This invention relates to stacked die packages.
A plurality of integrated circuits is typically fabricated relative to a single substrate or wafer. The circuits are thereafter cut into individual pieces commonly referred to as die or chips. Such are physically mounted and electrically connected with other substrates. In many instances, the chips are encapsulated into and by an insulative and protective material. Also, such packages might include multiple chips stacked atop one another. A continuing goal in integrated circuitry fabrication and packaging is to minimize the volume occupied by the circuit including the stack height of packages containing multiple chips.
While the invention was motivated in addressing the above identified issues, it is in no way so limited. The invention is only limited by the accompanying claims as literally worded, without interpretative or other limiting reference to the specification, and in accordance with the doctrine of equivalents.
The invention includes stacked die packages. In one implementation, a stacked die package includes a base substrate and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. A second of the at least two pairs of flip chip stacks is adhesively bonded to the first pair of flip chip stacks by an insulative adhesive. Electrically conductive interconnects electrically connect the interposer substrates of at least the first and second stacks with the base substrate.
In one implementation, a stacked die package includes a base substrate having an upper surface and a lower surface and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. The die up flip chip of the first pair has a bottom surface that is adhesively bonded to the upper surface of the base substrate by at least one of a) a homogenous adhesive composition contacting the die up flip chip bottom surface of the first pair and contacting the base substrate upper surface, and b) a tape comprising an insulative substrate having an upper adhesive contacting the die up flip chip bottom surface of the first pair and a lower adhesive contacting the base substrate upper surface. A second of the at least two pairs of flip chip stacks id adhesively bonded to the first pair of flip chip stacks. Electrically conductive interconnects electrically connect the interposer substrates of at least the first and second stacks with the base substrate.
In one implementation, a stacked die package includes a base substrate and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. A second of the at least two pairs of flip chip stacks is adhesively bonded to the first pair of flip chip stacks. The die up flip chip of the second pair has a bottom surface. The die down flip chip of the first pair has an upper surface. The die up flip chip bottom surface of the second pair is adhesively bonded to the die up flip chip upper surface of the first pair. Electrically conductive interconnects electrically connect the interposer substrates of at least the first and second stacks with the base substrate.
In one implementation, a stacked die package includes a base substrate and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. A second of the at least two pairs of flip chip stacks is adhesively bonded to the first pair of flip chip stacks. Electrically conductive interconnects electrically connect the interposer substrates of at least the first and second stacks with the base substrate. At least one of the interposer substrates of the first and second stacks has an upper surface conductive contact which is electrically connected to the base substrate by a wire.
In one implementation, a stacked die package includes a base substrate and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. A second of the at least two pairs of flip chip stacks is adhesively bonded to the first pair of flip chip stacks. A first electrically conductive interconnect extends directly from and electrically interconnects the interposer of the first stack directly to the base substrate. A second electrically conductive interconnect extends directly from and electrically interconnects the interposer substrate of the second stack directly to the base substrate.
In one implementation, a stacked die package includes a base substrate and at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation and an interposer substrate to which the die up and die down flip chips electrically connect. A first of the at least two pairs of flip chip stacks is adhesively bonded to the base substrate. A second of the at least two pairs of flip chip stacks is adhesively bonded to the first pair of flip chip stacks. Electrically conductive interconnects electrically connect the interposer substrates of at least the first and second stacks with the base substrate. An electrically insulative encapsulant is received over the second stack, between the interposer substrates of the first and second stacks, and between the interposer substrate of the first stack and the base substrate.
Other aspects and implementations are contemplated.
Preferred embodiments of the invention are described below with reference to the following accompanying drawings.
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article 1, Section 8).
Preferred implementations of stacked die packages in accordance with the invention are described with reference to
Stacked die packages in accordance with the invention comprise at least two pairs of flip chip stacks. Each pair comprises a flip chip in die up orientation, a flip chip in die down orientation, and an interposer substrate to which the die up and die down flip chips electrically connect.
Die up flip chip 26 is depicted as having been bumped or other provided with conductors 42 which electrically connect with bond or contact pads (not shown) on die up flip chip upper surface 32 and electrically connect with bond or contact pads (not shown) on interposer substrate bottom surface 40. Die down flip chip 28 has also been bumped or otherwise provided with conductors 44 which electrically connect with bond or contact pads (not shown) formed on die down bottom surface 34 and electrically connect with bond or contact pads (not shown) on interposer substrate upper surface 38. More conductors 42 and 44, and associated contact or bond pads, would typically be provided with respect to die up flip chip 26, die down flip chip 28 and interposer substrate 30, with only two each being shown by way of example only.
Interposer substrate 30 would typically comprise a dielectric/insulative material having conductive paths/traces or lines (not shown) formed thereon or therethrough, as is conventional or yet-to-be developed, for redistributing desired conductive interconnects to locations on upper surface 38 and/or lower surface 40 of interposer substrate 30. Exemplary materials include insulative printed circuit board materials. Interposer substrate 30 might alternately, by way of example only, comprise z-axis conductive material, and otherwise be x-axis and y-axis insulative. Exemplary and preferred electrically insulative material 46 is received intermediate die down flip chip 28 and interposer substrate upper surface 38, and between die up flip chip 26 and interposer substrate bottom surface 40.
Second flip chip stack 24 is depicted in the exemplary preferred embodiment as comprising an analogous construction. Specifically, second flip chip pair 24 includes a flip chip 50 in die up orientation, a flip chip 52 in die down orientation, and an interposer substrate 54 to which die up flip chip 50 and die down flip chip 52 electrically connect. Die up flip chip 50 of second pair 24 has a bottom surface 55 and an upper surface 56. Die down flip chip 52 of second pair 24 comprises a bottom surface 58 and an upper surface 60. Interposer substrate 54 is depicted as comprising an upper surface 62 and a lower surface 64.
Die up flip chip 50 is depicted as having been bumped or other provided with conductors 66 which electrically connect with bond or contact pads (not shown) on die up flip chip upper surface 56 and electrically connect with bond or contact pads (not shown) on interposer substrate bottom surface 64. Die down flip chip 52 has also been bumped or otherwise provided with conductors 68 which electrically connect with bond or contact pads (not shown) formed on die down bottom surface 58 and electrically connect with bond or contact pads (not shown) on interposer substrate upper surface 62. More conductors 66 and 68, and associated contact or bond pads, would typically be provided with respect to die up flip chip 50, die down flip chip 52 and interposer substrate 54, with only two each being shown by way of example only.
First flip chip stack pair 22 is adhesively bonded to base substrate 12. In one preferred implementation, a layer of adhesive 72 is received between first flip chip stack pair 22 and base substrate 16. Further in the depicted preferred embodiment, bottom surface 31 of die up flip chip 26 of first pair 22 is adhesively bonded by adhesive 72 to upper surface 14 of base substrate 12. In one preferred implementation, adhesive 72 is electrically insulative. Alternately, such might be semiconductive and/or conductive (less preferred), for example where base substrate 12 comprises an insulative material and no conductive traces or contacts are received on upper surface 14 of base substrate 12 over which first pair 22 overlies.
In one preferred implementation, bottom surface 31 of die up flip chip 26 of first pair 22 is adhesively bonded to upper surface 14 of base substrate 12 by at least one of a) a homogeneous adhesive composition contacting die up flip chip bottom surface 31 of first pair 22 and contacting base substrate upper surface 14, and b) a tape comprising an insulative substrate having an upper adhesive contacting the die up flip chip bottom surface of the first pair, and a lower adhesive contacting the base substrate surface.
By way of example only,
Referring to
By way of example only,
Electrically conductive interconnects electrically connect the interposer substrates of first pair of flip chip stack 22 and second pair of flip chip stack 24 with base substrate 12. An electrically conductive interconnect, electrically connecting the interposer substrate of the second stack with the base substrate might occur first to the interposer substrate of the first stack, and therefrom to the base substrate. Alternately and more preferred, an electrically conductive interconnect connecting the interposer substrate of the second pair might extend directly from and electrically interconnect the interposer substrate of the second stack to the base substrate. In the context of this document, such a “direct” interconnect means without there being any intervening through-substrate connection.
In one implementation, at least one of the electrically conductive interconnects comprises a wire. In one implementation at least one of the interposer substrates of the first and second stacks has an upper surface conductive contact which is electrically connected to the base substrate by a wire. For example and by way of example only,
Further, by way of example only, stacked die package 10 of
Referring to
A typical preferred method of manufacture in accordance with the depicted preferred implementations would be to initially adhere first flip chip stack pair 22 to base substrate 14, and subsequently conduct desired wire bond interconnects from interposer substrate 30 to base substrate 12. Thereafter, second flip chip stack pair 24 could be adhesively bonded to first flip chip stack pair 22, and subsequent wire bonding conducted from interposer substrate 30 to base substrate 12.
In compliance with the statute, the invention has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed comprise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the doctrine of equivalents.