Various embodiments described herein relate to integrated circuit packaging, and more particularly, to flip-chip packaging.
Various conventional schemes have been devised for ground shielding of chips in a multi-chip integrated circuit module with flip-chip packaging. One such conventional scheme is to provide a single metal shield that encloses a mold surrounding all of the chips within the module. While such a scheme of conventional ground shielding may be capable of providing inter-module shielding, that is, shielding between separate modules, it is not capable of providing intra-module shielding, that is, shielding between different chips within the same module. Moreover, the shielding planes in such a scheme are positioned to surround the outer surfaces of the mold that covers all of the chips within the module, and are therefore separated by considerable distances from the circuits embedded within the chips. Therefore, the grounding effect of this type of conventional flip-chip module shielding may be limited.
In order to provide intra-module shielding, another conventional scheme has been devised which includes drilling a hole through the mold between two adjacent chips in a flip-chip module, to form a gap that separates two adjacent molds each enclosing a respective chip. A metal shield is provided outside each of the molds to achieve compartmentalized shielding between adjacent chips within the module. In such a drilled compartment shielding scheme, however, the shielding planes of each of the compartmentalized metal shields are still by considerable distances from the circuits embedded within the chips due to the presence of the mold between the chip and the shielding planes. Moreover, the process of drilling holes into the mold may be expensive and difficult to control, thereby decreasing the yield and increasing the cost of manufacturing.
Exemplary embodiments of the disclosure are directed to integrated circuit devices and methods of making the same.
In an embodiment, a device is provided, the device comprising: a substrate comprising at least one conductor portion and at least one insulator portion; a first plurality of bumps and a second plurality of bumps disposed on the substrate; a first chip disposed on the first plurality of bumps; a second chip disposed on the second plurality of bumps, wherein the first chip and the second chip are spaced apart by a gap, and wherein said at least one conductor portion of the substrate is positioned directly opposite the gap between the first chip and the second chip; and a conductor shield comprising a plurality of conductor surfaces, wherein at least one of the conductor surfaces is directly connected to said at least one conductor portion of the substrate directly opposite the gap between the first chip and the second chip, wherein at least one of the conductor surfaces immediately surrounds the first chip, and wherein at least one of the conductor surfaces immediately surrounds the second chip.
In another embodiment, a device is provided, the device comprising: an interposer comprising a plurality of conductor portions and a plurality of dielectric portions, the interposer having a substantially flat first surface over the conductor portions and the dielectric portions; a first plurality of flip-chip bumps and a second plurality of flip-chip bumps disposed on the first surface of the interposer; a first chip disposed on the first plurality of flip-chip bumps; a second chip disposed on the second plurality of flip-chip bumps, wherein the first chip and the second chip are spaced apart by a gap on the first surface of the interposer, and wherein at least one of the conductor portions of the interposer is positioned directly opposite the gap between the first chip and the second chip; and a conductor shield comprising a plurality of conductor surfaces, wherein at least one of the conductor surfaces is directly connected to said at least one of the conductor portions of the interposer directly opposite the gap between the first chip and the second chip, wherein at least one of the conductor surfaces immediately surrounds the first chip, and wherein at least one of the conductor surfaces immediately surrounds the second chip.
In another embodiment, a device is provided, the device comprising: a substrate comprising a plurality of conductor portions and a plurality of insulator portions, the substrate having a substantially flat first surface over the conductor portions and the insulator portions; a first plurality of bumps and a second plurality of bumps disposed on the first surface of the substrate; a first chip disposed on the first plurality of bumps; a second chip disposed on the second plurality of bumps, wherein the first chip and the second chip are spaced apart by a gap on the first surface of the substrate, and wherein at least one of the conductor portions of the substrate is positioned directly opposite the gap between the first chip and the second chip; a first capillary under-fill (CUF) disposed between the first chip and the substrate; a second CUF disposed between the second chip and the substrate; and means for ground shielding the first chip and the second chip.
In yet another embodiment, a method of making a device is provided, the method comprising: providing a substrate comprising a plurality of conductor portions and a plurality of insulator portions; providing a first solder mask and a second solder mask on the substrate, wherein the first and second solder masks are separated by an opening to expose at least one of the conductor portions of the substrate; providing a first plurality of bumps and a second plurality of bumps on the substrate; providing a first chip on the first plurality of bumps and a second chip on the second plurality of bumps, the first chip and the second chip spaced apart by a gap directly opposite said at least one of the conductor portions of the substrate exposed by the opening between the first solder mask and the second solder mask; and providing a conductor shield comprising a plurality of conductor surfaces, wherein at least one of the conductor surfaces is directly connected to said at least one of the conductor portions of the substrate exposed by the opening between the first solder mask and the second solder mask, wherein at least one of the conductor surfaces immediately surrounds the first chip, and wherein at least one of conductor surfaces immediately surrounds the second chip.
The accompanying drawings are presented to aid in the description of embodiments of the disclosure and are provided solely for illustration of the embodiments and not limitation thereof.
Aspects of the disclosure are described in the following description and related drawings directed to specific embodiments. Alternate embodiments may be devised without departing from the scope of the disclosure. Additionally, well-known elements will not be described in detail or will be omitted so as not to obscure the relevant details of the disclosure.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments. Likewise, the term “embodiments” does not require that all embodiments include the discussed feature, advantage or mode of operation.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments. As used herein, the singular forms “a,” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises,” “comprising,” “includes” or “including,” when used herein, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof. Moreover, it is understood that the word “or” has the same meaning as the Boolean operator “OR,” that is, it encompasses the possibilities of “either” and “both” and is not limited to “exclusive or” (“XOR”), unless expressly stated otherwise. It is also understood that the symbol “I” between two adjacent words has the same meaning as “or” unless expressly stated otherwise. Moreover, phrases such as “connected to,” “coupled to” or “in communication with” are not limited to direct connections unless expressly stated otherwise.
In an embodiment in which the substrate 102 comprises an interposer 104, a plurality of conductor portions 106a, 106b, 106c, . . . 106f and a plurality of insulator or dielectric portions 108a, 108b, 108c, . . . 108g are provided in the interposer 104. The conductor portions 106a, 106b, 106c, . . . 106f may be interspersed between the insulator or dielectric portions 108a, 108b, 108c, . . . 108g. In an embodiment, the conductor portions 106a, 106b, 106c, . . . 106f are patterned or positioned such that at least some of the conductor portions 106a, 106b, 106c, . . . 106f of the interposer 104 are directly connected to respective flip-chip bumps which support the chips in the FC device. For example, in the embodiment illustrated in
As shown in
In the embodiment shown in
In an embodiment, the substrate 102 or the interposer 104 has a substantially flat top surface 118 over its conductor portions 106a, 106b, 106c, . . . 106f and its insulator or dielectric portions 108a, 108b, 108c, . . . 108g. In an embodiment, a first solder mask 144 is provided on the portion of the substrate 102 or the interposer 104 beneath the first chip 110, and a second solder mask 146 is provided on the portion of the substrate 102 or the interposer 104 beneath the second chip 112. In an embodiment in which the first plurality of bumps, such as bumps 114a, 114b and 114c as shown in
In an embodiment in which the second plurality of bumps, such as bumps 116a and 116b as shown in
In an embodiment, a first capillary under-fill (CUF) 150 is provided to fill the space between the first chip 110 and the first solder mask 144, while a second CUF 152 is provided to fill the space between the second chip 112 and the second solder mask 146. In an embodiment, the first and second CUFs 150 and 152 may be provided as shielding isolation media for the first and second chips 110 and 112, respectively. In an embodiment, the first and second CUFs 150 and 152 may be provided to fill the spaces beneath the first and second chips 110 and 112, respectively, after the first and second solder masks 144 and 146, the first and second pluralities of bumps 114a, 114b, 114c, 116a and 116b, and the first and second chips 110 and 112 have been installed on the substrate 102 or the interposer 104. Embodiments of methods of making the device of
Although in the sectional view of
The conductor surfaces of the conductor shield 138 also include conductor surfaces 140b, 140c and 140d in direct contact with the top horizontal surface 126 and the lateral surfaces 128 and 130 of the first chip 110, as well as conductor surfaces 140e, 140f and 140g in direct contact with the top horizontal surface 132 and the lateral surfaces 134 and 136 of the second chip 112. In the embodiment shown in
In an embodiment, a first CUF is provided on the first solder mask and a second CUF is provided on the second solder mask to provide shielding isolation for the first and second chips, respectively. In an embodiment, the conductor shield is provided by sputtering a metal on the first chip, the second chip, and the conductor portion of the substrate exposed by the opening between the first solder mask and the second solder mask. In an alternate embodiment, the conductor shield is provided by plating a metal on the first chip, the second chip, and the conductor portion of the substrate exposed by the opening between the first solder mask and the second solder mask. In a further embodiment, a molding is provided outside the conductor shield.
With a conductor shield that immediately surrounds each of the chips in an FC device or module, intra-module shielding between different chips within the same FC device or module is attained. Compact compartmentalized shielding is realized without the need for drilling into the mold between the chips. In an embodiment, CUFs with FC bumps may be utilized for electrical isolation of the chips. Furthermore, the conductor shield may be grounded by direct contacts with one or more grounded conductor portions of an interposer or substrate, thereby achieving reliable grounding of the conductor shield. With compact compartmentalized ground shielding, various digital, analog, mixed signal, or RF circuits on the same device or module may operate without undesirable electromagnetic or radio-signal (RF) interference between one another.
While the foregoing disclosure shows illustrative embodiments, it should be noted that various changes and modifications could be made herein without departing from the scope of the appended claims. The functions, steps or actions of the method claims in accordance with embodiments described herein need not be performed in any particular order unless expressly stated otherwise. Furthermore, although elements may be described or claimed in the singular, the plural is contemplated unless limitation to the singular is explicitly stated.
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