Embodiments of the present disclosure generally relate to the field of semiconductor packaging, and in particular electrical couplings within package substrates.
Continued growth in virtual machines and cloud computing will continue to increase the demand for high-speed I/O within packages and substrates.
Embodiments described herein may be related to apparatuses, processes, and techniques for creating coaxial structures within glass package substrates. These techniques, in embodiments, may be extended to create other structures, for example capacitors within glass substrates. These embodiments may provide the ability to control structural impedance, provide complete shielding for a signal, provide a reduced footprint versus legacy approaches, on the order of 10 times area reduction or more. Furthermore, embodiments extend the implementation of coaxial structures to different structures other than transmission lines.
Legacy coaxial structures, such as transmission lines, are widely used for high speed transmission. Coaxial structures provide signal shielding, high integrity and impedance control over a broad frequency band. In embodiments, such coaxial structures may be useful on a package, for example as a signal transitions between a first level interconnect (FLI) and a second level interconnect (SLI).
Coaxial structures may be implemented using laser-assisted etching of glass interconnects to create through glass coaxial structures that have a reduced footprint within a glass substrate. In embodiments, the laser-assisted etching process may be used to build trenches within a glass substrate, but may also be used as a through glass process to combine coaxial and non-coaxial structures on the same substrate.
One or more laser sources followed by wet-etching may be used to create through hole vias or trenches into the glass panel or glass wafer. Using these laser techniques, vias may be created with a small diameter, for example on the order of less than 10 μm, and may be spaced with a pitch on the order of 50 μm or less. Other vias may be created with different diameter sizes. These vias may be later plated for filled to create electrical pathways through the bridge. These techniques may be used to create vias in the glass wafer or panel that have high aspects ratios, for example 40:1 or 50:1. Because of the fine pitch of the vias, more signals may be put through the BGA field at a higher density and may expand the frequency range resulting in a higher bandwidth communications. In addition, these techniques may reduce or eliminate impedance mismatch, which in legacy implementations may limit the frequency bandwidth of signals transmitted through the package BGA interface.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof, wherein like numerals designate like parts throughout, and in which is shown by way of illustration embodiments in which the subject matter of the present disclosure may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
For the purposes of the present disclosure, the phrase “A and/or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).
The description may use perspective-based descriptions such as top/bottom, in/out, over/under, and the like. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of embodiments described herein to any particular orientation.
The description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.
The term “coupled with,” along with its derivatives, may be used herein. “Coupled” may mean one or more of the following. “Coupled” may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements indirectly contact each other, but yet still cooperate or interact with each other, and may mean that one or more other elements are coupled or connected between the elements that are said to be coupled with each other. The term “directly coupled” may mean that two or more elements are in direct contact.
Various operations may be described as multiple discrete operations in turn, in a manner that is most helpful in understanding the claimed subject matter. However, the order of description should not be construed as to imply that these operations are necessarily order dependent.
As used herein, the term “module” may refer to, be part of, or include an ASIC, an electronic circuit, a processor (shared, dedicated, or group) and/or memory (shared, dedicated, or group) that execute one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
Various Figures herein may depict one or more layers of one or more package assemblies. The layers depicted herein are depicted as examples of relative positions of the layers of the different package assemblies. The layers are depicted for the purposes of explanation, and are not drawn to scale. Therefore, comparative sizes of layers should not be assumed from the Figures, and sizes, thicknesses, or dimensions may be assumed for some embodiments only where specifically indicated or discussed.
Diagram 100 shows a high level process flow for a through via and blind via (or trench) in a microelectronic package substrate (e.g. glass) using LEGIT to create a through via or a blind via. A resulting volume/shape of glass with laser-induced morphology change that can then be selectively etched to create a trench, a through hole or a void that can be filled with conductive material. A through via 112 is created by laser pulses from two laser sources 102, 104 on opposite sides of a glass wafer 106. As used herein, a through drill and a through via refers to when the drill or the via starts on one side of the glass/substrate and ends on the other side. A blind drill and a blind via refers to when the drill or the via starts on the surface of the substrate and stops partially inside the substrate. In embodiments, the laser pulses from the two laser sources 102, 104 are applied perpendicularly to the glass wafer 106 to induce a morphological change 108, which may also be referred to as a structural change, in the glass that encounters the laser pulses. This morphological change 108 includes changes in the molecular structure of the glass to make it easier to etch out (remove a portion of the glass). In embodiments, a wet etch process may be used.
Diagram 120 shows a high level process flow for a double blind shape. A double blind shape 132, 133 may be created by laser pulses from two laser sources 122, 124, which may be similar to laser sources 102, 104, that are on opposite sides of the glass wafer 126, which may be similar to glass wafer 106. In this example, adjustments may be made in the laser pulse energy and/or the laser pulse exposure time from the two laser sources 122, 124. As a result, morphological changes 128, 129 in the glass 126 may result, with these changes making it easier to etch out portions of the glass. In embodiments, a wet etch process may be used.
Diagram 140 shows a high level process flow for a single-blind shape, which may also be referred to as a trench. In this example, a single laser source 142 delivers a laser pulse to the glass wafer 146 to create a morphological change 148 in the glass 146. As described above, these morphological changes make it easier to etch out a portion of the glass 152. In embodiments, a wet etch process may be used.
Diagram 160 shows a high level process flow for a through via shape. In this example, a single laser source 162 applies a laser pulse to the glass 166 to create a morphological change 168 in the glass 166, with the change making it easier to etch out a portion of the glass 172. As shown here, the laser pulse energy and/or laser pulse exposure time from the laser source 162 has been adjusted to create an etched out portion 172 that extends entirely through the glass 166.
With respect to
In embodiments using the process described with respect to
Similarly,
In other embodiments (not shown), the outer conductor and the associated via may have a different shape, such as a non-circular shape that may include a square, rectangular or any irregular closed loop. In other embodiments, the outer conductor may not be a closed loop or may be discontinued at different locations.
Capacitor structure 500 shows a glass center 552, which may be part of the glass core 502, surrounded by a first electrode 554. First electrode 554 is surrounded by a dielectric 556, which may be a high-k dielectric. The dielectric 556 may include SiO2, Si3N4, HfO2, HfZrO2, TiO2, ZrO2, SrTiO2, BaTiO2, and/or BaSrTiO2. The dielectric 556 is surrounded by a second electrode 558, which in turn may be surrounded by more of the glass core 502. In embodiments, the glass center 552, first electrode 554, dielectric 556, and second electrode 558 may be concentric structures. In embodiments, they may be circular as shown, or they may be polygonal, or may be an irregular shape. In embodiments, the etches created in which to place the first electrode 554, the dielectric 556, and the second electrode 558 may be created using techniques described above in
At block 702, the process may include identifying a glass substrate having a first side and a second side opposite the first side. In embodiments, the glass substrate may be similar to glass substrate 106, 126, 146, 166 of
At block 704, the process may further include creating a first blind via and a second blind via into the glass substrate, wherein the first blind via is a concentric shape around a center glass core, and the second blind via is a concentric shape surrounding the first blind via, a glass layer separating the first blind via from the second blind via, wherein the first blind via and the second blind via extend from the first side of the glass substrate toward the second side of the glass substrate but not reaching the second side of the glass substrate. In embodiments, the first blind via may be similar to etching 426 of
At block 706, the process may further include inserting conductive material into the first blind via and into the second blind via. In embodiments, the conductive material may be similar to conductive material 423, 427 of
At block 708, the process may further include creating a first via corresponding to the first blind via and a second via corresponding to the second blind via by removing a portion of the second side of the glass substrate. In embodiments, the removed portion of the second side of the glass substrate may correspond to removed portion 431 of
In an embodiment, the electronic system 800 is a computer system that includes a system bus 820 to electrically couple the various components of the electronic system 800. The system bus 820 is a single bus or any combination of busses according to various embodiments. The electronic system 800 includes a voltage source 830 that provides power to the integrated circuit 810. In some embodiments, the voltage source 830 supplies current to the integrated circuit 810 through the system bus 820.
The integrated circuit 810 is electrically coupled to the system bus 820 and includes any circuit, or combination of circuits according to an embodiment. In an embodiment, the integrated circuit 810 includes a processor 812 that can be of any type. As used herein, the processor 812 may mean any type of circuit such as, but not limited to, a microprocessor, a microcontroller, a graphics processor, a digital signal processor, or another processor. In an embodiment, the processor 812 includes, or is coupled with, all or part of a high-speed bridge between a package and a component, as disclosed herein. In an embodiment, SRAM embodiments are found in memory caches of the processor. Other types of circuits that can be included in the integrated circuit 810 are a custom circuit or an application-specific integrated circuit (ASIC), such as a communications circuit 814 for use in wireless devices such as cellular telephones, smart phones, pagers, portable computers, two-way radios, and similar electronic systems, or a communications circuit for servers. In an embodiment, the integrated circuit 810 includes on-die memory 816 such as static random-access memory (SRAM). In an embodiment, the integrated circuit 810 includes embedded on-die memory 816 such as embedded dynamic random-access memory (eDRAM).
In an embodiment, the integrated circuit 810 is complemented with a subsequent integrated circuit 811. Useful embodiments include a dual processor 813 and a dual communications circuit 815 and dual on-die memory 817 such as SRAM. In an embodiment, the dual integrated circuit 810 includes embedded on-die memory 817 such as eDRAM.
In an embodiment, the electronic system 800 also includes an external memory 840 that in turn may include one or more memory elements suitable to the particular application, such as a main memory 842 in the form of RAM, one or more hard drives 844, and/or one or more drives that handle removable media 846, such as diskettes, compact disks (CDs), digital variable disks (DVDs), flash memory drives, and other removable media known in the art. The external memory 840 may also be embedded memory 848 such as the first die in a die stack, according to an embodiment.
In an embodiment, the electronic system 800 also includes a display device 850, an audio output 860. In an embodiment, the electronic system 800 includes an input device such as a controller 870 that may be a keyboard, mouse, trackball, game controller, microphone, voice-recognition device, or any other input device that inputs information into the electronic system 800. In an embodiment, an input device 870 is a camera. In an embodiment, an input device 870 is a digital sound recorder. In an embodiment, an input device 870 is a camera and a digital sound recorder.
As shown herein, the integrated circuit 810 can be implemented in a number of different embodiments, including all or part of a coaxial structure in a glass substrate, according to any of the several disclosed embodiments and their equivalents, an electronic system, a computer system, one or more methods of fabricating an integrated circuit, and one or more methods of fabricating an electronic assembly that includes a package substrate implementing all or part of a coaxial structure in a glass substrate, according to any of the several disclosed embodiments as set forth herein in the various embodiments and their art-recognized equivalents. The elements, materials, geometries, dimensions, and sequence of operations can all be varied to suit particular I/O coupling requirements including array contact count, array contact configuration for a microelectronic die embedded in a processor mounting substrate according to any of the several disclosed processes used for a coaxial structure in a glass substrate embodiments and their equivalents. A foundation substrate may be included, as represented by the dashed line of
Various embodiments may include any suitable combination of the above-described embodiments including alternative (or) embodiments of embodiments that are described in conjunctive form (and) above (e.g., the “and” may be “and/or”). Furthermore, some embodiments may include one or more articles of manufacture (e.g., non-transitory computer-readable media) having instructions, stored thereon, that when executed result in actions of any of the above-described embodiments. Moreover, some embodiments may include apparatuses or systems having any suitable means for carrying out the various operations of the above-described embodiments.
The above description of illustrated embodiments, including what is described in the Abstract, is not intended to be exhaustive or to limit embodiments to the precise forms disclosed. While specific embodiments are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the embodiments, as those skilled in the relevant art will recognize.
These modifications may be made to the embodiments in light of the above detailed description. The terms used in the following claims should not be construed to limit the embodiments to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
The following paragraphs describe examples of various embodiments.
Example 1 is a package comprising: a glass substrate having a first side and a second side opposite the first side; and a coaxial structure extending from the first side of the glass substrate to the second side of the glass substrate, the coaxial structure including: a first conductor at a center of the coaxial structure and extending from the first side of the glass substrate to the second side of the glass substrate, a second conductor surrounding the first conductor, the second conductor extending from the first side of the glass substrate to the second side of the glass substrate, and a portion of the glass substrate located between the first conductor and the second conductor.
Example 2 may include the package of example 1, wherein the layer of glass substrate between the first conductor and the second conductor electrically isolates the first conductor and the second conductor.
Example 3 may include the package of example 1, wherein the first conductor is a signal conductor and the second conductor is a ground conductor.
Example 4 may include the package of example 1, wherein the first conductor in the second conductor include copper or a copper alloy.
Example 5 may include the package of example 1, wherein a diameter of the first conductor is at least 10 μm.
Example 6 may include the package of example 1, wherein a thickness of the second conductor ranges from 10 μm to 50 μm.
Example 7 may include the package of example 1, wherein the second conductor surrounding the first conductor is concentric to the first conductor.
Example 8 may include the package of example 7, wherein the second conductor concentric to the first conductor further includes a shape of the conductor concentric to the first conductor in a selected one of: a circle, a polygon, or an irregular shape.
Example 9 may include the package of example 1, wherein the coaxial structure further includes a third conductor proximate to the first conductor and surrounded by the second conductor.
Example 10 may include the package of example 1, wherein the portion of the glass substrate located between the first conductor in the second conductor is a first portion of the glass substrate; and further comprising: a second portion of the glass substrate within the first conductor, the second portion of the glass substrate extending from the first side of the glass substrate to the second side of the glass substrate.
Example 11 may include the package of example 1, wherein one or more walls of the first conductor or the second conductor are tapered from the first side of the substrate to the second side of the substrate.
Example 12 is a capacitor, comprising: a glass substrate having a first side and a second side opposite the first side; and a coaxial structure extending from the first side of the glass substrate to the second side of the glass substrate, the coaxial structure including: a first conductor at a center of the coaxial structure and extending from the first side of the glass substrate to the second side of the glass substrate, a first dielectric located within the first conductor and extending from the first side of the glass substrate to the second side of the glass substrate, a second conductor surrounding the first conductor, the second conductor extending from the first side of the glass substrate to the second side of the glass substrate, and a second dielectric located between the first conductor and the second conductor, the second dielectric extending from the first side of the glass substrate to the second side of the glass substrate.
Example 13 may include the capacitor of example 12, wherein the first conductor or the second conductor include a selected one of: copper, gold, aluminum.
Example 14 may include the capacitor of example 12, wherein the first dielectric is a portion of the glass substrate.
Example 15 may include the capacitor of example 12, wherein the second dielectric comprises at least one of Hf, Zr, Ti, Sr, Ba, and/or Fe.
Example 16 may include the capacitor of any one of examples 12-15, wherein the first conductor and the second conductor are concentric.
Example 17 is a system comprising: a glass substrate having a first side and a second side opposite the first side; a buildup layer on the first side of the glass substrate; and wherein the glass substrate includes a coaxial structure extending from the first side of the glass substrate to the second side of the glass substrate, the coaxial structure including: a first conductor at a center of the coaxial structure and extending from the first side of the glass substrate to the second side of the glass substrate, a second conductor surrounding the first conductor, the second conductor extending from the first side of the glass substrate to the second side of the glass substrate, and a portion of the glass substrate located between the first conductor and the second conductor.
Example 18 may include the system of example 17, wherein the buildup layer includes a redistribution layer (RDL), wherein the RDL is electrically coupled with the first conductor and the second conductor.
Example 19 may include the system of example 17, wherein the first conductor is a signal conductor, and the second conductor is a ground.
Example 20 may include the system of any one of examples 17-19, wherein the buildup layer is a first buildup layer, and further including: a second buildup layer on the second side of the glass substrate, wherein the second buildup layer includes an RDL that is electrically coupled with the first conductor in the second conductor.
Example 21 may include the system of example 20, wherein the coaxial structure provides high-bandwidth communication between the first buildup layer and the second buildup layer.
Example 22 is a method comprising: identifying a glass substrate having a first side and a second side opposite the first side; creating a first blind via and a second blind via into the glass substrate, wherein the first blind via is a concentric shape around a center glass core, and the second blind via is a concentric shape surrounding the first blind via, a glass layer separating the first blind via from the second blind via, wherein the first blind via and the second blind via extend from the first side of the glass substrate toward the second side of the glass substrate but not reaching the second side of the glass substrate; inserting conductive material into the first blind via and into the second blind via; and creating a first via corresponding to the first blind via and a second via corresponding to the second blind via by removing a portion of the second side of the glass substrate.
Example 23 may include the method of example 22, wherein inserting conductive material into the first via and into the second via further includes a selected one of: conformally plating the conductive material onto a wall of the first blind via and the second blind via or filling the first blind via and filling the second of blind via with conductive material.
Example 24 may include the method of example 23, wherein creating the first blind via in the second blind via into the glass substrate further includes etching the first blind via and etching the second blind via using laser-assisted etching of glass interconnects techniques.
Example 25 may include the method of example 23, further comprising, after inserting conductive material: etching the glass layer between the first of blind via and the second blind via; and inserting a dielectric material in the etched glass layer to electrically separate the conductive material in the first blind via from the conductive material in the second blind via.
Example 26 may include the method of any one of examples 22-25, wherein the conductive material includes a selected one of: copper, gold, aluminum.