Substrate processing apparatus and substrate processing method

Information

  • Patent Grant
  • 8056257
  • Patent Number
    8,056,257
  • Date Filed
    Tuesday, November 13, 2007
    17 years ago
  • Date Issued
    Tuesday, November 15, 2011
    13 years ago
Abstract
A substrate processing apparatus includes a chamber, and a cleaning-liquid supply unit that supplies a cleaning liquid containing hydrofluoro ether onto a substrate to be processed placed in the chamber. In the chamber, there is further disposed a gas supply unit that supplies into the chamber a gas for preventing moisture from being adhered to a substrate to be processed, when a cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed.
Description
FIELD OF THE INVENTION

The present invention relates to a substrate processing apparatus and a substrate processing method for processing a surface of a substrate to be processed such as a semiconductor wafer.


BACKGROUND ART

In manufacturing steps of a semiconductor device, there is a possibility that particles adhere to a surface of a semiconductor wafer (hereinafter also referred to simply as “wafer”), during a film-deposition process and an etching process for the wafer, for example. Thus, it is necessary to clean the surface of the wafer.


As a wafer cleaning apparatus for cleaning a wafer, there has been known an apparatus that cleans a wafer, by supplying a cleaning liquid of a deionized water or a chemical liquid onto a surface of the wafer which is being rotated by a spin chuck, then rinsing the wafer, and finally rotating the wafer at a high speed to dry the same.


There is a case in which a cleaning liquid containing hydrofluoro ether (hereinafter also referred to simply as “HFE”) is used as a cleaning liquid to be supplied to the wafer (see, IP2005-5469A, IP2006-41065A, and JP2002-124504A). As compared with a conventional cleaning liquid of, e.g., a deionized water, a surface tension and a viscosity of the cleaning liquid containing HFE are significantly lowered. Thus, the cleaning liquid containing HFE is capable of easily entering small recesses in a surface of a wafer, so that a slight amount of particles resting in the small recesses can be favorably removed. Further, a specific gravity of HFE is about 1.5, which is greater than a specific gravity of water. Thus, when HFE is supplied onto a surface of a wafer, the HFE collides with the wafer with a greater kinetic energy. As a result, a processing efficiency of the wafer can be enhanced. Furthermore, since HFE does not have a flash point, there is no possibility that HFE catches fire during a process of the wafer.


DISCLOSURE OF THE INVENTION

However, since HFE is a highly volatile liquid, when a cleaning liquid containing HFE is supplied to a wafer, a heat of the wafer is taken away by evaporation of the HFE, and thus a temperature of the wafer is rapidly lowered. When the temperature of the wafer is rapidly lowered, the water vapor in an atmosphere surrounding the wafer is cooled to become water droplets, and these water droplets may adhere to a surface of the wafer. The water droplets adhering to the surface of the wafer during a cleaning process of the wafer invites problems such as formation of a watermark on the surface of the wafer and corrosion of a copper wiring exposed to the surface of the wafer.


The present invention has been made in view of these circumstances. The object of the present invention is to provide a substrate processing apparatus and a substrate processing method capable of preventing, when a substrate to be processed such as a semiconductor wafer is cleaned by a cleaning liquid containing hydrofluoro ether, formation of a watermark on a surface of the substrate to be processed and corrosion of a copper wiring exposed to the surface of the wafer.


The present invention is a substrate processing apparatus comprising: a chamber; a substrate holding mechanism disposed in the chamber, for holding a substrate to be processed; a cleaning-liquid supply unit that supplies a cleaning liquid containing hydrofluoro ether onto a substrate to be processed held by the substrate holding mechanism; and a gas supply unit that supplies a gas into the chamber, the gas being configured to prevent moisture from being adhered to a substrate to be processed when a cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed.


In addition, the present invention is a substrate processing method comprising the steps of: filling a chamber with a gas, the gas being configured to prevent moisture from being adhered to a substrate to be processed when a cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed; and supplying a cleaning liquid containing hydrofluoro ether onto a substrate to be processed placed in the chamber that is filled with the gas.


Since hydrofluoro ether is highly volatile, when the cleaning liquid containing hydrofluoro ether is supplied to the substrate to be processed, a heat of the substrate to be processed is taken away by evaporation of the cleaning liquid so that a temperature of the substrate to be processed is lowered. However, according to the above-described substrate processing apparatus and the substrate processing method, the chamber is filled with the gas which is configured to prevent moisture from being adhered to the substrate to be processed when the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed. Thus, even when the temperature of the substrate to be processed is lowered, there is no possibility that moisture is adhered to the substrate to be processed. Therefore, when the substrate to be processed is cleaned by the cleaning liquid containing hydrofluoro ether, it is possible to prevent formation of a watermark on a surface of the substrate to be processed and corrosion of a copper wiring exposed to the surface of the wafer.


In the above-described substrate processing apparatus, it is preferable that the substrate processing apparatus further comprises a control unit that controls the cleaning-liquid supply unit and the gas supply unit such that the gas is previously supplied from the gas supply unit into the chamber to fill the chamber with the gas, when the cleaning liquid containing hydrofluoro ether is supplied from the cleaning-liquid supply unit onto the substrate to be processed held by the substrate holding mechanism. In this case, when the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed, the above specific gas can be reliably filled in the chamber.


In the above-described substrate processing apparatus and the substrate processing method, it is preferable that the gas is a nitrogen gas or an air having a humidity lower than a humidity of an atmospheric air outside the chamber. In this case, even when a temperature of the substrate to be processed is lowered by supplying the cleaning liquid containing hydrofluoro ether onto the substrate to be processed, an amount of moisture to be adhered to the substrate to be processed can be decreased because of the lower humidity of the nitrogen gas or the air in the chamber than a humidity of the atmospheric air.


In the above-described substrate processing apparatus and the substrate processing method, it is preferable that the gas is a nitrogen gas or an air having a temperature lower than a temperature of an atmospheric air outside the chamber. In this case, since the temperature in the camber is previously lowered, when the cleaning liquid containing hydrofluoro ether is supplied to the substrate to be processed, a temperature of the substrate to be processed is difficult to be lowered, so that moisture in the gas in the chamber is prevented from being adhered to the substrate to be processed.


In the above-described substrate processing apparatus and the substrate processing method, it is preferable that the gas is formed of a vapor of hydrofluoro ether. In this case, since an atmosphere in the chamber is a vapor of hydrofluoro ether, when the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed, the cleaning liquid containing hydrofluoro ether that has been supplied onto the substrate to be processed is difficult to be evaporated, so that a heat of the substrate to be processed becomes difficult to be taken away therefrom. Therefore, a temperature of the substrate to be processed is difficult to be lowered, so that an amount of moisture to be adhered to the substrate to be processed can be significantly suppressed.


In the above-described substrate processing apparatus, it is preferable that the substrate processing apparatus further comprises a cleaning-liquid cooling mechanism that cools the cleaning liquid containing hydrofluoro ether to be supplied from the cleaning-liquid supply unit onto a substrate to be processed. Alternatively, in the above-described substrate processing method, it is preferable that a temperature of the cleaning liquid containing hydrofluoro ether to be supplied onto a substrate to be processed is lower than a temperature of an atmospheric air outside the chamber.


When a cleaning liquid containing hydrofluoro ether of a normal temperature is supplied onto the substrate to be processed, the cleaning liquid of a normal temperature that has been supplied to the substrate to be processed is rapidly evaporated. On the other hand, when a cleaning liquid containing hydrofluoro ether of a lower temperature is supplied onto the substrate to be processed, since the cleaning liquid of a lower temperature that has been supplied to the substrate to be processed does not evaporate but remains thereon, a liquid film of the cleaning liquid is formed on the substrate to be processed. Namely, the cleaning liquid rests on the substrate to be processed for a longer period of time. In addition, after the cleaning liquid is supplied onto the substrate to be processed, even when particles, which have been removed from the substrate to be processed, rebound from an inner wall or the like of a cup in the chamber and adhere again to a surface of the substrate to be processed, the particles can be washed away together with the liquid film of the cleaning liquid when the liquid film of the cleaning liquid is washed away by rotating the substrate to be processed. In addition, due to the formation of the liquid film of the cleaning liquid on the substrate to be processed, the surface of the substrate to be processed can be uniformly dried. That is to say, when the cleaning liquid containing hydrofluoro ether of a lower temperature is supplied onto a substrate to be processed, a processing efficiency of the substrate to be processed can be further improved.


In the above-described substrate processing apparatus, it is preferable that the substrate processing apparatus further comprises a temperature-adjusting unit that returns a temperature of the substrate to be processed to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber under a humidity lower than that of the atmospheric air, when the cleaning liquid containing hydrofluoro ether is supplied from the cleaning-liquid supply unit onto the substrate to be processed to lower the temperature of the substrate to be processed. Alternatively, in the above-described substrate processing method, it is preferable that the substrate processing method further comprises a step of returning a temperature of the substrate to be processed, the temperature having been lowered by supplying the cleaning liquid containing hydrofluoro ether onto the substrate to be processed, to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber under a humidity lower than a humidity of the atmospheric air. In this manner, when the lowered temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of an atmospheric air, it can be prevented that water droplets adhere to the substrate to be processed resulting in dew formation, because of the lower humidity of the substrate to be processed than that of the atmospheric air.


In the above-described substrate processing apparatus, it is further preferable that the temperature-adjusting unit is formed of a gas heating mechanism that heats a gas supplied from the gas supply unit into the chamber, and a temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber, by sending a gas heated by the gas heating mechanism from the gas supply unit into the chamber, after the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed from the cleaning-liquid supply unit.


Alternatively, it is further preferable that the temperature-adjusting unit is formed of a substrate heating mechanism disposed on the substrate holding mechanism, and a temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber, by heating the substrate to be processed by the substrate heating mechanism, after the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed from the cleaning-liquid supply unit.


Alternatively, there may disposed a substrate-temperature adjusting chamber disposed outside the chamber, the substrate-temperature adjusting chamber being filled with a gas having a humidity lower than a humidity of an atmospheric air outside the chamber and a temperature that is substantially the same as a temperature of the atmospheric air. In addition, it is preferable that there is disposed a substrate transfer mechanism that transfers a substrate to be processed from the chamber to the substrate-temperature adjusting chamber, and that, after the cleaning liquid containing hydrofluoro ether is supplied onto a substrate to be processed from the cleaning-liquid supply unit, a temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of the atmospheric air outside the chamber, by transferring the substrate to be processed by the substrate transfer mechanism from the chamber to the substrate-temperature adjusting chamber.


In the above-described substrate processing apparatus, it is preferable that the substrate processing apparatus further comprises an ultrasonic-wave imparting mechanism that imparts ultrasonic vibrations to the cleaning liquid containing hydrofluoro ether to be supplied from the cleaning-liquid supply unit onto a surface of the substrate to be processed. Since ultrasonic vibrations are imparted to the cleaning liquid containing hydrofluoro ether, an ultrasonic vibration energy can be additionally given to the cleaning liquid, so that particles resting in minute recesses in the substrate to be processed can be more favorably removed.


In the above-described substrate processing apparatus, it is preferable that the substrate processing apparatus further comprises: a further gas supply unit for generating liquid droplets that supplies a gas for generating liquid droplets; and a binary fluid nozzle in which the cleaning liquid containing hydrofluoro ether, which is supplied from the cleaning-liquid supply unit, and a gas for generating liquid droplets, which is supplied from the further gas supply unit for generating liquid droplets, are mixed with each other to generate liquid droplets containing hydrofluoro ether, the binary fluid nozzle spraying the liquid droplets onto a substrate to be processed held by the substrate holding mechanism. By using the binary fluid nozzle, fine liquid droplets of hydrofluoro ether can be sprayed onto the substrate to be processed. Thus, particles adhering to a surface of the substrate to be processed can be physically removed by the dynamic energy of the droplets, whereby a cleaning ability for the substrate to be processed can be enhanced.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a schematic structural view showing a structure of a substrate processing apparatus in one embodiment of the present invention;



FIG. 2 is a sectional view showing a detailed structure of a binary fluid nozzle of the substrate processing apparatus shown in FIG. 1;



FIG. 3 is a top view showing the substrate processing apparatus shown in FIG. 1 when viewed from above;



FIG. 4 is a schematic structural view showing another structure of the substrate processing apparatus of the present invention;



FIG. 5 is a schematic structural view showing still another structure of the substrate processing apparatus of the present invention;



FIG. 6 is a schematic structural view showing still another structure of the substrate processing apparatus of the present invention;



FIG. 7 is a schematic structural view showing still another structure of the substrate processing apparatus of the present invention;



FIG. 8 is a schematic structural view showing still another structure of the substrate processing apparatus of the present invention; and



FIG. 9 is a sectional view showing a detailed structure of another nozzle disposed in the substrate processing apparatus of the present invention.





DETAILED DESCRIPTION OF THE INVENTION

An embodiment of the present invention will be described below with reference to the drawings. FIGS. 1 to 3 show a substrate processing apparatus in one embodiment of the present invention.



FIG. 1 is a schematic structural view showing a structure of a substrate processing apparatus in one embodiment of the present invention. FIG. 2 is a sectional view showing a detailed structure of a binary fluid nozzle of the substrate processing apparatus shown in FIG. 1. FIG. 3 is a top view showing the substrate processing apparatus shown in FIG. 1 when viewed from above.


At first, a schematic structure of a substrate processing apparatus 1 in this embodiment is described with reference to FIG. 1. An overall structure of the substrate processing apparatus 1 shown in FIG. 3 is described hereafter. The substrate processing apparatus 1 is an apparatus for cleaning a surface of a substrate to be processed such as a semiconductor wafer (hereinafter also referred to simply as “wafer”) W.


The substrate processing apparatus 1 includes a chamber 10, and a spin chuck 12 disposed in the chamber 10 for holding a wafer W. In the substrate processing apparatus 1, there is installed a cleaning-liquid supply unit that supplies a cleaning liquid containing hydrofluoro ether (hereinafter also referred to simply as “HFE”) onto a wafer W held by the spin chuck 12. There is also installed a gas supply unit that supplies into the chamber 10 a gas which is configured to prevent moisture from being adhered to a wafer W when a cleaning liquid containing HFE is supplied onto the wafer W. In addition, the substrate processing apparatus 1 includes a control unit 80 that controls the cleaning-liquid supply unit and the gas supply unit. Further, disposed in the substrate processing apparatus 1 is a temperature adjusting unit that returns a temperature of a wafer W to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber 10 under a humidity lower than that of the atmospheric air, when a cleaning liquid containing HFE is supplied from the cleaning-liquid supply unit onto the wafer W to lower the temperature of the same.


Next, details of the respective constituent elements of the substrate processing apparatus 1 shown in FIG. 1 are described below.


The spin chuck 12 is adapted to substantially horizontally hold a wafer W and rotating the same. Specifically, the spin chuck 12 includes a vertically extended rotational shaft, and a discoid spin base attached to an upper end of the rotational shaft. When a wafer W is held by the spin chuck 12, the wafer W is placed on an upper surface of the spin base. The rotational shaft is provided with a spin-chuck driving mechanism (not shown) which is capable of rotating the rotational shaft about a rotational axis of the spin-chuck driving mechanism. Thus, a wafer W held by the spin chuck 12 can be rotated in a horizontal plane. The spin chuck 12 is also capable of vertically reciprocating by a spin-chuck elevating mechanism (not shown). Thus, when a wafer W is loaded and held by the spin chuck 12, and a wafer W placed on the spin chuck 12 is unloaded, an upper end of the spin chuck 12 can be moved to a position higher than an upper end of an outer cylinder 16 (described below). On the other hand, when a cleaning liquid containing HFE is supplied onto a wafer W held by the spin chuck 12 from a binary fluid nozzle 20 (described below), a sidewall of the outer cylinder 16 can be moved at a position lateral to the wafer W held by the spin chuck 12. The spin-chuck driving mechanism and the spin-chuck elevating mechanism are respectively controlled by the control unit 80.


Disposed in the chamber 10 are the substantially cylindrical outer cylinder 16 and an inner cylinder 18 arranged inside the outer cylinder 16, such that the side of the spin chuck 12 is surrounded. Central axes of the outer cylinder 16 and the inner cylinder 18 are substantially corresponding to a central axis of the rotational shaft of the spin chuck 12. Lower ends of the respective outer cylinder 16 and the inner cylinder 18 are equipped with bottom plates, while upper ends thereof are opened. As shown in FIG. 1, an upper end of the outer cylinder 16 is higher than an upper end of the inner cylinder 18.


One end of a cleaning-liquid discharging pipe 50 is connected to the bottom plate of the outer cylinder 16 at a position between the outer cylinder 16 and the inner cylinder 18. The other end of the cleaning-liquid discharging pipe 50 is connected to a cleaning-liquid discharging unit 52. A cleaning liquid, which has been used for cleaning a wafer W and sent to the bottom plate of the outer cylinder 16, is configured to flow into the cleaning-liquid discharging unit 52 through the cleaning-liquid discharging pipe 50. The cleaning liquid containing HFE that has been sent to the cleaning-liquid discharging unit 52 is collected to be reused, or sent outside the substrate processing apparatus 1 to be discarded.


The binary fluid nozzle 20 facing downward is disposed in the chamber 10 at a position above a wafer W which is held by the spin chuck 12. The binary fluid nozzle 20 is connected to a rotational shaft 24 via an arm 22. A cleaning-liquid flow path (see, the dotted line shown in FIG. 1) communicating with an inside space of the binary fluid nozzle 20 is formed in the arm 22. The rotational shaft 24 is provided with an arm driving mechanism (not shown) for rotating the rotational shaft 24 in both clockwise and counterclockwise directions. When the arm driving mechanism horizontally swings the arm 22 about the rotational shaft 24, the binary fluid nozzle 20 can be moved in a reciprocating manner along a horizontal plane within a range between a position above a center of a wafer W (see, FIG. 1) and a position outside a periphery of the wafer W. The arm driving mechanism is also capable of vertically moving the rotational shaft 24 in a reciprocating manner. Thus, a distance between a distal end of the binary fluid nozzle 20 and a wafer W held by the spin chuck 12 can be adjusted within a range between, e.g., 5 mm and 50 mm.


A binary fluid nozzle is generally a nozzle for spraying fine droplets which are generated by mixing a gas and a liquid. In this embodiment, supplied to the binary fluid nozzle 20 are a cleaning liquid containing HFE through the cleaning-liquid flow path arranged inside the arm 22, and a nitrogen gas from a nitrogen-gas supply pipe 28 (described below). Details of a structure of the binary fluid nozzle 20 are described with reference to FIG. 2. As shown in FIG. 2, the binary fluid nozzle 20 includes a substantially columnar nozzle body 20a made of, e.g., a fluorine resin. Inside the nozzle body 20a, there are disposed a cleaning-liquid flow path 20b communicating with the cleaning-liquid flow path inside the arm 22, and a nitrogen-gas flow path 20c communicating with the nitrogen-gas supply pipe 28. The cleaning-liquid flow path 20b and the nitrogen-gas supply path 20c are merged at a three-way merging point 20d inside the nozzle body 20a. An inside flow path is further extended from the merging point 20d to a discharge port 20e of the binary fluid nozzle 20.


At the merging point 20d of the nozzle body 20a in the binary fluid nozzle 20, a cleaning liquid containing HFE, which has been sent from the cleaning-liquid flow path inside the arm 22 to the cleaning-liquid flow path 20b, and a nitrogen gas, which has been sent from the nitrogen-gas supply pipe 28 to the nitrogen-gas flow path 20c, collide with each other to be mixed together, so that droplets containing HFE are generated at the merging point 20d. Then, the droplets containing HFE are sprayed onto a wafer W through the discharge port 20e.


As shown in FIG. 1, a cleaning-liquid supply pipe 26 is connected to the arm 22. A cleaning liquid containing HFE that has been supplied from the cleaning-liquid supply pipe 26 is sent to the cleaning-liquid flow path inside the arm 22. A cleaning liquid tank 30, in which a cleaning liquid containing HFE is stored, is disposed on an upstream end of the cleaning-liquid supply pipe 26. A cleaning liquid containing HFE is sent from the cleaning liquid tank 30 to the cleaning-liquid supply pipe 26 by a pressure feeding unit, not shown. Disposed in the cleaning-liquid supply pipe 26 are a valve 34 whose opening degree can be adjusted, and a filter 38 for removing particles. Opening and closing of the valve 34 is adjusted by the control unit 80. The cleaning liquid tank 30, the cleaning-liquid supply pipe 34, the valve 34, and so on constitute the cleaning-liquid supply unit.


The nitrogen-gas supply pipe 28 is connected to the binary fluid nozzle 20. A nitrogen-gas supply unit 32 is disposed on an upstream end of the nitrogen-gas supply pipe 28. The nitrogen-gas supply unit 32 is capable of supplying a highly pressurized nitrogen gas to the nitrogen-gas supply pipe 28. The nitrogen gas supply pipe 28 is provided with a valve 36 that is controlled by the control unit 80. By changing an opening degree of the valve 36 to change a pressure (flowrate) of a nitrogen gas to be supplied to the binary fluid nozzle 20, a diameter of a droplet of HFE generated in the binary fluid nozzle 20 can be changed. Thus, a process ability for a wafer W processed by the droplets of HFE can be changed. The nitrogen-gas supply unit 32, the nitrogen-gas supply pipe 28, and the valve 36 constitute a gas supply unit for generating liquid droplets that supplies a gas for generating liquid droplets.


A gas supply unit for supplying a specific gas into the chamber 10 is disposed above the cleaning liquid tank 30. To be specific, the gas supply unit is composed of a dry air generator 40 for generating a dry air, a gas supply pipe 47 for supplying a dry air from the dry air generator 40 into the chamber 10, and a blower 46 disposed in the gas supply pipe 47.


The blower 46 is configured to send a dry air generated in the dry air generator 40 into the chamber 10 through the gas supply pipe 47. Since a filter 48 is disposed above the chamber 10, particles included in the dry air, which is sent from the gas supply pipe 47 into the chamber 10, are removed by the filter 48. The blower 46 is controlled by the control unit 80.


As described above, the control unit 80 controls drive of the blower 46, the valves 34 and 36, the spin-chuck driving mechanism (not shown), the spin-chuck elevating mechanism (not shown), and the arm driving mechanism (not shown).


With respect to the substrate processing apparatus 1 whose schematic structure is shown in FIG. 1, a top view showing an overall structure thereof when viewed from above is shown in FIG. 3. The overall structure of the substrate processing apparatus is described with reference to FIG. 3.


As shown in FIG. 3, the substrate processing apparatus 1 includes: a transit unit (TRS; Transit Station) 82 in which a wafer W that has been sent from a cassette (not shown) located outside is temporarily placed; two chambers 10 each of the schematic structure is shown in FIG. 1; and substrate-temperature adjusting chamber 84 arranged near the respective chambers 10. The substrate-temperature adjusting chamber 84 is filled with a gas having a humidity lower than that of an atmospheric air outside the chamber 10 and a temperature that is substantially the same as a temperature of the atmospheric air, namely, a dry air of a normal temperature, for example. Disposed in the substrate-temperature adjusting chamber 84 is a stage (not shown) on which a wafer W is temporarily placed.


Each chamber 10 is equipped with a shutter 10a and a shutter 10b through which a wafer W is loaded and unloaded. When the shutters 10a and 10b are closed, each chamber 10 can be hermetically sealed. Each substrate-temperature adjusting chamber 84 is equipped with a shutter 84a and a shutter 84b. When the shutters 84a and 84b are closed, each substrate-temperature adjusting chamber 84 can be hermetically sealed.


The substrate processing apparatus 1 includes a first wafer transfer mechanism (CRA) 86 that transfers a wafer W which is temporarily placed in the transit unit 82 to the respective chambers 10, and returns a wafer W from the respective chambers 10 or the respective substrate-temperature adjusting chambers 84 to the transit unit 82. In a housing of the substrate processing apparatus 1, the first wafer transfer mechanism 86 is capable of moving in two directions, i.e., in an X direction and a Y direction in FIG. 3, and is capable of rotating in an X-Y plane (in a θ direction in FIG. 3). The first wafer transfer mechanism 86 is provided with a horizontally stretchable arm. When a wafer W is transferred by the first wafer transfer mechanism 86, the shutter 10a or the shutter 84a is temporality opened.


Further, in a space between each chamber 10 and the substrate-temperature adjusting chamber 84 corresponding thereto, there is disposed a second wafer transfer mechanism 88 that transfers a wafer W placed in the chamber 10 to the substrate-temperature adjusting chamber 84. The second wafer transfer mechanism 88 is capable of moving in the two directions, i.e., in the X direction and the Y direction in FIG. 3, and is capable of rotating in the X-Y place (in the θ direction in FIG. 3). The second wafer transfer mechanism 88 is provided with a horizontally stretchable arm. When a wafer W is transferred by the second wafer transfer mechanism 88, the shutter 10b and the shutter 84b are temporarily opened.


Driving of the shutters 10a, 10b, 84a and 84b, the first wafer transfer mechanism 86, and the second wafer transfer mechanism 88 is respectively controlled by the control unit 80.


Next, an operation of the substrate processing apparatus 1 as structured above is described.


At first, there is performed a step in which a dry air is supplied into the chamber 10. Specifically, the blower 46 is controlled to be driven by the control unit 80. Thus, a dry air generated by the dry air generator 40 is supplied by the blower 46 into the chamber 10 through the gas supply pipe 47 and the filter 48.


Then, there is performed a step in which a cleaning liquid containing HFE is supplied onto a wafer W placed in the chamber 10 which is filled with the dry air. Specifically, a wafer W is transferred by the first wafer transfer mechanism 86 from the transit unit 82 to the spin chuck 12 in the chamber 10. Then, the valves 34 and 36 are controlled to be simultaneously opened by the control unit 80. Thus, a cleaning liquid containing HFE and a nitrogen gas is simultaneously supplied to the binary fluid nozzle 20, and liquid droplets containing HFE are sprayed from the binary fluid nozzle 20 onto the wafer W on the spin chuck 12. The wafer W is processed in the above manner.


Since HFE is a highly volatile liquid, when the liquid droplets of HFE are supplied onto the wafer W, a heat of the wafer W is taken away by evaporation of the HFE so as to lower a temperature of the wafer W.


Thereafter, there is performed a step in which, under conditions of a humidity lower than that of an atmospheric air outside the chamber 10, the lowered temperature of the wafer W is returned to a temperature that is substantially the same as a temperature of the atmospheric air. Specifically, the shutter 10b of the chamber 10 and the shutter 84b of the substrate-temperature adjusting chamber 84 are controlled to be opened by the control unit 80, and the wafer W held on the spin chuck 12 in the chamber 10 is conveyed by the second wafer transfer mechanism 88 to the stage (not shown) disposed in the substrate-temperature adjusting chamber 84. As described above, an atmosphere inside the substrate-temperature adjusting chamber 84 is the dry air having a temperature that is substantially the same as a temperature of the outside atmospheric air. Thus, in the substrate-temperature adjusting chamber 84, the temperature of the wafer W is returned to a temperature that is substantially the same as a temperature of the atmospheric air outside the chamber 10. Since the atmosphere inside the substrate-temperature adjusting chamber 84 is the dry air, there is no possibility that water droplets adhere to the wafer W resulting in dew formation.


Finally, the shutter 84a of the substrate-temperature adjusting chamber 84 is controlled to be opened by the control unit 80, and the wafer W in the substrate-temperature adjusting chamber 84 is returned to the transit unit 82 by the first wafer transfer mechanism 86. In this manner, a series of steps in the substrate processing apparatus 1 is completed.


As described above, according to the substrate processing apparatus 1 and the substrate processing method in this embodiment, a dry air is supplied into the chamber 10 at first, and then a cleaning liquid containing HFE is supplied onto a wafer W in the chamber 10 which is filled with the dry air. Since HFE is a highly volatile liquid, when the liquid droplets of HFE are supplied onto the wafer W, a heat of the wafer W is taken away by evaporation of the HFE so as to lower a temperature of the wafer W. However, since the chamber 10 is filled with the dry air, even when the temperature of the wafer W is lowered, there is no possibility that water droplets adhere to the wafer W resulting in dew formation. Therefore, when the wafer W is cleaned by a cleaning liquid containing HFE, formation of a watermark on the surface of the wafer W and corrosion of a copper wiring exposed to the surface of the wafer W can be restrained.


A gas to be supplied into the chamber 10 beforehand is not limited to a dry air, and the gas may be another gas, such as a nitrogen gas or an air, whose humidity is lower than that of an atmospheric air outside the chamber 10. To be specific, in place of the dry air generator 40, there may be installed a low-humid nitrogen gas generator for generating a nitrogen gas having a humidity lower than that of an atmospheric air outside the chamber 10.


In addition, a gas which is filled in the substrate-temperature adjusting chamber 84 is not limited to a dry air, and there may be used another gas, provided that the gas has a humidity lower than that of an atmospheric air outside the chamber 10 and a temperature substantially the same as that of the atmospheric air.


Due to the use of the binary fluid nozzle 20 as described above, fine liquid droplets of HFE can be sprayed onto a wafer W. Thus, particles adhering to a surface of the wafer W can be physically removed by a kinetic energy of the liquid droplets, whereby a cleaning ability for the wafer W can be improved.


The substrate processing apparatus 1 in this embodiment is not limited to the above structure, and can be variously changed. FIG. 4 is a schematic structural view showing another structure of the substrate processing apparatus 1 of this invention.


The substrate processing apparatus 1 shown in FIG. 4 differs from the substrate processing apparatus 1 shown in FIGS. 1 to 3 only in that a cleaning-liquid cooling mechanism 26a is disposed in the cleaning-liquid supply pipe 26. Other structures of the substrate processing apparatus 1 shown in FIG. 4 are substantially the same as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3.


In the following description of an alternative example of the substrate processing apparatus 1 shown in FIG. 4, the same parts as those of the substrate processing apparatus shown in FIGS. 1 to 3 are shown by the same reference numbers, and their detailed description is omitted.


In FIG. 4, the cleaning-liquid cooling mechanism 26a is formed of a dual tube, for example. A cleaning liquid containing HFE sent from the cleaning liquid tank 30 flows through an inner tube of the dual tube, while a cooling water flows through an outer tube of the dual tube in a reverse direction. Owing to the provision of the cleaning-liquid cooling mechanism 26a, a temperature of the cleaning liquid containing HFE to be sent to the binary fluid nozzle 20 can be sufficiently lowered, as compared with a temperature of an atmospheric air outside the chamber 10, to a temperature not more than 5° C., for example. Thus, a temperature of liquid droplets of HFE sprayed from the binary fluid nozzle 20 onto a wafer W becomes not more than, e.g., 5° C. The cleaning-liquid cooling mechanism 26a is controlled by the control unit 80. Specifically, the control unit 80 determines whether to pass a cooling water through the outer tube of the dual tube in the cleaning-liquid cooling mechanism 26a or not.


In the step of supplying a cleaning liquid containing HFE onto a wafer W, when the cleaning-liquid cooling mechanism 26a is turned on by the control unit 80, liquid droplets of HFE whose temperature is sufficiently lower than that of an atmospheric air outside the chamber 10 are sprayed onto the wafer W. When liquid droplets of HFE of a normal temperature are supplied onto the wafer W, the cleaning liquid containing HFE, which has been sprayed onto the wafer W, immediately evaporates. On the other hand, liquid droplets of HFE whose temperature has been lowered by the cleaning-liquid cooling mechanism 26a are supplied onto a wafer W, the cleaning liquid containing HFE sprayed from the binary fluid nozzle 20 onto the wafer W does not evaporate but remains thereon. Thus, a liquid film of the cleaning liquid containing HFE is formed on the wafer W. Thus, the cleaning liquid rests on the wafer W for a longer period of time. After the cleaning liquid is sprayed onto a wafer W, even when particles, which have been removed from the wafer W, rebound from an inner wall of the outer cylinder 16 or the like and adhere again to a surface of the wafer W, the particles can be washed away together with the liquid film of the cleaning liquid when the liquid film of the cleaning liquid is washed away by rotating the wafer W. In addition, due to the formation of the liquid film of the cleaning liquid on the wafer W, the surface of the wafer W can be uniformly dried. That is to say, when the cleaning liquid containing HFE of a lower temperature is supplied onto a wafer W, a processing efficiency of the wafer W can be further improved.


The cleaning-liquid cooling mechanism 26a is not necessarily installed to spray a cooled cleaning liquid from the binary fluid nozzle 20 onto a wafer W. Alternatively, a cooled cleaning liquid containing HFE can be directly sent into the binary fluid nozzle 20 from an independently disposed cooled HFE cleaning-liquid supply unit.


Still another structure of the substrate processing apparatus 1 is described with reference to FIG. 5. FIG. 5 is a schematic structural view showing still another structure of the substrate processing apparatus 1 of the present invention.


To be specific, the substrate processing apparatus shown in FIG. 5 differs from the substrate processing apparatus 1 shown in FIGS. 1 to 3 only in that, in place of the dry air generator 40 for generating a dry air to be supplied into the chamber 10, an air generator 41 is disposed for generating an air that is the same as an atmospheric air, and a gas cooling mechanism 47a is additionally disposed in the gas supply pipe 47. Other structures of the substrate processing apparatus 1 shown in FIG. 5 are substantially the same as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3.


In the following description of an alternative example of the substrate processing apparatus 1 shown in FIG. 5, the same parts as those of the substrate processing apparatus shown in FIGS. 1 to 3 are shown by the same reference numbers, and their detailed description is omitted.


The air generator 41 is capable of generating an air having substantially the same humidity and temperature as those of an atmospheric air outside the chamber 10.


The gas cooling mechanism 47a is formed of, e.g., a heat exchanger, and cools an air that has been generated by the air generator 41 and sent to the gas supply pipe 47 by the blower 46. Due to the provision of the gas cooling mechanism 47a, a temperature of the air to be supplied into the chamber 10 is sufficiently lowered as compared with an atmospheric air outside the chamber 10. Thus, by using the gas cooling mechanism 47a, the chamber 10 can be previously filled with an air of a lower temperature, when the liquid droplets of HFE are sprayed onto a wafer W. The gas cooling mechanism 47 is controlled by the control unit 80.


At a step of supplying an air generated by the air generator 41 into the chamber 10, when the control unit 80 turns on the gas cooling mechanism 47a, the inside of the chamber 10 is filled with an air whose temperature is sufficiently lower than that of an atmospheric air outside the chamber 10. Since the temperature of the chamber 10 is lowered, when droplets of HFE are sprayed onto a wafer W, a temperature of the wafer W is difficult to be lowered. Thus, an amount of moisture adhered to the wafer W, which is caused by liquefaction of water vapor in the air in the chamber 10, can be further decreased. Therefore, formation of a watermark on a surface of the wafer W and corrosion of a copper wiring exposed to the surface of the wafer W can be more reliably prevented.


It is not always necessary to cool an air sent from the air generator 41 by the gas cooling mechanism 47a, when the air of a lower temperature is filled in the chamber 10. Alternatively, the air generator 41 may generate a cooled air beforehand, and the cooled air may be directly sent from the air generator 41 into the chamber 10.


The gas to be previously supplied into the chamber 10 is not limited to a cooled air, and there may be used another gas, such as a nitrogen gas, whose temperature is lower than that of an air outside the chamber 10. Specifically, a nitrogen gas generator may be installed in place of the air generator 41.


In the substrate processing apparatus 1 shown in FIG. 5, the cleaning-liquid cooling mechanism 26a shown in FIG. 4 may be additionally disposed in the cleaning liquid supply pipe 26. In this case, a temperature of liquid droplets of HFE to be sprayed onto a wafer W can be sufficiently lowered as compared with a temperature of an atmospheric air outside the chamber 10, whereby the same effects as those produced by the substrate processing apparatus 1 shown in FIG. 4 can be provided.


In the substrate processing 1 shown in FIG. 4, the gas cooling mechanism 47a shown in FIG. 5 may be disposed in the gas supply pipe 47.


Still another structure of the substrate processing apparatus 1 is described with reference to FIG. 6. FIG. 6 is a schematic structural view showing still another structure of the substrate processing apparatus 1 of the present invention.


To be specific, the substrate processing apparatus 1 shown in FIG. 6 differs from the substrate processing apparatus 1 shown in FIGS. 1 to 3 only in that, in place of the dry air generator 40 for generating a dry air to be supplied into the chamber 10, an HFE vapor generator 42 is disposed for generating a vapor of HFE. Other structures of the substrate processing apparatus 1 shown in FIG. 6 are substantially the same as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3.


In the following description of an alternative example of the substrate processing apparatus 1 shown in FIG. 6, the same parts as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3 are shown by the same reference numbers, and their detailed description is omitted.


According to the substrate processing apparatus 1 shown in FIG. 6, an inside of the chamber 10 is previously filled with a vapor of HFE, when a cleaning liquid containing HFE is supplied onto a wafer W. Since an atmosphere in the chamber 10 is a vapor of HFE, when the cleaning liquid containing HFE is supplied onto the wafer W, the cleaning liquid of HFE that has been supplied onto the wafer W is difficult to be evaporated, so that a heat is difficult to be taken away from the wafer W. Thus, a temperature of the wafer W is difficult to be lowered, as well as an amount of moisture adhered to the wafer W can be remarkably decreased. Thus, when the wafer W is cleaned by the cleaning liquid containing HFE, formation of a watermark on a surface of the wafer W and corrosion of a copper wiring exposed to the surface of the wafer W can be prevented.


In the substrate processing apparatus shown in FIG. 6, the cleaning-liquid cooling mechanism 26a shown in FIG. 4 may be additionally disposed in the cleaning liquid supply pipe 26. In this case, a temperature of liquid droplets of HFE to be sprayed onto a wafer W can be sufficiently lowered as compared with a temperature of an atmospheric air outside the chamber 10, whereby the same effects as those produced by the substrate processing apparatus 1 shown in FIG. 4 can be provided.


Still another structure of the substrate processing apparatus 1 is described with reference to FIG. 7. FIG. 7 is a schematic structural view showing still another structure of the substrate processing apparatus 1 of the present invention.


To be specific, the substrate processing apparatus shown in FIG. 7 differs from the substrate processing apparatus 1 shown in FIGS. 1 to 3 only in that a gas heating mechanism 47b is additionally disposed in the gas supply pipe 47. Other structures of the substrate processing apparatus 1 shown in FIG. 7 are substantially the same as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3.


In the following description of an alternative example of the substrate processing apparatus 1 shown in FIG. 7, the same parts as those of the substrate processing apparatus shown in FIGS. 1 to 3 are shown by the same reference numbers, and their detailed description is omitted.


The gas heating mechanism 47b is formed of, e.g., a heat exchanger, and heats a dry air which has been generated by the dry air generator 40 and transferred to the gas supply pipe 47 by the blower 46. Due to the provision of the gas heating mechanism 47b, a dry air whose temperature is higher than that of an atmospheric air outside the chamber 10 can be selectively supplied into the chamber 10. The gas heating mechanism 47b is controlled by the control unit 80. The gas heating mechanism 47b is used only at a step in which a temperature of a wafer W, which has been lowered when a cleaning liquid containing HFE is sprayed onto the wafer W, is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber 10.


According to the substrate processing apparatus 1 shown in FIG. 7, after a cleaning liquid containing HFE is supplied onto a wafer W, by supplying into the chamber 10 a high-temperature dry air that has been heated by the gas heating mechanism 47b, a temperature of the wafer W can be promptly returned to a temperature that is substantially the same as a temperature of an atmospheric air, in place of a case in which the wafer W is transferred from the chamber 10 to the substrate-temperature adjusting chamber 84 by the second wafer transfer mechanism 88. Also in such a substrate processing apparatus 1, similar to the case in which there are used the second wafer transfer mechanism 88 and the substrate-temperature adjusting chamber 84, which are shown in FIG. 3, when a lowered temperature of the wafer W is returned to a temperature that is substantially the same as a temperature of an atmospheric air, it can be prevented that water droplets adhere to the wafer W resulting in dew formation, because of a dried condition of the wafer W.


As an alternative way for supplying a dry air of a high temperature into the chamber 10, it is possible to directly send a heated dry air into the chamber 10 from an independently installed heated-dry air supply part. Alternatively, after a cleaning liquid containing HFE is supplied onto a wafer W, by supplying a dry air whose temperature is substantially the same as that of an atmospheric air outside the chamber 10 from the dry air generator 40 into the chamber 10 so as to replace an atmosphere in the chamber 10, a temperature of the wafer W in the chamber 10 may be returned to a temperature that is substantially the same as a temperature of an atmospheric air.


Still another structure of the substrate processing apparatus 1 is described with reference to FIG. 8. FIG. 8 is a schematic structural view showing still another structure of the substrate processing apparatus 1 of the present invention.


To be specific, the substrate processing apparatus 1 shown in FIG. 8 differs from the substrate processing apparatus 1 shown in FIGS. 1 to 3 only in that a wafer heating mechanism 12a is disposed in the spin chuck 12. Other structures of the substrate processing apparatus 1 shown in FIG. 8 are substantially the same as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3.


In the following description of an alternative example of the substrate processing apparatus 1 shown in FIG. 8, the same parts as those of the substrate processing apparatus 1 shown in FIGS. 1 to 3 are shown by the same reference numbers, and their detailed description is omitted.


The wafer heating mechanism 12a is formed of, e.g., a heater, and is incorporated in the spin base of the spin chuck 12. The wafer heating mechanism 12a is configured to heat a wafer W held by the spin chuck 12. The wafer heating mechanism 12a is controlled by the control unit 80, and is used at a step in which, when a temperature of a wafer W is lowered by spraying thereto a cleaning liquid containing HFE, the lowered temperature of the wafer W is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber 10.


According to the substrate processing apparatus 1 shown in FIG. 8, after a cleaning liquid containing HFE is supplied onto a wafer W, a temperature of the wafer W can be returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber 10, by directly heating the wafer W held on the spin chuck 12 by the wafer heating mechanism 12a, in place of transferring the wafer W from the chamber 10 to the substrate-temperature adjusting chamber 84 by the second wafer transfer mechanism 88. Also in such a substrate processing apparatus 1, similar to the case in which there are used the second wafer transfer mechanism 88 and the substrate-temperature adjusting chamber 84, which are shown in FIG. 3, when a lowered temperature of the wafer W is returned to a temperature that is substantially the same as a temperature of an atmospheric air, it can be prevented that water droplets adhere to the wafer W resulting in dew formation, because of a dried condition of the wafer W.


As a nozzle to be disposed in the substrate processing apparatus 1, there may be used, in place of the binary fluid nozzle shown in FIG. 2, a single fluid nozzle that uses only a cleaning liquid containing HFE which has been sent from the cleaning liquid supply nozzle 26. When such a single fluid nozzle that uses only a cleaning liquid containing HFE is used, the single fluid nozzle may be provided with an ultrasonic-wave imparting mechanism for imparting ultrasonic waves to a cleaning liquid containing HFE to be sprayed from the nozzle.



FIG. 9 is a sectional view showing a detailed structure of a single fluid nozzle provided with the above ultrasonic-wave imparting mechanism.


As shown in FIG. 9, in a single fluid nozzle 21 for spraying a cleaning liquid containing HFE to a wafer W, an ultrasonic head part 21b is attached to the nozzle body 21a. This ultrasonic head part 21b imparts ultrasonic vibrations to a cleaning liquid containing HFE sent to the nozzle body 21a from the cleaning-liquid flow path inside the arm 22. Due to the provision of the ultrasonic head part 21b, an ultrasonic vibration energy can be additionally given to a cleaning liquid of HFE to be sprayed to a wafer W from the nozzle body 21a of the single fluid nozzle 21, particles resting in minute recesses in a surface of the wafer W can be more effectively removed.

Claims
  • 1. A substrate processing apparatus comprising: a chamber;a substrate holding mechanism, disposed in the chamber, that horizontally holds a substrate to be processed;a cleaning-liquid supply unit that supplies a cleaning liquid containing hydrofluoro ether onto a substrate to be processed horizontally held by the substrate holding mechanism to form a liquid film of the cleaning liquid containing hydrofluoro ether on the substrate to be processed;a gas supply unit that supplies a gas into the chamber, the gas being configured to prevent moisture from being adhered to a substrate to be processed when a cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed; anda control unit that controls the cleaning-liquid supply unit and the gas supply unit such that the gas is supplied from the gas supply unit into the chamber, before the cleaning liquid containing hydrofluoro ether is supplied from the cleaning-liquid supply unit onto the substrate to be processed, horizontally held by the substrate holding mechanism, and the liquid film of the cleaning liquid containing hydrofluoro ether is formed on the substrate to be processed.
  • 2. The substrate processing apparatus according to claim 1, wherein the gas is a nitrogen gas or an air having a humidity lower than a humidity of an atmospheric air outside the chamber.
  • 3. The substrate processing apparatus according to claim 1, wherein the gas is a nitrogen gas or an air having a temperature lower than a temperature of an atmospheric air outside the chamber.
  • 4. The substrate processing apparatus according to claim 1, wherein the gas is formed of a vapor of hydrofluoro ether.
  • 5. The substrate processing apparatus according to claim 1 further comprising a cleaning-liquid cooling mechanism that cools the cleaning liquid containing hydrofluoro ether to be supplied from the cleaning-liquid supply unit onto a substrate to be processed.
  • 6. The substrate processing apparatus according to claim 1 further comprising a temperature-adjusting unit that returns a temperature of the substrate to be processed to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber under a humidity lower than that of the atmospheric air, when the cleaning liquid containing hydrofluoro ether is supplied from the cleaning-liquid supply unit onto the substrate to be processed to lower the temperature of the substrate to be processed.
  • 7. The substrate processing apparatus according to claim 6, wherein the temperature-adjusting unit is formed of a gas heating mechanism that heats a gas supplied from the gas supply unit into the chamber, and a temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber, by sending a gas heated by the gas heating mechanism from the gas supply unit into the chamber, after the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed from the cleaning-liquid supply unit.
  • 8. The substrate processing apparatus according to claim 6, wherein the temperature-adjusting unit is formed of a substrate heating mechanism disposed on the substrate holding mechanism, and a temperature of the substrate to be processed is returned to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber, by heating the substrate to be processed by the substrate heating mechanism, after the cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed from the cleaning-liquid supply unit.
  • 9. The substrate processing apparatus according to claim 1 further comprising a substrate-temperature adjusting chamber disposed outside the chamber, the substrate-temperature adjusting chamber being filled with a gas having a humidity lower than a humidity of an atmospheric air outside the chamber and a temperature that is substantially the same as a temperature of the atmospheric air.
  • 10. The substrate processing apparatus according to claim 1 further comprising an ultrasonic-wave imparting mechanism that imparts ultrasonic vibrations to the cleaning liquid containing hydrofluoro ether to be supplied from the cleaning-liquid supply unit onto a surface of the substrate to be processed.
  • 11. The substrate processing apparatus according to claim 1 further comprising: a further gas supply unit for generating liquid droplets that supplies a gas for generating liquid droplets; and a binary fluid nozzle in which the cleaning liquid containing hydrofluoro ether, which is supplied from the cleaning-liquid supply unit, and a gas for generating liquid droplets, which is supplied from the further gas supply unit for generating liquid droplets, are mixed with each other to generate liquid droplets containing hydrofluoro ether, the binary fluid nozzle spraying the liquid droplets onto a substrate to be processed held by the substrate holding mechanism.
  • 12. A substrate processing method comprising the steps of: holding, horizontally, a substrate to be processed in a chamber;supplying a gas into the chamber, the gas being configured to prevent moisture from being adhered to a substrate to be processed, before a cleaning liquid containing hydrofluoro ether is supplied onto the substrate to be processed; andsupplying the cleaning liquid containing hydrofluoro ether onto the substrate to be processed, placed in the chamber in which the gas is already supplied, and cleaning the substrate on which a liquid film of the cleaning liquid containing hydrofluoro ether is formed.
  • 13. The substrate processing method according to claim 12, wherein the gas is a nitrogen gas or an air having a humidity lower than a humidity of an atmospheric air outside the chamber.
  • 14. The substrate processing method according to claim 12, wherein the gas is a nitrogen gas or an air having a temperature lower than a temperature of an atmospheric air outside the chamber.
  • 15. The substrate processing method according to claim 12, wherein the gas is formed of a vapor of hydrofluoro ether.
  • 16. The substrate processing method according to claim 12, wherein a temperature of the cleaning liquid containing hydrofluoro ether to be supplied onto a substrate to be processed is lower than a temperature of an atmospheric air outside the chamber.
  • 17. The substrate processing method according to claim 12 further comprising a step of returning a temperature of the substrate to be processed, the temperature having been lowered by supplying the cleaning liquid containing hydrofluoro ether onto the substrate to be processed, to a temperature that is substantially the same as a temperature of an atmospheric air outside the chamber under a humidity lower than a humidity of the atmospheric air.
Priority Claims (1)
Number Date Country Kind
2006-314386 Nov 2006 JP national
US Referenced Citations (231)
Number Name Date Kind
4560576 Lewis et al. Dec 1985 A
4664747 Sekiguchi et al. May 1987 A
5974689 Ferrell et al. Nov 1999 A
6008142 Hirokane Dec 1999 A
6119366 Ferrell et al. Sep 2000 A
6128830 Bettcher et al. Oct 2000 A
6190835 Haas et al. Feb 2001 B1
6255360 Domschke et al. Jul 2001 B1
6322633 Bexten et al. Nov 2001 B1
6328809 Elsawy et al. Dec 2001 B1
6394107 Kesari et al. May 2002 B1
6403149 Parent et al. Jun 2002 B1
6412502 Bexten et al. Jul 2002 B1
6424091 Sawada et al. Jul 2002 B1
6552350 Haas et al. Apr 2003 B2
6558432 Schulte et al. May 2003 B2
6602844 Kanno et al. Aug 2003 B2
6620260 Kumagai et al. Sep 2003 B2
6642121 Camalleri et al. Nov 2003 B2
6706867 Lorenz Mar 2004 B1
6729040 Mehmandoust May 2004 B2
6755871 Damaso et al. Jun 2004 B2
6797076 Bryer Sep 2004 B1
6816232 Takahashi et al. Nov 2004 B2
6837768 Kawasaki Jan 2005 B2
6908624 Hossainy et al. Jun 2005 B2
6953082 Costello et al. Oct 2005 B2
6989088 Kanno et al. Jan 2006 B2
7041226 Vaideeswaran et al. May 2006 B2
7041608 Sieber et al. May 2006 B2
7055579 Costello et al. Jun 2006 B2
7081277 Watanabe et al. Jul 2006 B1
7084041 Rhee et al. Aug 2006 B2
7116396 Tsuji et al. Oct 2006 B2
7128133 Costello et al. Oct 2006 B2
7147670 Schulte et al. Dec 2006 B2
7172897 Blackburn et al. Feb 2007 B2
7195676 McDermott et al. Mar 2007 B2
7267426 Miyajima et al. Sep 2007 B2
7294731 Flynn et al. Nov 2007 B1
7300468 Wright et al. Nov 2007 B2
7335701 Watanabe et al. Feb 2008 B2
7378382 Serobian et al. May 2008 B2
7390427 Costello et al. Jun 2008 B2
7415985 Nagami Aug 2008 B2
7418970 Sugimoto et al. Sep 2008 B2
7435265 Damaso et al. Oct 2008 B2
7438392 Vaideeswaran et al. Oct 2008 B2
7454927 Luckman et al. Nov 2008 B2
7476331 Merchant et al. Jan 2009 B2
7497877 Goedhart et al. Mar 2009 B2
7513004 Luckman et al. Apr 2009 B2
7534308 Schulte et al. May 2009 B2
7553514 Fan et al. Jun 2009 B2
7601385 Morikawa et al. Oct 2009 B2
7625699 Devlin et al. Dec 2009 B2
7641405 Fukutomi Jan 2010 B2
7651532 Wright et al. Jan 2010 B2
7651627 Costello et al. Jan 2010 B2
RE41115 Schulte et al. Feb 2010 E
7655212 Sandford et al. Feb 2010 B2
7682647 Hossainy et al. Mar 2010 B2
7697111 Shirai et al. Apr 2010 B2
7718421 Chen et al. May 2010 B2
7727725 Huang et al. Jun 2010 B2
7739891 Luckman et al. Jun 2010 B2
7744991 Fischer et al. Jun 2010 B2
7745653 Iyer et al. Jun 2010 B2
7749909 Tomita et al. Jul 2010 B2
7807211 Hossainy et al. Oct 2010 B2
7807219 DeYoung Oct 2010 B2
7820190 Hossainy et al. Oct 2010 B2
7838425 Tomita et al. Nov 2010 B2
7867288 Schulte et al. Jan 2011 B2
7906175 Xia et al. Mar 2011 B2
20010037822 Elsawy et al. Nov 2001 A1
20010047595 Mehmandoust Dec 2001 A1
20020010965 Schulte et al. Jan 2002 A1
20020011258 Damaso et al. Jan 2002 A1
20020037371 Kumagai et al. Mar 2002 A1
20020051358 Haas et al. May 2002 A1
20020125458 Kanno et al. Sep 2002 A1
20020137423 Kawasaki Sep 2002 A1
20020155673 Camalleri et al. Oct 2002 A1
20020174882 Kimura Nov 2002 A1
20030007543 Grenfell et al. Jan 2003 A1
20030138739 Sasaoka et al. Jul 2003 A1
20030199409 Kanno et al. Oct 2003 A1
20030219630 Moriwaki et al. Nov 2003 A1
20030220219 Schulte et al. Nov 2003 A1
20040053290 Terbrueggen et al. Mar 2004 A1
20040083966 Takahashi et al. May 2004 A1
20040086542 Hossainy et al. May 2004 A1
20040118697 Wen et al. Jun 2004 A1
20040161788 Chen et al. Aug 2004 A1
20040163683 Sugimoto et al. Aug 2004 A1
20040173246 Damaso et al. Sep 2004 A1
20040192001 Rhee et al. Sep 2004 A1
20040220665 Hossainy et al. Nov 2004 A1
20040241417 Fischer et al. Dec 2004 A1
20050001879 Miyajima et al. Jan 2005 A1
20050022418 Rietmann Feb 2005 A1
20050056307 Nagami Mar 2005 A1
20050089539 Scholz et al. Apr 2005 A1
20050091757 Luckman et al. May 2005 A1
20050092033 Luckman et al. May 2005 A1
20050093912 Vaideeswaran et al. May 2005 A1
20050112292 Parker et al. May 2005 A1
20050116138 Hanada et al. Jun 2005 A1
20050126606 Goedhart et al. Jun 2005 A1
20050126756 Costello et al. Jun 2005 A1
20050127322 Costello et al. Jun 2005 A1
20050140959 Tsuji et al. Jun 2005 A1
20050176230 Sieber et al. Aug 2005 A1
20050222002 Luckman et al. Oct 2005 A1
20050224747 Costello et al. Oct 2005 A1
20050233062 Hossainy et al. Oct 2005 A1
20050250668 Serobian et al. Nov 2005 A1
20050257812 Wright et al. Nov 2005 A1
20050263173 Luckman et al. Dec 2005 A1
20050272054 Cargill et al. Dec 2005 A1
20060011217 McDermott et al. Jan 2006 A1
20060051384 Scholz et al. Mar 2006 A1
20060051385 Scholz Mar 2006 A1
20060052452 Scholz Mar 2006 A1
20060077221 Vaideeswaran et al. Apr 2006 A1
20060160205 Blackburn et al. Jul 2006 A1
20060180785 Merchant et al. Aug 2006 A1
20060203218 Shirai et al. Sep 2006 A1
20060223855 Kong et al. Oct 2006 A1
20060241247 Watanabe et al. Oct 2006 A1
20060249182 Hayamizu et al. Nov 2006 A1
20060260064 Luckman et al. Nov 2006 A1
20060260065 Wright et al. Nov 2006 A1
20060291060 Shirai et al. Dec 2006 A1
20060291854 Kaneyama et al. Dec 2006 A1
20070018134 Costello et al. Jan 2007 A1
20070031847 Cargill et al. Feb 2007 A1
20070039866 Schroeder et al. Feb 2007 A1
20070060955 Strother et al. Mar 2007 A1
20070060967 Strother et al. Mar 2007 A1
20070060968 Strother et al. Mar 2007 A1
20070060979 Strother et al. Mar 2007 A1
20070060980 Strother et al. Mar 2007 A1
20070066995 Strother et al. Mar 2007 A1
20070067000 Strother et al. Mar 2007 A1
20070071439 Kaneyama et al. Mar 2007 A1
20070077553 Bentwich Apr 2007 A1
20070087955 Schulte et al. Apr 2007 A1
20070098600 Kayyem May 2007 A1
20070137675 McDermott et al. Jun 2007 A1
20070141593 Lee et al. Jun 2007 A1
20070159615 Horiuchi Jul 2007 A1
20070190437 Kaneyama et al. Aug 2007 A1
20070240743 Hiroe et al. Oct 2007 A1
20070245591 Gens et al. Oct 2007 A1
20070275867 Serobian Nov 2007 A1
20070298163 DeYoung Dec 2007 A1
20080003564 Chen et al. Jan 2008 A1
20080050600 Fan et al. Feb 2008 A1
20080050926 Nakagawa Feb 2008 A1
20080072931 Kimura Mar 2008 A1
20080073563 Novak et al. Mar 2008 A1
20080081220 Watanabe et al. Apr 2008 A1
20080083432 Wright et al. Apr 2008 A1
20080093340 Nakamori et al. Apr 2008 A1
20080117401 Tani May 2008 A1
20080127508 Ohno et al. Jun 2008 A1
20080174748 Nagasaka Jul 2008 A1
20080196658 Fukutomi et al. Aug 2008 A1
20080198341 Fukutomi et al. Aug 2008 A1
20080198342 Fukutomi Aug 2008 A1
20080212042 Morimoto et al. Sep 2008 A1
20080212049 Fukutomi et al. Sep 2008 A1
20080220264 Iyer et al. Sep 2008 A1
20080230101 Hayashi Sep 2008 A1
20080233512 Nishii et al. Sep 2008 A1
20080242794 Sandford et al. Oct 2008 A1
20080245509 Costello et al. Oct 2008 A1
20080263781 Damaso et al. Oct 2008 A1
20080287538 Scholz et al. Nov 2008 A1
20080299554 Huang et al. Dec 2008 A1
20080315459 Zhang et al. Dec 2008 A1
20090005339 Scholz et al. Jan 2009 A1
20090079025 Yamazaki Mar 2009 A1
20090084405 Kimura et al. Apr 2009 A1
20090103070 Shirai et al. Apr 2009 A1
20090130682 Li et al. May 2009 A1
20090137118 Hirota et al. May 2009 A1
20090148688 Sasaki et al. Jun 2009 A1
20090193594 Schulte et al. Aug 2009 A1
20090208883 Nagasaka Aug 2009 A1
20090226541 Scholz et al. Sep 2009 A1
20090250431 Inukai et al. Oct 2009 A1
20090258218 Sandford et al. Oct 2009 A1
20090258984 Sandford et al. Oct 2009 A1
20090262339 Suga et al. Oct 2009 A1
20090291147 Sandford et al. Nov 2009 A1
20090311874 Tomita et al. Dec 2009 A1
20100026760 Matsuo Feb 2010 A1
20100075054 Kaneyama et al. Mar 2010 A1
20100075504 Tomita et al. Mar 2010 A1
20100081097 Kaneyama et al. Apr 2010 A1
20100101497 Izuta et al. Apr 2010 A1
20100136213 Hossainy et al. Jun 2010 A1
20100171022 Fujimaki et al. Jul 2010 A1
20100173024 McDaniel Jul 2010 A1
20100206337 Hiroshiro et al. Aug 2010 A1
20100209916 Zon Aug 2010 A1
20100216154 Huang et al. Aug 2010 A1
20100218621 Chen et al. Sep 2010 A1
20100218932 Fischer et al. Sep 2010 A1
20100220305 Shirai et al. Sep 2010 A1
20100236579 Araki et al. Sep 2010 A1
20100239986 Kaneyama et al. Sep 2010 A1
20100240219 Tomita et al. Sep 2010 A1
20100242958 Jinks et al. Sep 2010 A1
20100247932 Jinks et al. Sep 2010 A1
20100263667 Jinks et al. Oct 2010 A1
20100283979 Nakano et al. Nov 2010 A1
20100283980 Sato et al. Nov 2010 A1
20100304310 Sato Dec 2010 A1
20100316868 David et al. Dec 2010 A1
20100325913 Wang et al. Dec 2010 A1
20100328637 Nishii Dec 2010 A1
20110000512 Toshima et al. Jan 2011 A1
20110001271 Hossainy et al. Jan 2011 A1
20110003068 Hossainy et al. Jan 2011 A1
20110008529 Hossainy et al. Jan 2011 A1
20110073138 Schulte et al. Mar 2011 A1
20110079043 Flynn et al. Apr 2011 A1
Foreign Referenced Citations (32)
Number Date Country
526644 Feb 1993 EP
548596 Jun 1993 EP
702397 Mar 1996 EP
709877 May 1996 EP
909837 Apr 1999 EP
938134 Aug 1999 EP
1076358 Feb 2001 EP
1191575 Mar 2002 EP
1324374 Jul 2003 EP
2284706 Jun 1995 GB
54081594 Jun 1979 JP
58108744 Jun 1983 JP
59055043 Mar 1984 JP
59100265 Jun 1984 JP
59193030 Nov 1984 JP
60210837 Oct 1985 JP
61027621 Feb 1986 JP
61101489 May 1986 JP
61101490 May 1986 JP
2002-124504 Apr 2002 JP
2005-05469 Jan 2005 JP
2005-123218 May 2005 JP
2006-41065 Feb 2006 JP
WO 9215115 Sep 1992 WO
WO 9428578 Dec 1994 WO
WO 9714178 Apr 1997 WO
WO 9925494 May 1999 WO
WO 9959759 Nov 1999 WO
WO 9964814 Dec 1999 WO
WO 2004095560 Nov 2004 WO
WO 2009072402 Jun 2009 WO
WO 2010050363 May 2010 WO
Related Publications (1)
Number Date Country
20080127508 A1 Jun 2008 US