors included in the sensor device 100 is not 0. This is because, when the magnetic field is generated above the center position of the sensor device 100 in the first direction D1 and is radiated in an opposite direction to the first direction D1 and the radial direction DR, the values of the second component (i.e., a component of the magnetic field at the rotational angle DC) measured by the sensors are 0.
The above-described implementations are only examples, and the scope of the present disclosure is not limited thereto. The standards for reference components and measurement values of the components among the measurement value of the magnetic components may be different from each other according to the positions of the magnetic coils 1250, coordinate components (e.g., the Cartesian coordinate system or the spherical coordinate system) of a coordinate system having orthogonal components that measure the magnetic field, the number of sensors that are standards for determining the center position, and the like. In other implementations, the reference magnetic field data MD_R includes reference magnetic field data MD_R including reference values for the components of the sensors when the sensor device 100 is located at the center position, and whether the sensor device 100 is positioned at the center position may be determined based on comparison with the magnetic field data MD.
In operation S250, the system controller 1100 may determine whether to proceed to a next operation based on the determination result of operation S240. When it is determined in operation S240 that the sensor device 100 is positioned as the center position, the system controller 1100 may terminate a wafer center position calibration operation of the semiconductor manufacture system 1000. When it is determined in operation S240 that the sensor device 100 is not positioned at the center position, the system controller 1100 may allow the semiconductor manufacture system 1000 to proceed to operation S260.
In operation S260, the system controller 1100 may generate center position calibration data based on the sensing data table SDT. The center position calibration data may be data for adjusting an operation of the transfer module 1230. In some implementations, the system controller 1100 may generate the center position calibration data based on the data of the sensing data table SDT and a center position calibration algorithm.
For example, when the system controller 1100 determines the center position based on the measurement values of the magnetic field components of the center sensor BC of the sensing data table SDT, the system controller 1100 may generate the center position calibration data based on the first component measurement value Br or the second component measurement value B6 and the algorithm. As another example, when the system controller 1100 determines the center position based on the second component measurement values Bθ of the sensors of the sensing data table SDT, the system controller 1100 may generate the center position calibration data based on the second component measurement values Bθ of the sensors and the algorithm. Likewise, when the system controller 1100 determines the center position in a manner other than the above-described example manners, the system controller 1100 may generate the center position calibration algorithm based on an algorithm and measurement values corresponding to the corresponding manner.
In operation S270, the system controller 1100 may transmit the center position calibration data and the control signal CTRL that indicates the center position calibration to the semiconductor manufacture equipment 1200. Like operation S170 of
In operation S280, the semiconductor manufacture equipment 1200 may perform the center position calibration in response to the center position calibration data and the control signal CTRL for the center position calibration. For example, the semiconductor manufacture equipment 1200 may control or adjust the operation of the transfer module 1230 according to the center position calibration data and calibrate the center position of the sensor device 100 (or the wafer) based thereon. For example, when the center position calibration is successfully performed, the first component measurement value Br and the second component measurement value Bθ of the center sensor BC, which is measured by the sensor device 100, are 0 or the second component measurement values Bθ of the sensors may all be 0.
After operation S280, the semiconductor manufacture system 1000 returns back to operation S220 and may measure the magnetic field inside the chamber “C.” In some implementations, the semiconductor manufacture equipment 1200 may perform operation S280 and then return to operation S220 to measure the magnetic field. For example, when the sensor device 100 is positioned on the ESC 1220, the semiconductor manufacture equipment 1200 may return to operation S223 after operation 280 is terminated and may sequentially perform the above-described operations from operation S223. As another example, when the semiconductor manufacture equipment 1200 continuously generates the magnetic field, the semiconductor manufacture system 1000 may return back to operation S225, and the sensor device 100 may sense the magnetic field generated based on the magnetic field calibration data. Thereafter, the semiconductor manufacture system 1000 may sequentially perform the above-described operations.
The wafer may be easily disposed at the center position of the ESC 1220 by the transfer module 1230 based on the wafer center position calibration operation illustrated and described through
The equipment controller 2100 may control the overall operation of the semiconductor manufacture equipment 2000. In some implementations, the equipment controller 2100 may control the manufacture device 2200 based on the control signal CTRL and receive the magnetic field data MD from the sensor device 2300. The equipment controller 2100 may operate the same as or similar to the system controller 1100 described through
The manufacture device 2200 may manufacture the semiconductor device. In some implementations, the manufacture device 2200 may manufacture the semiconductor device in response to the control signal CTRL of the equipment controller 2100. The manufacture device 2200 may operate the same as or similar to the semiconductor manufacture equipment 1200 described through
The sensor device 2300 may measure the magnetic field inside the chamber included in the manufacture device 2200. In some implementations, the sensor device 2300 may transmit the measured magnetic field data MD to the equipment controller 2100. The sensor device 2300 may correspond to the sensor device 100 described through
The semiconductor manufacture equipment 2000 of
According to some implementations of the present disclosure, a sensor device that measures a magnetic field inside semiconductor manufacture equipment and a system that may adjust the magnetic field inside semiconductor manufacture equipment or adjust a position in which a wafer or the like is disposed, based on the operation of the sensor device are provided.
While this disclosure contains many specific implementation details, these should not be construed as limitations on the scope of what may be claimed. Certain features that are described in this disclosure in the context of separate implementations can also be implemented in combination in a single implementation. Conversely, various features that are described in the context of a single implementation can also be implemented in multiple implementations separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations, one or more features from a combination can in some cases be excised from the combination, and the combination may be directed to a subcombination or variation of a subcombination.
The above descriptions are specific implementations for implementing the present disclosure. The present disclosure may also include implementations that may be simply changed or easily changed in design as well as the above-described implementations. Further, the present disclosure may include technologies that may be easily modified and implemented using some implementations. Thus, the scope of the present disclosure should not be limited to the above-described implementations and should be determined by equivalents to the appended claims of the present disclosure as well as the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2023-0176879 | Dec 2023 | KR | national |
10-2024-0004986 | Jan 2024 | KR | national |