A semiconductor die package may include one or more integrated circuit (IC) dies, or chips, from a semiconductor wafer, such as a system-on-chip (SoC) IC die, a dynamic random access memory (DRAM) IC die, or a high bandwidth memory (HBM) IC die. The semiconductor die package may include an interposer that provides an interface between the one or more IC dies and a substrate. The semiconductor die package may further include one or more connection structures to provide electrical connectivity for signaling between the one or more IC dies, the interposer, and the substrate. Additionally and/or alternatively, IC dies may be vertically stacked and/or directly bonded without the use of an interposer.
Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It is noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact. In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
In some cases, a semiconductor die package may include an integrated circuit (IC) die such as a dynamic random access memory (DRAM) IC die, a system-on-chip (SoC) IC die, and/or another type of IC die. Heat generated by the IC die during a duty cycle may damage the IC die if the semiconductor die package is not able to dissipate the heat at a rate that enables a temperature of the IC die to satisfy a threshold (e.g., a junction temperature threshold).
To dissipate the heat, the semiconductor die package may include a layered stack including a thermal interface material, a heat spreader component, and/or a lid component, among other examples. A top surface of the layered stack (e.g., the lid component, among other examples) may have an approximately planar contour. Due to the approximately planar contour, a fluid flowing over the semiconductor package may be dominated by a laminar flow, thereby reducing a rate of convective heat transfer from the semiconductor package. Additionally, the layered stack may increase a thickness of the semiconductor die package to consume space in a computing system including the semiconductor die package. Additionally, multiple manufacturing steps used to fabricate the layered stack may consume resources of a fabrication facility (e.g., manufacturing tools, materials, and/or computing resources, among other examples) and reduce the efficiency of the fabrication facility relative to another fabrication facility that fabricates the semiconductor die package without the layered stack.
Some implementations described herein include systems and techniques for fabricating a semiconductor die package that includes a cooling interface region formed in surface of an integrated circuit die. The cooling interface region, which includes a combination of channel regions and pillar structures, may be directly exposed to a fluid above and/or around the semiconductor die package.
In this way, the cooling interface region causes a turbulent flow of the fluid to increase a rate of convective heat transfer from the semiconductor die package relative to a semiconductor package not including the cooling interface region. Additionally, a thickness of the semiconductor die package may be reduced relative to another semiconductor die package including a thermal interface material, a heat spreader component, and/or a lid component. The reduced thickness of the semiconductor die package may conserve space in a computing system, may enable the size of the computing system to be reduced, and/or may enable the semiconductor die package to be used in small form factor applications, such as mobile computing and Internet of things (IoT). Additionally, the semiconductor die package including the cooling interface region may increase the efficiency of the fabrication facility relative to another fabrication facility that fabricates the semiconductor die package including the thermal interface material, the heat spreader component, and/or the lid component.
In some implementations, the semiconductor processing tool sets 105-150, and operations performed by the semiconductor processing tool sets 105-150, are distributed across multiple facilities. Additionally, or alternatively, one or more of the semiconductor processing tool sets 105-150 may be subdivided across the multiple facilities. Sequences of operations performed by the semiconductor processing tool sets 105-150 may vary based on a type of the semiconductor package or a state of completion of the semiconductor package.
One or more of the semiconductor processing tool sets 105-150 may perform a combination of operations to assemble a semiconductor package (e.g., attach one or more IC dies to a substrate, where the substrate provides an external connectivity to a computing device, among other examples). Additionally, or alternatively, one or more of the semiconductor processing tool sets 105-150 may perform a combination of operations to ensure a quality and/or a reliability of the semiconductor package (e.g., test and sort the one or more IC dies, and/or the semiconductor package, at various stages of manufacturing).
The semiconductor package may correspond to a type of semiconductor package. For example, the semiconductor package may correspond to a flipchip (FC) type of semiconductor package, a ball grid array (BGA) type of semiconductor package, a multi-chip package (MCP) type of semiconductor package, or a chip scale package (CSP) type of semiconductor package. Additionally, or alternatively, the semiconductor package may correspond to a plastic leadless chip carrier (PLCC) type of semiconductor package, a system-in-package (SIP) type of semiconductor package, a ceramic leadless chip carrier (CLCC) type of semiconductor package, or a thin small outline package (TSOP) type of semiconductor package, among other examples.
The RDL tool set 105 includes one or more tools capable of forming one or more layers and patterns of materials (e.g., dielectric layers, conductive redistribution layers, and/or vertical connection access structures (vias), among other examples) on a semiconductor substrate (e.g., a semiconductor wafer, among other examples). The RDL tool set 105 may include a combination of one or more photolithography tools (e.g., a photolithography exposure tool, a photoresist dispense tool, a photoresist develop tool, or a photoresist ashing tool, among other examples), a combination of one or more etch tools (e.g., a plasma-based etched tool, a dry-etch tool, or a wet-etch tool, tool among other examples), and one or more deposition tools (e.g., a chemical vapor deposition (CVD) tool, a physical vapor deposition (PVD) tool, an atomic layer deposition (ALD) tool, or a plating tool, among other examples). In some implementations, the example environment 100 includes a plurality of types of such tools as part of RDL tool set 105.
The planarization tool set 110 includes one or more tools that are capable of polishing or planarizing various layers of the semiconductor substrate (e.g., the semiconductor wafer). The planarization tool set 110 may also include tools capable of thinning the semiconductor substrate. The planarization tool set 110 may include a chemical mechanical planarization (CMP) tool or a lapping tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the planarization tool set 110.
The connection tool set 115 includes one or more tools that are capable of forming connection structures (e.g., electrically-conductive structures) as part of the semiconductor package. The connection structures formed by the connection tool set 115 may include a wire, a stud, a pillar, a bump, or a solder ball, among other examples. The connection structures formed by the connection tool set 115 may include materials such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, or a palladium (Pd) material, among other examples. The connection tool set 115 may include a bumping tool, a wirebond tool, or a plating tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the connection tool set 115.
The ATE tool set 120 includes one or more tools that are capable of testing a quality and a reliability of the one or more IC dies and/or the semiconductor package (e.g., the one or more IC dies after encapsulation). The ATE tool set 120 may perform wafer testing operations, known good die (KGD) testing operations, semiconductor package testing operations, or system-level (e.g., a circuit board populated with one or more semiconductor packages and/or one or more IC dies) testing operations, among other examples. The ATE tool set 120 may include a parametric tester tool, a speed tester tool, and/or a burn-in tool, among other examples. Additionally, or alternatively, the ATE tool set 120 may include a prober tool, probe card tooling, test interface tooling, test socket tooling, a test handler tool, burn-in board tooling, and/or a burn-in board loader/unloader tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the ATE tool set 120.
The singulation tool set 125 includes one or more tools that are capable of singulating (e.g., separating, removing) the one or more IC dies or the semiconductor package from a carrier. For example, the singulation tool set 125 may include a dicing tool, a sawing tool, or a laser tool that cuts the one or more IC dies from the semiconductor substrate. Additionally, or alternatively, the singulation tool set 125 may include a trim-and-form tool that excises the semiconductor package from a leadframe. Additionally, or alternatively, the singulation tool set 125 may include a router tool or a laser tool that removes the semiconductor package from a strip or a panel of an organic substrate material, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the singulation tool set 125.
The die-attach tool set 130 includes one or more tools that are capable of attaching the one or more IC dies to the interposer, the leadframe, and/or the strip of the organic substrate material, among other examples. The die-attach tool set 130 may include a pick-and-place tool, a taping tool, a reflow tool (e.g., a furnace), a soldering tool, or an epoxy dispense tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the die-attach tool set 130.
The encapsulation tool set 135 includes one or more tools that are capable of encapsulating the one or more IC dies (e.g., the one or more IC dies attached to the interposer, the leadframe, or the strip of organic substrate material). For example, the encapsulation tool set 135 may include a molding tool that encapsulates the one or more IC dies in a plastic molding compound. Additionally, or alternatively, the encapsulation tool set 135 may include a dispense tool that dispenses an epoxy polymer underfill material between the one or more IC dies and an underlying surface (e.g., the interposer or the strip of organic substrate material, among other examples). In some implementations, the example environment 100 includes a plurality of types of such tools as part of the encapsulation tool set 135.
The PCB tool set 140 incudes one or more tools that are capable of forming a PCB having one or more layers of electrically-conductive traces. The PCB tool set 140 may form a type of PCB, such as a single layer PCB, a multi-layer PCB, or a high density connection (HDI) PCB, among other examples. In some implementations, the PCB tool set 140 forms the interposer and/or the substrate using one or more layers of a buildup film material and/or fiberglass reinforced epoxy material. The PCB tool set 140 may include a laminating tool, a plating tool, a photoengraving tool, a laser cutting tool, a pick-and-place tool, an etching tool, a dispense tool, a bonding tool, and/or a curing tool (e.g., a furnace) among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the PCB tool set 140.
The SMT tool set 145 includes one or more tools that are capable of mounting the semiconductor package to a circuit board (e.g., a central processing unit (CPU) PCB, a memory module PCB, an automotive circuit board, and/or a display system board, among other examples). The SMT tool set 145 may include a stencil tool, a solder paste printing tool, a pick-and-place tool, a reflow tool (e.g., a furnace), and/or an inspection tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the SMT tool set 145.
The finished goods tool set 150 includes one or more tools that are capable of preparing a final product including the semiconductor package for shipment to a customer. The finished goods tool set 150 may include a tape-and-reel tool, a pick-and-place tool, a carrier tray stacking tool, a boxing tool, a drop-testing tool, a carousel tool, a controlled-environment storage tool, and/or a sealing tool, among other examples. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the finished goods tool set 150.
The transport tool set 155 includes one or more tools that are capable of transporting work-in-process (WIP) between the semiconductor processing tools 105-150. The transport tool set 155 may be configured to accommodate one or more transport carriers such a wafer transport carrier (e.g., a wafer cassette or a front opening unified pod (FOUP), among other examples), a die carrier transport carrier (e.g., a film frame, among other examples), and/or a package transport carrier (e.g., a joint electron device engineering (JEDEC) tray or a carrier tape reel, among other examples). The transport tool set 155 may also be configured to transfer and/or combine WIP amongst transport carriers. The transport tool set 155 may include a pick-and-place tool, a conveyor tool, a robot arm tool, an overhead hoist transport (OHT) tool, an automated materially handling system (AMHS) tool, and/or another type of tool. In some implementations, the example environment 100 includes a plurality of types of such tools as part of the transport tool set 155.
One or more of the semiconductor processing tool sets 105-150 may perform one or more manufacturing operations. For example, and as described in greater detail in connection with
The number and arrangement of tool sets shown in
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The electrically-conductive traces 225 may include one or more materials such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, or a palladium (Pd) material, among other examples. In some implementations, the interposer 220 includes one or more conductive vertical access connection structures (vias) that connect one or more layers of the electrically-conductive traces 225.
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The connection structures 230 may connect lands (e.g., pads) on bottom surfaces of the SoC IC die 210 and the DRAM IC die 215 to lands on a top surface of the interposer 220. In some implementations, the connection structures 230 may include one or more electrical connections for signaling (e.g., corresponding lands of the SoC IC die 210, the DRAM IC die 215, and the interposer 220 are electrically connected to respective circuitry and/or traces of the SoC IC die 210, the DRAM IC die 215, and the interposer 220).
In some implementations, the connection structures 230 may include one or more mechanical connections for attachment purposes and/or spacing purposes (e.g., corresponding lands of the SoC IC die 210, the DRAM IC die 215, and the interposer 220 are not electrically connected to respective circuitry and/or traces of the SoC IC die 210, the DRAM IC die 215, and the interposer 220). In some implementations, one or more of the connection structures 230 may function both electrically and mechanically.
A mold compound 235 may encapsulate one or more portions of the semiconductor die package 205, including portions of the SoC IC die 210 and/or the DRAM IC die 215. The mold compound 235 (e.g., a plastic mold compound, among other examples) may protect the SoC IC die 210 and/or the DRAM IC die 215 from damage during manufacturing of the semiconductor die package 205 and/or during field use of the semiconductor die package 205.
The semiconductor die package 205 may include a substrate 240 having one or more layers of electrically-conductive traces 245. The substrate 240 may include one or more layers of a dielectric material, such as a ceramic material or a silicon material. In some implementations, the substrate 240 corresponds to a PCB including layers of a glass-reinforced epoxy laminate material and/or a pre-preg material (e.g., a composite fiber/resin/epoxy material), among other examples. Additionally, or alternatively, one or more layers of the substrate 240 may include a buildup film material.
The electrically-conductive traces 245 may include one or more materials such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, or a palladium (Pd) material, among other examples. In some implementations, the substrate 240 includes one or more conductive vertical access connection structures (vias) that connect one or more layers of the electrically-conductive traces 245.
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The connection structures 250 may connect lands (e.g., pads) on a bottom surface of the interposer 220 to lands on a top surface of the substrate 240. In some implementations, the connection structures 250 may include one or more electrical connections for signaling (e.g., corresponding lands of the interposer 220 and the substrate 240 are electrically connected to respective circuitry and/or traces of the interposer 220 and the substrate 240). In some implementations, the connection structures 250 may include or more mechanical connections for attachment purposes and/or spacing purposes (e.g., corresponding lands of the interposer 220 and the substrate 240 are not electrically connected to respective circuitry and/or traces of the interposer 220 and the substrate 240). In some implementations, one or more of the connection structures 250 may function both electrically and mechanically.
The semiconductor die package 205 may include a plurality of connection structures 255 connected to lands (e.g., pads) on a bottom surface of the substrate 240. The connection structures 255 may include one or more combinations of a stud, a pillar, a bump, or a solder ball, among other examples. The connection structures 255 may include one or more materials, such as a gold (Au) material, a copper (Cu) material, a silver (Ag) material, a nickel (Ni) material, a tin (Sn) material, a lead (Pb) material, or a palladium (Pd) material, among other examples. In some implementations, the one or more materials may be lead-free (e.g., Pb-free). In some implementations, the connection structures 255 correspond to C4 connection structures.
The connection structures 255 may be used to attach the semiconductor die package 205 (e.g., the substrate 240) to a circuit board (not shown) using a surface mount (SMT) process. In some implementations, the connection structures 255 may provide an electrical connection for signaling (e.g., corresponding lands of the substrate 240 and the circuit board may be electrically connected to respective circuitry and/or traces of the substrate 240 and the circuit board). In some implementations, the connection structures 255 may provide a mechanical connection to the circuit board for attachment purposes and/or spacing purposes (e.g., corresponding lands of the substrate 240 and the circuit board may not be electrically connected to respective circuitry and/or traces of the substrate 240 and the circuit board). In some implementations, one or more of the connection structures 255 may provide both mechanical and electrical connections.
The semiconductor die package 205 may include a thermal control network having thermal conduction mechanisms. As an example, and some implementations, the connections structures 230, the connection structures 250, and the connection structures 255 may conduct heat from the SoC IC die 210 and/or the DRAM IC die 215 for eventual dissipation from the semiconductor die package 205.
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The cooling interface region 260 causes a turbulent flow of the fluid 265 to increase a rate of convective heat transfer from the semiconductor die package 205 relative to another semiconductor package not including the cooling interface region 260. Moreover, the use of pillar structures may increase the amount of surface area that may be contacted by the flow of the fluid 265, which increases the amount of surface area through which heat may be transferred away from the semiconductor die package 205. Additionally, or alternatively, a thickness of the semiconductor die package 205 may be reduced relative to the other semiconductor die package including a thermal interface material, a heat spreader component, and/or a lid component, thereby saving space in a computing system. Additionally, or alternatively, the semiconductor die package 205 including the cooling interface region 260 may increase the efficiency of the fabrication facility relative to another fabrication facility that fabricates the other semiconductor die package including the thermal interface material, the heat spreader component, and/or the lid component.
Features of the cooling interface region 260 may include one or more dimensional properties. For example, the pillar structure 280 may extend approximately vertically to a height D1 above a bottom of the channel region 270 and the pillar structure 285 may extend approximately vertically to a height D2 above the bottom of the channel region 270. In some implementations, the height D1 is greater relative to the height D2 (e.g., the height D2 is lesser relative to the height D1). As an example, a ratio of the height D2 to the height D1 (e.g., D2:D1) may be greater than approximately 1.2, where D2 is included in a range of approximately 0.3 millimeters to approximately 3.5 millimeters.
If the ratio D2:D1 is less than approximately 1.2, vapor bubbles may not detach from the pillar structure 280 and/or the pillar structure 285 during convection heat transfer from the cooling interface region 260, thereby lessening an effectiveness of the cooling interface region as a convection heat transfer component. Additionally, or alternatively, if the height D2 is less than approximately 0.3 millimeters, a surface area of the cooling interface region 260 may not be sufficiently increased to improve a rate of the convection heat transfer. Additionally, or alternatively, if the height D2 is greater than approximately 3.5 millimeters, manufacturing costs of the cooling interface region 260 may increase. However, other values and ranges for the ratio D2:D1, and the height D2, are within the scope of the present disclosure.
The channel region 275 may include a width D3 and the channel region 270 may include a width D4. In some implementations, the width D4 is greater relative to the width D3 (e.g., the width D4 is lesser relative to the width D3). As an example, a ratio of the width D4 to the width D3 (e.g., D4:D3) may be greater than approximately 3:2, where the width D4 is greater than approximately 10 microns.
If the ratio D4:D3 is less than approximately 3:2, surfaces of the cooling interface region 260 may become dry (e.g., “dry out”) to reduce an effectiveness of the cooling interface region 260 as a convection heat transfer component. Additionally, or alternatively, if the width D4 is less than approximately 10 microns, a flow drag of a passive fluid system (e.g., a non-pumped system supplying the fluid 265) may be increased to decrease an effectiveness of the convection heat transfer. However, other values and ranges for the ratio D4:D3, and the width D4, are within the scope of the present disclosure.
Additionally, or alternatively, a width D5 of a pore included in the porous surface 290 may be included in a range of greater than 0 microns to less than approximately 15 microns. If the width D5 is greater than approximately 15 microns, the pore may have a weak or insufficient capillary force to enable the fluid 265 to flow into the porous surface 290 and to contribute to a turbulent flow of a fluid (e.g., the fluid 265) during convection heat transfer from the cooling interface region 260 (e.g., increase a Reynolds number of the fluid 265 to increase a convective heat transfer rate, among other examples). However, other values and ranges for the width D5 are within the scope of the present disclosure.
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In some the implementations, a portion of the fluid 265 flowing over the cooling interface region 260 encounters a phase change (e.g., a liquid phase to a vapor phase). In such implementations, heat transfer through the cooling interface region 260 may correspond to “two-phase cooling”.
The row of pillar structures along the horizontal axis 295b includes the pillar structure 285b (e.g., a third pillar structure) and a pillar structure 280b (a fourth pillar structure). The pillar structure 285b extends to the height of the pillar structure 285a (e.g., the second height or the height D2, among other examples) and the pillar structure 280b extends to the height of the pillar structure 280a (e.g., the first height or the height D1, among other examples). In
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A relative orientation of one or more channel regions (e.g., a relative orientation of the channel region 275a to the channel region 275b, among other examples) may be approximately orthogonal (e.g., approximately 90 degrees). Additionally, or alternatively, the relative orientation may be included in a range of approximately 75 degrees to approximately 105 degrees. However, other configurations, values, and ranges for the relative orientation are within the scope of the present disclosure.
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The number and arrangement of features of the semiconductor die package 205 including the cooling interface region 260 in
As shown in example 302, a shape of a top-down view of a pillar structure corresponds to a triangular shape. The triangular shape may correspond to an isosceles triangle having a characteristic dimension D6. In some implementations, the characteristic dimension D6 corresponds to the width D4 as described in connection with
As shown in example 304, a shape of a top-down view of a pillar structure corresponds to a rectangular shape. The rectangular shape may include at least one side having the characteristic dimension D6.
As shown in example 306, a shape of a top-down view of a pillar structure corresponds to a hexagonal shape. The hexagonal shape may include at least one side having the characteristic dimension D6.
As shown in example 308, a shape of a top-down view of a pillar structure corresponds to a circular shape. The circular shape may have a radius having the characteristic dimension D6.
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In some implementations, the surfaces of the cooling interface region 260 may be treated through the deposition tool of the RDL tool set 105 depositing a layer of a metal material (e.g., approximately 20 microns to approximately 300 microns thick, among other examples) on surfaces of the cooling interface region 260 and the etch tool of the RDL tool set 105 etching the layer of metal material. Additionally, or alternatively, a mechanical operation by the dicing tool or the sawing tool of the singulation tool set 125 may treat surfaces (e.g., roughen surfaces) of the cooling interface region 260 to from one or more portions of the porous surface 290.
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The manufacturing process 400 may include variations and/or permutations. For example, the manufacturing process 400 may include laser ablation process to form one or more portions of the channel region 270, the channel region 275, the pillar structure 280, and the pillar structure 285. Additionally, or alternatively, a layer of a hard masking material may be used in contrast to the layer of photoresist material 404 and/or the layer of photoresist material 418. Additionally, or alternatively, the integrated circuitry 434 may be formed prior to formation of the cooling interface region 260. Additionally, or alternatively, temporary carriers may be used for carrying/processing the SoC IC die 210 during formation of the cooling interface region 260. Additionally, or alternatively and using similar techniques, the cooling interface region 260 may be formed in a mold compound surrounding or encapsulating the SoC IC die 210 (e.g., the mold compound 235 of
The manufacturing process 400 may be extended to include encapsulating the SoC IC die 210 as part of a semiconductor die package (e.g., the semiconductor die package 205 of
The number and arrangement of operations in
Bus 510 may include one or more components that enable wired and/or wireless communication among the components of device 500. Bus 510 may couple together two or more components of
Memory 530 may include volatile and/or nonvolatile memory. For example, memory 530 may include random access memory (RAM), read only memory (ROM), a hard disk drive, and/or another type of memory (e.g., a flash memory, a magnetic memory, and/or an optical memory). Memory 530 may include internal memory (e.g., RAM, ROM, or a hard disk drive) and/or removable memory (e.g., removable via a universal serial bus connection). Memory 530 may be a non-transitory computer-readable medium. Memory 530 stores information, instructions, and/or software (e.g., one or more software applications) related to the operation of device 500. In some implementations, memory 530 may include one or more memories that are coupled to one or more processors (e.g., processor 520), such as via bus 510.
Input component 540 enables device 500 to receive input, such as user input and/or sensed input. For example, input component 540 may include a touch screen, a keyboard, a keypad, a mouse, a button, a microphone, a switch, a sensor, a global positioning system sensor, an accelerometer, a gyroscope, and/or an actuator. Output component 550 enables device 500 to provide output, such as via a display, a speaker, and/or a light-emitting diode. Communication component 560 enables device 500 to communicate with other devices via a wired connection and/or a wireless connection. For example, communication component 560 may include a receiver, a transmitter, a transceiver, a modem, a network interface card, and/or an antenna.
Device 500 may perform one or more operations or processes described herein. For example, a non-transitory computer-readable medium (e.g., memory 530) may store a set of instructions (e.g., one or more instructions or code) for execution by processor 520. Processor 520 may execute the set of instructions to perform one or more operations or processes described herein. In some implementations, execution of the set of instructions, by one or more processors 520, causes the one or more processors 520 and/or the device 500 to perform one or more operations or processes described herein. In some implementations, hardwired circuitry is used instead of or in combination with the instructions to perform one or more operations or processes described herein. Additionally, or alternatively, processor 520 may be configured to perform one or more operations or processes described herein. Thus, implementations described herein are not limited to any specific combination of hardware circuitry and software.
The number and arrangement of components shown in
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Process 600 may include additional implementations, such as any single implementation or any combination of implementations described below and/or in connection with one or more other processes described elsewhere herein.
In a first implementation, forming the first set of pillar structures along the first horizontal axis (e.g., the horizontal axis 295a) and forming the second set of pillar structures along the second horizontal axis (e.g., the horizontal axis 295b) includes concurrently forming the first set of pillar structures (e.g., the pillar structures 280a and 285a) and the second set of pillar structures (e.g., the pillar structures 280b and 285b) using an etching technique, where the etching technique further forms the channel region 275a.
In a second implementation, alone or in combination with the first implementation, forming the first set of pillar structures (e.g., the pillar structures 280a and 285a) along the first horizontal axis (e.g., the horizontal axis 295a) and forming the second set of pillar structures (e.g., the pillar structures 280b and 285b) along the second horizontal axis (e.g., the horizontal axis 295b) includes forming the first set of pillar structures and the second set of pillar structures using a laser ablation technique, where the laser ablation technique further forms the channel region.
In a third implementation, alone or in combination with one or more of the first and second implementations, process 600 includes forming integrated circuitry 434 of the integrated circuit die (e.g., the SoC IC die 210, among other examples) prior to forming the first set of pillar structures (e.g., the pillar structures 280a and 285a) and the second set of pillar structures (e.g., the pillar structures 280b and 285b).
In a fourth implementation, alone or in combination with one or more of the first through third implementations, process 600 includes forming integrated circuitry 434 of the integrated circuit die (e.g., the SoC IC die 210, among other examples) subsequent to forming the first set of pillar structures (e.g., the pillar structures 280a and 285a) and the second set of pillar structures (e.g., the pillar structures 280b and 285b).
In a fifth implementation, alone or in combination with one or more of the first through fourth implementations, process 600 includes mounting the integrated circuit die (e.g., the SoC IC die 210) to an interface board of a computing system, where mounting the integrated circuit die to the interface board exposes surfaces of the first set of pillar structures (e.g., the pillar structures 280a and 285a) and the second set of pillar structures (e.g., the pillar structures 280b and 285b) to a fluid (e.g., the fluid 265) within the computing system.
In a sixth implementation, alone or in combination with one or more of the first through fifth implementations, process 600 includes treating surfaces of the first set of pillar structures (e.g., the pillar structures 280a and 285a), the second set of pillar structures (e.g., the pillar structures 280b and 285b), and the channel regions (e.g., the channel regions 275a and 275b) to create porous surfaces (e.g., the porous surface 290) on the first set of pillar structures, the second set of pillar structures, and the channel regions.
In a seventh implementation, alone or in combination with one or more of the first through sixth implementations, treating the surfaces includes depositing a layer of material on the surfaces, and etching the layer of material.
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Some implementations described herein include systems and techniques for fabricating a semiconductor die package that includes a cooling interface region formed in surface of an integrated circuit die. The cooling interface region, which includes a combination of channel regions and pillar structures, may be directly exposed to a fluid above and/or around the semiconductor die package.
In this way, the cooling interface region causes a turbulent flow of the fluid to increase a rate of convective heat transfer from the semiconductor die package relative to a semiconductor package not including the cooling interface region. Additionally, a thickness of the semiconductor die package may be reduced relative to another semiconductor die package including a thermal interface material, a heat spreader component, and/or a lid component, thereby saving space in a computing system. Additionally, the semiconductor die package including the cooling interface region may increase the efficiency of the fabrication facility relative to another fabrication facility that fabricates the semiconductor die package including the thermal interface material, the heat spreader component, and/or the lid component.
As described in greater detail above, some implementations described herein provide a device. The device includes a substrate. The device includes an integrated circuit die mounted to the substrate and having a cooling interface region on a side facing away from the substrate. The cooling interface region includes a channel region and a row of pillar structures. The row of pillar structures includes a first pillar structure extending approximately vertically to a first height above a bottom of the channel region and a second pillar structure extending approximately vertically to a second height above the bottom of the channel region, where the first pillar structure and the second pillar structure are separated by the channel region, and where the second height is lesser relative to the first height.
As described in greater detail above, some implementations described herein provide a semiconductor die package. The semiconductor die package includes an integrated circuit die having a cooling interface region in a first side. The cooling interface region includes, in a top-down view of the integrated circuit die, an array of at least two columns and at least two rows of pillar structures separated by channel regions, where the array is configured to transfer heat from the integrated circuit die to a fluid using thermal convection. The semiconductor die package includes one or more connection structures connected to a second side of the integrated circuit die that is opposite the first side, where the one or more connection structure are configured to conduct heat from the integrated circuit die to a substrate below integrated circuit die using thermal conduction.
As described in greater detail above, some implementations described herein provide a method. The method includes forming, in an integrated circuit die, a first set of pillar structures along a first horizontal axis, where the first set of pillar structures includes, in a top-down view of the integrated circuit die, a first pillar structure and a second pillar structure separated by a channel region, where the first pillar structure extends to a first height above a bottom of the channel region, and where the second pillar structure extends to a second height above the bottom of the channel region. The method includes forming, in the integrated circuit die, a second set of pillar structures along a second horizontal axis that is approximately parallel to the first horizontal axis, where the second set of pillar structures includes, in the top-down view of the integrated circuit die, a third pillar structure and a fourth pillar structure separated by the channel region, where the third pillar structure extends to the first height above the bottom of the channel region, and where the fourth pillar structure extends to the second height above the bottom of the channel region.
As used herein, “satisfying a threshold” may, depending on the context, refer to a value being greater than the threshold, greater than or equal to the threshold, less than the threshold, less than or equal to the threshold, equal to the threshold, not equal to the threshold, or the like.
As used herein, the term “and/or,” when used in connection with a plurality of items, is intended to cover each of the plurality of items alone and any and all combinations of the plurality of items. For example, “A and/or B” covers “A and B,” “A and not B,” and “B and not A.”
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the present disclosure. Those skilled in the art should appreciate that they may readily use the present disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions, and alterations herein without departing from the spirit and scope of the present disclosure.
This patent application claims priority to Provisional Patent Application No. 63/379,398 filed on Oct. 13, 2022, and entitled “Cooling Interface Region for a Semiconductor Die Package”. The disclosure of the prior application is considered part of and is incorporated by reference into this patent application.
Number | Date | Country | |
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63379398 | Oct 2022 | US |