This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2016-146518, filed on Jul. 26, 2016, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein relate to a wiring board and an electronic apparatus.
Flexible wiring boards, which are also referred to as flexible circuit boards or the like, have conventionally been known. Among these known substrates, there is a flexible wiring board including a base made of an elastic material such as an elastomer. On this base, corrugated wirings that are extendable, contractible, or deformable in one direction (for example, in a longitudinal direction of the base) are formed by using metal foils.
For example, see Japanese Laid-open Patent Publication No. 2013-187308
When the flexible wiring board is deformed and is then extended as a result, a crack or a fracture could be caused in a wiring on the base. Such a crack in a wiring could change the resistance of the wiring and characteristics of the wiring board. If such a wiring board, whose characteristics could change when the wiring board is extended, is used for an electronic apparatus, the electronic apparatus could fail to operate stably.
According to one aspect, there is provided a wiring board including: a base that has extensibility; a first wiring portion that is formed on the base and extends in a first direction crossing a longitudinal direction of the base; and a first conductor portion that is formed on the first wiring portion and extends in the first direction.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention.
First, a wiring board having extensibility will be described.
This wiring board 1A illustrated in
The base 10 is made of an elastic material (an elastomer) such as silicone rubber. For example, as illustrated in
Because of the flexibility and extensibility of the base 10, the wiring board 1A is installable on a curved surface, for example. In addition, the wiring board 1A is deformable or extendable by external force. In such cases, the wiring board 1A is extended temporarily or continuously.
When the wiring board 1A is extended along the main extension axis S, the force extending the wiring board 1A is also applied to the wiring portion 20a on the base 10. The wiring portion 20a made of metal foil has higher elasticity and lower extensibility than those of the base 10 made of an elastomer. Thus, the wiring portion 20a could hinder the extension of the base 10 in the longitudinal direction X in parallel with the main extension axis S. In addition, because of the relatively low extensibility of the wiring portion 20a, as illustrated in
For example, the base 10 of the wiring board 1A is made of an elastomer having an elasticity of 20 MPa to 40 MPa and an extensibility of 200%. In contrast, the wiring portion 20a on the base 10 is made of Cu foil having an elasticity of 110 GPa to 128 GPa and an extensibility of 0.2%. When the wiring board 1A including the base 10 and wiring portion 20a made of the above materials is used, the wiring portion 20a could hinder the extension of the base 10 or the crack 50 could be caused in the wiring portion 20a.
This hindrance of the extension of the base 10 could limit the deformation amount, the installation site, or the usage environment of the wiring board 1A. In addition, the crack 50 in the wiring portion 20a could increase the resistance of the wiring board 1A or could break a current path on the base 10.
This wiring board 1B according to the second example illustrated in
The wiring portion 20 is made of conductive paste. For example, the conductive paste is made by including conductive fillers such as silver (Ag) fillers in an insulating binder such as silicone rubber or epoxy resin. The wiring portion 20 is formed by printing the conductive paste on the base 10. As an example,
The wiring portion 20 made of the above conductive paste has extensibility. In the case of the wiring board 1B, since the wiring portion 20 on the base 10 made of an elastomer has extensibility, the extension of the base 10 in the longitudinal direction X thereof in parallel with the main extension axis S is less hindered, compared with the wiring board 1A including the wiring portion 20a made of metal foil on the base 10. In addition, since the wiring portion 20 has extensibility, even when the base 10 is extended in its longitudinal direction X in parallel with the main extension axis S, the chance of occurrence of a crack is lower.
However, the conductive paste serving as the wiring portion 20 is formed by including conductive fillers in an insulating binder, the wiring portion 20 has higher resistivity than that of the wiring portion 20a made of metal foil. When the wiring portion 20 made of conductive paste is formed to have a relatively thin film thickness that does not hinder the extension of the base 10, the wiring portion 20 has higher resistance than that of the wiring portion 20a made of metal foil. As a result, when a current flows from an upstream circuit (not illustrated) on one end of the wiring portion 20 to a downstream circuit (not illustrated) on the other end of the wiring portion 20 in the direction Q, a relatively large voltage drop could be caused. Namely, the downstream circuit could suffer from a lack of power and could not operate stably.
This wiring board 1C according to the third example illustrated in
The wiring portion 20 of the wiring board 1C is made of conductive paste as described above. The conductor portion 30 is made of material having lower resistivity than that of the conductive paste used for the wiring portion 20. For example, the conductor portion 30 is made of metal foil such as Cu foil.
By forming the conductor portion 30 on the wiring portion 20, the conductor portion 30 having resistivity lower than that of the wiring portion 20 made of conductive paste, the resistance of a wiring 40, which is formed by the wiring portion 20 and the conductor portion 30, is reduced. The conductor portion 30 serves as an auxiliary pattern that helps the flow of electric charges that need to be transmitted through the wiring portion 20, which is a wiring pattern whose resistance is relatively high. By forming the conductor portion 30 on the wiring portion 20, the resistance of the wiring 40 is consequently reduced. Thus, the voltage drop that occurs when a current flows an upstream circuit (not illustrated) on one end of the wiring 40 to a downstream circuit (not illustrated) on the other end of the wiring 40 in the direction Q is reduced. In addition, a lack of the power of the downstream circuit caused by the voltage drop is reduced.
However, in the case of the wiring board 1C, when metal foil is used as the conductor portion 30 on the wiring portion 20, the conductor portion 30 could have the same problem with the above first example. Namely, when the wiring board 1C is extended in the longitudinal direction X of the base 10 in parallel with the main extension axis S, the conductor portion 30 having lower extensibility than that of the base 10 and of the wiring portion 20 could hinder the extension. Thus, for example, the deformation amount or the installation site of the wiring board 1C could be limited. In addition, a crack that runs in a lateral direction Y perpendicular to the extension of the base 10 in the longitudinal direction X in parallel with the main extension axis S could be caused in the conductor portion 30. As a result, the resistance of the wiring 40 could be increased.
In the case of the wiring 40 of the wiring board 1C, even when a crack is caused in the conductor portion 30, the wiring portion 20 thereunder serves as a current path. However, the wiring 40 exhibits different resistance, depending on whether a crack is caused in the conductor portion 30. Thus, since the level of the voltage drop accordingly varies, the power supplied to a downstream circuit through the wiring 40 could vary. When the wiring board 1C exhibits different characteristics depending on whether a crack is caused in the conductor portion 30, a downstream circuit could not stably operate.
In view of the above points, techniques according to the following embodiments will be described. The following techniques reduce the resistance of a wiring board, improve the extensibility of a wiring board along a main extension axis, and reduce the change of characteristics caused by extension of a wiring board along a main extension axis.
First, a first embodiment will be described.
This wiring board 1 illustrated in
The base 10 is made of an elastomer such as silicone rubber or urethane rubber. Alternatively, other than such an elastomer, the base 10 may be made of a fluorine, styrene, olefinic, ester, amide, vinyl chloride, or butadiene elastomer. For example, as illustrated in
The wiring portion 20 is made of conductive paste made by including conductive fillers in an insulating binder. As the insulating binder, an elastomer such as silicone rubber or resin material such as epoxy resin is used, for example. As the conductive fillers, for example, any one of various metal particles such as Ag particles or Cu particles, materials obtained by coating organic particles with any one of various metal materials such as Ag or Cu, or carbon materials such as carbon nanotubes (CNTs) are used. The wiring portion 20 is formed by printing such conductive paste on the base 10. The wiring portion 20 has extensibility. The wiring portion 20 is extended in a direction P perpendicular to the longitudinal direction X of the base 10, which is in parallel with the main extension axis S of the wiring board 1. As illustrated in
The conductor portion 30 is made of material having lower resistivity than that of the wiring portion 20. For example, the conductor portion 30 is made of any one of various kinds of metal foil (including alloy foil) such as Cu foil, aluminum (Al) foil, nickel (Ni) foil, gold (Au) foil, Ag foil, tin (Sn) foil, or solder foil. The conductor portion 30 has lower extensibility than that of the wiring portion 20. In the same way as the wiring portion 20, the conductor portion 30 extends in the direction P on the wiring portion 20 that extends in the direction P in parallel with the lateral direction Y of the base 10.
The wiring portion 20 and the conductor portion 30 thereon form a wiring 40, which serves as at least a part of a current path of the wiring board 1.
The wiring board 1 differs from the wiring board 1C including the wiring 40 extending in the direction Q in parallel with the main extension axis S as illustrated in
On the wiring board 1, the relatively highly resistive wiring portion 20 is formed first. Next, the conductor portion 30 having lower resistivity than that of the wiring portion 20 is formed on the wiring portion 20. In this way, the wiring 40 having low resistivity is formed. In addition, on the wiring board 1, the wiring 40 extends in the direction P perpendicular to the main extension axis S. Thus, compared with the case in which the wiring 40 extends in the direction in parallel with the main extension axis S, the extensibility of the base 10 is improved. In addition, since the wiring 40 on the wiring board 1 extends in the direction P perpendicular to the main extension axis S, the chance of occurrence of a crack when the wiring board 1 is extended along the main extension axis S is reduced, and the resistance increase by the extension is also reduced. Namely, change of the characteristics of the wiring board 1 is reduced. These points will be described with reference to
Regarding the wiring board 1C illustrated in
ΔL=FL/(EeAe+EcAc) (1)
Regarding the wiring board 1 illustrated in
ΔL=FWc/(EeAe+EcAc)+F(L−Wc)/EeAt (2)
At=Ac+Ae (3)
The following description assumes that the base in each of the wiring regions 60 and 70 has Young's modulus Ee of 40 MPa, a thickness Te of 2 mm, and a width We of 20 mm. The following description also assumes that the conductor portion 30 in each of the wiring regions 60 and 70 has Young's modulus Ec of 120 GPa, a thickness Tc of 0.05 mm, and a width We of 4 mm. In this case, the wiring region 70 of the wiring board 1 represents extensibility 12.8 times larger than that of the wiring region 60 of the wiring board 1C.
Extending the conductor portion 30 (the wiring 40) in the direction P perpendicular to the main extension axis S as illustrated on the wiring board 1 achieves higher extensibility than that achieved by extending the conductor portion 30 (the wiring 40) in the direction Q in parallel with the main extension axis S as illustrated on the wiring board 1C.
In addition, with the wiring board 1C including the conductor portion 30 extending in the direction Q in parallel with the main extension axis S, a crack is caused in the conductor portion 30 when a force of 5.2 kgf is applied. In contrast, with the wiring board 1 including the conductor portion 30 extending in the direction P perpendicular to the main extension axis S, a crack is not caused in the conductor portion 30 until a force of 24.8 kgf is applied. The conductor portion 30 of the wiring board 1 achieves resistance (load bearing) against tensile stress 4.7 times larger than that of the conductor portion 30 of the wiring board 1C.
The wiring board 1 including the conductor portion 30 (the wiring 40) extending in the direction P perpendicular to the main extension axis S is more advantageous in both extensibility and load bearing.
For comparison, first, the resistance of the wiring 40 extending in the direction Q in parallel with the main extension axis S before a crack is caused will be described with reference to
An equivalent circuit of the wiring 40 as illustrated in
The following description assumes that the wiring 40 (the wiring portion 20 and the conductor portion 30) has a length L, the wiring portion 20 has a thickness Ta, a width Wa, and a resistivity Ka, and the conductor portion 30 has a thickness Tc, a width Wc, and a resistivity Kc. Under these conditions, the resistance Ra of the wiring portion 20 and the resistance Rc of the conductor portion 30 are represented by the following expressions (4) and (5), respectively.
Ra=KaL/(TaWa) (4)
Rc=KcL/(TcWc) (5)
From the expressions (4) and (5), the resistance R(1/R=1/Ra+1/Rc) of the wiring 40 is expressed by the following expression (6).
R=KaKcL/(TaWaKc+TcWcKa) (6)
Next, the resistance of the wiring 40 extending in the direction Q in parallel with the main extension axis S after a crack is caused will be described with reference to
When the wiring board 1C is extended along the main extension axis S, as illustrated in
The following description assumes that the wiring (the wiring portion 20 and the conductor portion 30) has a length L and that the wiring portion 20 has a thickness Ta, a width Wa, and a resistivity Ka. The following description also assumes that the conductor portion 30 has a thickness Tc, a width Wc, and a resistivity Kc and that the crack 51 has a width Lcr. Under these conditions, the resistance R (R=(1/Ra1+1/Rc1)−1+(1/Ra2+1/Rc2)−1+Rcr) of the wiring 40 including the conductor portion 30 having the crack 51 is represented by the following expression (7).
R=KaKcL/(TaWaKc+TcWcKa)+KaLcr/TaWa (7)
From these expressions (7) and (6), it is seen that the resistance (expression (7)) of the wiring 40 including the conductor portion 30 having the crack 51 is higher than that of the wiring 40 (expression (6)) without the crack 51 by KaLcr/TaWa. Among the paths of the current I flowing from one end to the other end of the wiring 40, the path of the current flowing through the conductor portion 30 is divided by the crack 51 into the upstream and downstream sides. Thus, the resistance R of the wiring 40 is increased by the resistance Rcr of the wiring portion 20 at the point of the division.
Thus, since the crack 51 in the conductor portion increases the resistance of the wiring 40, the characteristics of the wiring board 1C vary. With the wiring board 1C including the conductor portion 30 having the crack 51, the wiring 40 undergoes a larger voltage drop, compared with the wiring board 1C including the conductor portion 30 without the crack 51. As a result, since a downstream circuit connected to the wiring 40 receives an insufficient amount of power, the downstream circuit could not stably operate or fail to operate at all.
Next, the resistance of the wiring 40 extending in the direction P perpendicular to the main extension axis S before a crack is caused will be described with reference to
An equivalent circuit of the wiring 40 as illustrated in
R=KaKcL/(TaWaKc+TcWcKa) (8)
Next, the resistance of the wiring 40 extending in the direction P perpendicular to the main extension axis S after a crack is caused will be described with reference to
When the wiring board 1 is extended along the main extension axis S, a crack 52 running in the direction P perpendicular to the main extension axis S could be caused in the conductor portion 30 on the wiring portion 20, as illustrated in
The following description assumes that the wiring (the wiring portion 20 and the conductor portion 30) has a length L and that the wiring portion 20 has a thickness Ta, a width Wa, and a resistivity Ka. The following description also assumes that the conductor portion 30 has a thickness Tc, a width Wc, and a resistivity Kc and that the conductor portion 30 on one side of the crack 52 has a width W. Under these conditions, the resistor Ra of the wiring portion 20, the resistor Rc1 of the conductor portion 30 on one side, and the resistor Rc2 of the conductor portion 30 on the other side are expressed by the following expressions (9) to (11), respectively.
Ra=KaL/(TaWa) (9)
Rc1=KcL/(TcW) (10)
Rc2=KcL/{Tc(Wc−W)} (11)
From these expressions (9) to (11), when the crack 52 is caused in the conductor portion 30 on the wiring portion 20 of the wiring 40 extending in the direction P perpendicular to the main extension axis S, the resistance R (1/R=1/Ra+1/Rc1+1/Rc2) of the wiring 40 is expressed by the following expression (12).
R=KaKcL/(TaWaKc+TcWcKa) (12)
This expression (12) is the same as the above expression (8). Namely, even when the crack 52 running in the direction P is caused in the conductor portion 30 on the wiring portion 20 of the wiring board 1, regardless of the value of the width W (or a width We−W) of the conductor portion 30 divided by the crack 52, the resistance R of the wiring 40 represents the same value as that before the crack 52 is caused. Among the paths of the current I flowing through from one end to the other end of the wiring 40, the path of the current flowing through the conductor portion 30 is not divided by the crack 52 into the upstream and downstream sides. Thus, whether the crack is caused or not, the resistance R of the wiring 40 does not change. Therefore, the increase of the resistance is prevented.
In this way, even when the wiring 40 extending in the direction P perpendicular to the main extension axis S is extended along the main extension axis S and the crack running in the direction P is thereby caused, the resistance of the wiring 40 is not increased, and the characteristics of the wiring board 1 are not changed. As a result, whether the crack 52 is caused or not, the voltage drop of the wiring 40 is prevented, and change of the amount of power supplied to the downstream circuit connected to the wiring 40 is prevented. Therefore, the downstream circuit is able to operate stably.
The wiring board 1 including the conductor portion 30 (the wiring 40) extending in the direction P perpendicular to the main extension axis S is more advantageous in that the characteristics (resistance) of the wiring board 1 are not changed even when a crack is caused.
The above description has been made on the basis of an example in which the wiring 40 (the wiring portion 20 and the conductor portion 30) extends in the direction P perpendicular to the main extension axis S of the wiring board 1. However, the wiring 40 may be formed to extend in a direction other than the direction P perpendicular to the main extension axis S. This will be described with reference to
More specifically,
For example, the following description assumes that the wiring board 1D as illustrated in
As in the case of the wiring board 1D, when the direction P in which the wiring 40 extends has a certain angle or more with respect to a direction (a lateral direction Y of the base 10) perpendicular to the main extension axis S, if the wiring board 1D is extended along the main extension axis S, a crack 53 as illustrated in
In contrast, as illustrated in
The following knowledge is obtained from these viewpoints.
Namely, as illustrated in
In contrast, as illustrated in
When the longitudinal direction X of the base 10 is in parallel with the main extension axis S, the wiring may be formed to extend in the direction P while satisfying the above relationship α<β. In this way, even when the base 10 is extended along the main extension axis S, the increase of the resistance of the wiring 40 is effectively prevented.
The wiring boards 1 and 1a have been described as examples, assuming that the longitudinal direction X of the base 10 is in parallel with the main extension axis S. However, the main extension axis S may diagonally cross the longitudinal direction X of the base 10. This will be described with reference to
As illustrated in
As illustrated in
In addition, the wiring boards 1 and 1a could be extended in the direction P in which the wiring 40 extends. This will be described with reference to
In the case of the wiring board 1 or 1a, for example, as illustrated in
Namely, assuming that the thickness of the base 10 of the wiring board 1 or 1a bent as illustrated in
U={2π(r+T)θ−2πrθ}/2πrθ=T/r (13)
Assuming that fracture strain of the conductor portion 30 is V, when U≦V, fracture of the conductor portion 30 is avoided. From this relationship U≦V and the above expression (13), fracture of the conductor portion 30 is avoided when a condition expressed by the following expression (14) is met.
T/r≦V
T≦rV
r≦T/V (14)
When the wiring board 1 or 1a is bent in the direction P, it is preferable that the wiring board 1 or 1a be bent to satisfy the condition expressed by the above expression (14) or that the installation location of the wiring board 1 or 1a be determined to satisfy the condition expressed by the above expression (14). In other words, it is preferable that the wiring board 1 or 1a be designed to satisfy the condition expressed by the above expression (14) when the wiring board 1 or 1a is bent or installed.
While the above wiring board 1 or 1a includes the wiring 40 extending in the direction P crossing the main extension axis S, the wiring board 1 or 1a may include another wiring extending in a direction different from the direction P. Structure examples of wiring boards each including a wiring extending in a different direction will be described with reference to
The wiring board 1b illustrated in
Regarding the wiring board 1b, the wiring 40 extending in the direction P includes the wiring portion 20 and the conductor portion 30 made of metal foil or the like on the wiring portion 20. Thus, the wiring 40 has low resistivity. Namely, even when the wiring board 1b is extended along the main extension axis S and a crack running in the direction P is caused, the increase of the resistance of the wiring 40 is prevented. Consequently, the wiring 40 representing stable characteristics against the extension along the main extension axis S is obtained.
In addition, regarding the wiring board 1b, the wiring 100 extending in the direction Q is made of conductive paste, and no conductor portion made of metal foil or the like is formed on the wiring 100. Thus, even when the wiring board 1b is extended along the main extension axis S, a crack is not caused easily. Accordingly, the increase of the resistance of the wiring 100 is prevented. Consequently, the wiring 100 representing stable characteristics against the extension along the main extension axis S is obtained.
The wiring board 1b including the wirings 40 and 100 represents stable characteristics against the extension along the main extension axis S. When the wiring board 1b is used for an electronic apparatus, the electronic apparatus stably operates even when the wiring board 1b is extended along the main extension axis S.
In
The wiring board 1c illustrated in
As described above, even when the wiring board 1c is extended along the main extension axis S, the wiring 40 extending in the direction P represents stable characteristics.
In addition, since the wiring 140 extending in the direction Q includes the wiring portion 120 and the conductor portion 130 formed thereon, the wiring 140 has low resistivity. However, when the wiring board 1c is extended along the main extension axis S, a crack running in the direction P could be caused in the conductor portion 130 of the wiring 140. If a crack is caused in the conductor portion 130, the resistance of the wiring 140 could be increased. However, unless such a crack is caused in the conductor portion 130, the resistance of the wiring 140 is maintained low.
By using the wirings 40 and 140, the wiring board 1c having low resistivity is obtained. By using the wiring board 1c for an electronic apparatus, a high-performance electronic apparatus is achieved.
In
In addition, while
The wiring board 1 and the like may have wiring structures as illustrated in
As illustrated in
For example, as illustrated in
For example, the wiring 40 as illustrated in
In addition, the wiring board 1 and the like may adopt wiring structures as illustrated in
The wiring board 1 illustrated in
The conductor portion 30 is formed on the wiring portion 20 made of conductive paste. As long as the conductor portion 30 is made of material having lower resistivity than that of the wiring portion 20, the member 33 such as a metal column or a metal thin line may be formed as the conductor portion 30. By forming the member on the wiring portion 20, the increase of the resistance of the wiring 40 is prevented. In addition, even when the wiring board 1 is extended along the main extension axis S (in the longitudinal direction X of the base 10 in
For example, as illustrated in
For example, the wiring 40 as illustrated in
In addition, the wiring board 1 and the like may adopt wiring structures as illustrated in
The wiring board 1 illustrated in
The wiring board 1 illustrated in
While the CNT 34 and the graphene 35 have been used as examples, another carbon material having high electron mobility may alternatively be used as the conductor portion 30 formed on the wiring portion 20. A composite material made of carbon and metal materials, such as a carbon material including a metal material, may be used as the conductor portion 30.
For example, each of the wirings 40 as illustrated in
The wiring structures as illustrated in
The wiring board 1 and the like may adopt wiring structures as illustrated in
The wiring board 1d illustrated in
In addition, the wiring board 1e illustrated in
As illustrated in
For example, each of the wirings 40 as illustrated in
Next, a second embodiment will be described.
Because of its extensibility, a wiring board is installed on a curved surface or is suitably adopted by an electronic apparatus that is bent or extended by external force. Examples of such an electronic apparatus include beacons, which are wireless communication devices that transmit predetermined information (electronic signals), and wearable terminals worn by users when used.
For example, as a service provided by a beacon, there is a service in which a beacon installed on a certain location transmits predetermined information to a terminal such as a smartphone or a tablet, to provide the terminal with location information (location information or location-related information). Such information transmitted by beacons is used at facilities such as underground shopping malls where a global positioning system (GPS) is not available, so that users are provided with current locations or are guided to their destinations. In this case, it is preferable that beacons be installable on various places regardless of flat surfaces and curved surfaces. For example, it is preferable that beacons be installable on outer surfaces of devices (lighting equipment, etc.) in facilities or inside these devices.
In addition, as a service provided by a beacon, there is a service in which location information of a terminal is acquired by using information transmitted from a beacon included in the terminal. For example, when a user of a terminal including a beacon is lost or wanders around, searching for the user is performed by using information about the user transmitted by the beacon. In this case, it is preferable that the terminal be a wearable terminal in the shape of a wristwatch, a wristband, a ring, or the like that is worn on the user's body, that does not hinder the user's movement, and that is not lost easily.
A wiring board having extensibility is suitable for a beacon or a wearable terminal installable on various places as described above. In the second embodiment, a beacon will be described as an example of an electronic apparatus in which a wiring board having extensibility is adopted.
First, for comparison, a beacon according to a fifth example will be described.
The beacon 200A illustrated in
For the wiring board 300A of the beacon 200A, the technique corresponding to the wiring board 1C as described with reference to
An elastomer such as silicone rubber whose planar shape is substantially rectangular is used as the base 310. The base 310 has its longitudinal direction X in parallel with a main extension axis S of the wiring board 300A. Each of the wiring portions 320 is formed by printing conductive paste on the base 310. The conductive paste is obtained by including conductive fillers such as Ag particles in an insulating binder such as silicone rubber. On the wiring board 300A, each of the wiring portions 320 extends in a direction Q in parallel with the main extension axis S. On each of the wiring portions 320, a conductor portion 330 made of metal material or carbon material having lower resistivity than that of the wiring portions 320 is formed. A wiring portion 320 and a conductor portion 330 thereon form a wiring 340 (corresponding to the wiring 40 of the wiring board 1C) that serves as a part of the current paths of the wiring board 300A.
The power supply portion 400, the electricity storage element 500, and the load portion 600 are mounted on the wiring board 300A of the beacon 200A.
Any one of various kinds of power supply such as primary cells, secondary cells, or solar cells is used for the power supply portion 400. Among these power supplies, it is preferable that solar cells be used for the power supply portion 400, since solar cells are flexibly deformable in accordance with the installation site of the beacon 200A and no or little maintenance work such as replacement is needed. The power supply portion 400 is electrically connected to the pair of wirings 340 of the wiring board 300A.
Between the pair of wirings 340 connected to the power supply portion 400, at least one electricity storage element 500 is implemented. In
The pair of wirings 340 connected to the electricity storage elements 500 is electrically connected to the load portion 600. The load portion 600 includes a control unit 610 and a wireless communication module 620. The control unit 610 includes various kinds of electronic component, such as semiconductor elements such as transistors, resistors, and capacitors, which are connected by wirings. The control unit 610 controls various kinds of operation, such as supplying a power supply to the wireless communication module 620 and transmitting information from the wireless communication module 620.
The exterior material 700 (a part of which is not illustrated in
In the beacon 200A, electric charges discharged from the power supply portion 400 are transmitted to the electricity storage elements 500 via the wirings 340. The electric charges are temporarily accumulated in the electricity storage elements 500. After a certain quantity of electric charges is accumulated, the electric charges are transmitted from the electricity storage elements 500 to the load portion 600 via the wirings 340. For example, the control unit 610 monitors the quantity of electric charges accumulated in the electricity storage elements 500. After the certain quantity of electric charges is accumulated, the control unit 610 supplies the electric charges from the electricity storage elements 500 to the wireless communication module 620. When receiving the electric charges, the wireless communication module 620 transmits predetermined information to the outside.
For example, the beacon 200A having the above structure is bent and attached to a curved surface of a device in a facility, bent and mounted inside a wearable terminal, or bent in accordance with deformation of a wearable terminal. Since the base 310, the wiring portions 320, and the exterior material 700 are each made of an elastomer such as silicone rubber, the beacon 200A may be bent as described above. In addition, for example, since components having flexibility such as solar cells are used for the power supply portion 400 and small electronic components are used for the electricity storage elements 500 and the load portion 600, the beacon 200A may be bent more easily.
For example, the beacon 200A is attached to a device in a facility or mounted on a wearable terminal (including a deformable wearable terminal) in such a manner that the direction in which the beacon 200A is bent and extended is in parallel with the main extension axis S, which is in parallel with the longitudinal direction X of the base 310.
The wirings 340, each including a wiring portion 320 and a conductor portion 330 formed thereon, are formed on the wiring board 300A of the beacon 200A. The wirings 340 of the beacon 200A extend in the direction Q in parallel with the main extension axis S (the longitudinal direction X of the base 310). An individual wiring 340 is formed by forming a wiring portion 320 made of conductive paste and forming a conductor portion 330, which is made of metal material or carbon material having lower resistivity than that of the wiring portion 320, on the wiring portion 320. In this way, the wirings 340 have lower resistance than that of the wirings 340 formed only by the wiring portions 320. As a result, the reduction of the voltage drop when a current flows through the wirings 340 is achieved (see the above description made with reference to
However, the conductor portions 330, which are included in the wirings 340 of the beacon 200A and that extend in the direction Q in parallel with the main extension axis S, could hinder extension of the beacon 200A along the main extension axis S (
In addition, when the conductor portions 330 extending in the direction Q in parallel with the main extension axis S is extended along the main extension axis S, a crack running in a direction perpendicular to the main extension axis S could be caused in any one of the conductor portions 330 (see the above description made with reference to
Next, a beacon according to a second embodiment will be described.
A beacon 200 illustrated in
For the wiring board 300 of the beacon 200, the technique corresponding to the wiring board 1 as described with reference to
The wiring board 300 further includes a pair of wiring portions (wirings) 350 that electrically connects the power supply portion 400 such as solar cells and the load portion 600 including a control unit 610 and a wireless communication module 620. The wirings 350 are formed on the base 310 to extend in a direction Q in parallel with the main extension axis S. One of the wirings 350 extending in the direction Q is connected to one of the wirings 340 extending in the direction P, and the other wiring 350 extending in the direction Q is connected to the other wiring 340 extending in the direction P.
At least one electricity storage element 500 such as a chip capacitor is mounted between the wirings 340 extending in the direction P of the wiring board 300. In
The beacon 200 differs from the beacon 200A including the wiring board 300A as illustrated in
In the beacon 200, electric charges discharged from the power supply portion 400 are transmitted to the electricity storage elements 500 via the wirings 340 and 350. The electric charges are temporarily accumulated in the electricity storage elements 500. After a certain quantity of electric charges is accumulated, the electric charges are transmitted from the electricity storage elements 500 to the load portion 600 via the wirings 340 and 350. For example, the control unit 610 monitors the quantity of electric charges accumulated in the electricity storage elements 500. After the certain quantity of electric charges is accumulated, the control unit 610 supplies the electric charges from the electricity storage elements 500 to the wireless communication module 620. When receiving the electric charges, the wireless communication module 620 transmits predetermined information to the outside.
For example, the beacon 200 having the above structure is bent and attached to a curved surface of a device in a facility, bent and mounted inside a wearable terminal, or bent in accordance with deformation of a wearable terminal. For example, the beacon 200 is attached to a device in a facility or mounted on a wearable terminal (including a deformable wearable terminal) in such a manner that the direction in which the beacon 200 is bent and extended is in parallel with the main extension axis S, which is in parallel with the longitudinal direction X of the base 310.
Each of the wirings 340 of the beacon 200 is formed by forming a wiring portion 320 extending in the direction P perpendicular to the main extension axis S and a conductor portion 330 extending in the same direction P on the wiring portion 320. In addition to the wirings 340 in the direction P, the beacon 200 includes the wirings 350 extending in the direction Q in parallel with the main extension axis S. The conductor portions 330 are not formed on the wirings 350 extending in the direction Q. Extending the conductor portions 330 in the direction P perpendicular to the main extension axis S less hinders the extension of the base 310 than extending the conductor portions 330 in the direction Q in parallel with the main extension axis S (see the above description made with reference to
Since the conductor portions 330 are formed on the wiring portions 320, the resistance of the wirings 340 is maintained low. The electricity storage elements 500 are connected to these wirings 340 having low resistance. Since the wirings 340 including the conductor portions 330 extend in the direction P perpendicular to the main extension axis S, even when the beacon 200 is extended along the main extension axis S, a crack that increases the resistance of the wirings 340 is not easily caused in any one of the conductor portions 330 (see the above description made with reference to
In addition, since the electricity storage elements 500 of the beacon 200 are formed side by side in the direction P, the base 310 has a smaller size in its longitudinal direction X than that of the above beacon 200A including the electricity storage elements 500 formed side by side in the direction Q. Namely, the beacon 200 has a smaller size than the above beacon 200A. As a result, the beacon 200 may be installed and mounted on a more variety of devices or wearable terminals.
The electricity storage elements 500 of the beacon 200 may be arranged and connected differently from what is illustrated in
This beacon 200a illustrated in
The protruding wirings 360 are formed by printing conductive paste on a base 310. For example, the protruding wirings 360 are printed on the base 310 simultaneously with the wiring portions 320 (and wirings 350).
Conductor portions 330 are made of metal material or carbon material having lower resistivity than the wiring portions 320, and the conductor portions 330 are formed on the respective wiring portions 320. A wiring portion 320 and a conductor portion 330 thereon form a wiring 340 extending in the direction P.
For example, the conductor portions 330 are not formed on the wirings 350 that connect a power supply portion 400 and a load portion 600 and that extend in the direction Q nor on the protruding wirings 360 that protrude from the wirings 340.
The beacon 200a includes at least one electricity storage element 500 such as a chip capacitor (seven electricity storage elements 500 in
For example, an individual electricity storage element 500 has a rectangular planar shape. An electricity storage element 500 having a rectangular planar shape is arranged and connected between protruding wirings 360 facing each other or between a protruding wiring 360 and a wiring 350 facing each other, in such a manner that the longitudinal direction of the electricity storage element 500 is in the direction P, as illustrated in
This beacon 200b illustrated in
Namely, in the beacon 200b, between a pair of wirings 340 that is connected to one wiring 350 extending in the direction Q and that extends in the direction P, another wiring 340 that is connected to the other wiring 350 extending in the direction Q and that extends in the direction P is formed. In addition, in the beacon 200b, between facing wirings 340, protruding wirings 360 are formed with a gap 361 in the form of a crank course, as in the above example in
With the beacon 200b having the above structure, the capacitance or the quantity of charges accumulated is increased by increasing the number of electricity storage elements 500. As a result, a sufficient amount of power supplied to the load portion 600 is ensured.
In addition, the electricity storage elements 500 are connected to the low-resistance wirings 340 including the conductor portions 330. In addition, since the wirings 340 extend in the direction P, even when the beacon 200b is extended along the main extension axis S, a crack is not easily caused in any one of the conductor portions 330. Thus, the resistance of the corresponding wiring 340 is not easily increased. Therefore, even when the number of electricity storage elements 500 is increased, the increase of the wiring length and the increase of the resistance thereby are prevented.
While this beacon 200c illustrated in
Namely, the beacon 200c includes additional electricity storage elements 500 each arranged and connected between a protruding wiring 360 protruding from one wiring 340 and the other wiring 340, in addition to the electricity storage elements 500 illustrated in
With the beacon 200c having the above structure, by arranging electricity storage elements 500 more densely, more electricity storage elements 500 are arranged. Accordingly, since the capacitance or the quantity of charges accumulated is increased, a sufficient amount of power supplied to the load portion 600 is ensured.
While
The conductor portions 330 of the wirings 340 (or of the wirings 340, wirings 350 and protruding wirings 360) may have any one of various planar shapes other than a rectangular planar shape.
For example, as illustrated by a solid line in
For example, as illustrated by a solid line in
While the above description has been made with examples in which the planar shape of a conductor portion 330 is T or L shape, the same advantageous effects are obtained by forming the planar shape to be Japanese katakana character “e,” which looks similar to the English letter “H” rotated by 90 degrees, or Japanese katakana character “ko,” which looks similar to a square without the left side.
For example, a conductor portion 330 extending in the direction P is formed to have a planar shape as illustrated by a solid line in
With the conductor portion 330 having this planar shape, too, the same advantageous effects as described above are obtained. In the case of the conductor portion 330 having a rectangular planar shape indicated by a dotted line in
In addition, for example, the range of the direction in which the corresponding wiring 340 extends is more widened, and the range of the main extension axis S is more widened, compared with the conductor portion 330 having a rectangular planar shape. In addition, by gradually increasing the width of the conductor portion 330 from the center portion 333 to the two end portions 334 so that the sides near the center portion 333 in the direction Q are bent in a concave shape, formation of a flexion point and stress concentration at a flexion point are prevented. Thus, occurrence of a crack is prevented. In addition, in the case of the conductor portion 330 indicated by a solid line in
In addition, for example, the conductor portion 330 may be formed to have a planar shape as indicated by a solid line in
With this conductor portion 330, too, the same advantageous effects as described above are obtained. In the case of the conductor portion 330 indicated by a dotted line in
A wiring board may be formed by mounting one or two of the above power supply portion 400, electricity storage elements 500, and load portion 600 on the base 310. For example, a wiring board may be formed by mounting at least one electricity storage element 500 on the base 310, without mounting the power supply portion 400 and the load portion 600.
Next, a third embodiment will be described.
The above beacons 200, 200a, 200b, 200c, etc. according to the second embodiment may be installed in or mounted on various kinds of electronic apparatus.
The beacon 200 as illustrated in
The beacon 200 illustrated in
In the beacon 200, electric charges discharged from the power supply portion 400 are transmitted to the electricity storage elements 500 via the wirings 350 and 340. The electric charges are temporarily accumulated in the electricity storage elements 500. After a certain quantity of electric charges is accumulated, the electric charges are transmitted from the electricity storage elements 500 to the load portion 600 via the wirings 350 and 340. For example, the control unit 610 (the electronic components 611 to 613) monitors the quantity of electric charges accumulated in the electricity storage elements 500. After the certain quantity of electric charges is accumulated, the control unit 610 supplies the electric charges from the electricity storage elements 500 to the wireless communication module 620 via the wirings 340, 350, and 380. When receiving the electric charges, the wireless communication module 620 transmits predetermined information to the outside of the electronic apparatus 800.
The information transmitted from the beacon 200 of the electronic apparatus 800 is received by a receiving apparatus 900 (a terminal) outside the electronic apparatus 800 such as a smartphone, a tablet, a personal computer, or a wearable terminal. The receiving apparatus 900 uses the received information for various services. For example, the information is used for a location information service in which the receiving apparatus 900 is provided with its current location and is guided to its destination. As another example, the information is used for a monitoring service in which a source transmitting information about the beacon 200 is searched for.
The above description has been made by using, as an example, the electronic apparatus 800 including the beacon 200. However, an electronic apparatus using one of the other beacons 200a, 200b, 200c, etc. may be realized in the same way.
In addition, other than a beacon, the above wiring board having extensibility may be used for any one of various kinds of electronic apparatus such as computers (personal computers, supercomputers, servers, etc.), smartphones, mobile phones, tablet terminals, sensors, cameras, audio devices, measuring devices, inspection devices, and manufacturing devices. In this case, the wiring board may be used for connecting electronic components or connecting electronic apparatuses by using a connector, other than for mounting electronic components.
According to the disclosed technique, even when a base is extended in its longitudinal direction and a crack is caused thereby, the resistance is not changed by the crack. Namely, a wiring board representing stable characteristics is obtained. In addition, an electronic apparatus that includes the wiring board and that stably operates is obtained.
All examples and conditional language provided herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2016-146518 | Jul 2016 | JP | national |