The disclosure pertains to sputtering devices for use with charged-particle beam systems.
Sample charging in charged-particle beam (CPB) microscopy such as in a scanning electron microscope (SEM) can make it difficult or impossible to locate or image sample areas of interest. Sample charging can also impede focused ion beam (FIB) processing which can be used to mill a sample surface to reveal additional portions of a sample or to prepare sample lamella. While some samples of interest are conductive and do not exhibit charging artifacts, many samples of interest are nonconductive. For example, samples prepared for SEM using High Pressure Freezing (HPF) have thick ice that causes considerable charging during SEM/FIB operation. This makes it difficult to locate an area of interest, access that area using focused ion beam milling, and prepare a lamella for subsequent transmission electron microscope (TEM) imaging. For these reasons, approaches for applying conductive coatings to samples are desired, typically approaches are preferred that permit in situ application of the conductive coatings.
Sample holders for glancing angle milling of a sample situated in a charged-particle beam instrument include a conductive material defining an internal cavity adapted to receive the sample at a sample surface, the conductive material defining at least one window that provides a glancing angle charged particle beam (CPB) processing path to the sample surface as situated in the CPB instrument. A sputterable material is situated opposite the at least one window to define a CPB sputtering path through the at least one window to the sputterable material. Sample processing by, for example, CPB milling can be accomplished with the CPB at a glancing angle with respect to the sample surface; for sputtering, the CPB is generally incident to the sputterable material at angles determined based on window dimensions and distance from a window to the sputterable material, and such angles are generally not glancing angles. With such a sputtering target, a conductive coating can be sputtered onto a sample without removing the sample. In addition, a sputtered coating can be provided after each sample milling operation so that a sample surface can be imaged without or with reduced charging artifacts. This is particularly useful in imaging of frozen biological samples which can be imaged at different sample depths by CPB (usually focused ion beam) milling followed by sputtering to avoid charging artifacts.
Directing a CPB through a window to a sample at a glancing angle can be used to process at least a portion of the sample surface by ion beam milling or other process. Directing a CPB through the window in sample mount to a sputtering target (typically at an angle that can be or approach normal incidence) can be used to sputter a conductive material on at least a portion of a sample surface. After sputtering, a sample surface can be imaged and then the preceding steps repeated to build up a set of images associated with different sample depths.
The foregoing and other features and advantages will become more apparent from the following detailed description, which proceeds with reference to the accompanying figures.
Disclosed herein are embodiments of sputtering targets that can be situated for sputtering conductive layers onto samples situated for charged particle beam imaging and ion beam milling in a CPB apparatus. In some examples, the sputtering targets are generally ring shapes that surround the sample as situated for CPB imaging. Such targets can be adapted to provide sample mounting as well as providing sputtering material. Such surrounding members are conveniently implemented as crenellated rings that define one or more crenellations (i.e., slots) that extend from an imaging beam facing side toward a sample plane. For convenience in description, directions or surfaces closer to an imaging CPB or upstream of a CPB path are referred to as proximal and directions or surfaces further downstream on an imaging CPB path are referred to as distal.
Openings defined in a crenellated ring are arranged so to that a processing CPB (typically an ion beam such as a focused ion beam (FIB)) can be selectively directed either to a sample surface or to a sputtering material provided by the crenellated ring. The crenellations are configured so that the processing beam can be directed to the sample surface through the crenellations at a glancing angle, wherein as used herein a glancing angle is an angle between the CPB propagation direction and a plane defined by the sample surface of less than 15°, 10°, 7.5°, 5°, 2.5°, or 1°. As used herein, “ring-shaped” or “ring” refers not only to circular rings or portions thereof but also to triangular, rectangular, or other regular or irregular polygonal or curved shapes or combinations thereof that defined a perimeter. In addition, portions of rings can be used that need not completely surround a sample and that do not define a complete perimeter. In other examples, complete or partial disk-shaped members can be used. Glancing angle incidence to a sample surface and access to sputterable material is usually provided by tilting a sample and sample surrounding member with respect to a CPB axis.
While it is convenient to provide the sputterable material as a solid portion such as by forming the crenellated ring of a sputterable material, the sputterable material can also be provided on portions of a surrounding member as may be convenient. With such sputterable rings or ring portions, a conductive coating can be applied to a sample situated for CPB processing by directing an ion beam through a slot to sputterable portions of the ring such as an opposite side of the ring with respect to the slot to produce a conductive coating on the sample by sputtering. Sputtering from ring portions can result in shadowing due to sample features; in order to mitigate this shadowing, an ion beam or other beam used to generate the sputtered material can be directed to sample surface from different directions by rotation of the sample. Thus, sputtering from multiple directions is often desirable and the sample and the ring can be rotated so that additional slots are situated so that the ion beam is directed through the different slots sequentially to produce sputtering from additional portions of the ring. In most cases, the sample and the ring are fixed to each other and are rotated together. Rings or partial rings can also be provided with apertures or to permit access to a sample and to the sputtering material by a CPB. Odd numbers of such slots and rotations are used as odd numbers of slots with uniform angular spacing generally provide superior performance in reducing shadowing.
It can be convenient to fix the sputtering target to a sample support to form a sample holder as a single piece or multiple pieces. As noted above, sputterable material can be provided on a ring as the ring material or additional plates or other pieces of a suitable material. A sample holder can be provided with screw threads or clamps for securing within a charge particle beam instrument.
In some particular examples, the disclosed approaches are used with samples that are processed using low angle FIB milling in which a thin layer is removed from a sample surface at a nearly glancing angle, typically using a plasma ion beam based on xenon, argon, nitrogen or oxygen. In some cases, the sample is rotated with respect to the FIB. Commonly used angles of incidence are between 1° and 5° with respect to the sample plane. The sample is tilted with respect to the ion beam to produced glancing angle incidence and the sample stage is then periodically rotated to a series of milling positions and ion beam milled to produce a suitable milled surface. After spin-milling, the sample is tilted back into position for imaging. This process can be repeated, and sample slices imaged iteratively, to produce a 2D-image stack that can be combined for 3D visualization of features of interest. Some or all portions of a sample surface can be spin-milled for imaging.
In another embodiment, glancing angle FIB milling is used to expose a buried target of interest within the sample. In such cases, periodic 2D images may not need to be collected during the FIB milling, and a 3D visualization may not be performed. Rather, the FIB milling is simply used to remove material to reveal buried structures in the sample. When a suitable region of interest has been exposed and identified, the sample may be subjected to subsequent treatments, such as high-resolution SEM imaging or lamella preparation. With the disclosed approaches, samples can be processed (milled) and imaged without artifacts through a specimen thickness.
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The sample holder 100, sample 102, and surrounding member 101 are fixed to each other and rotated as shown at 124 so that the CPPB 120 accesses the sample surface 102 and a selected riser through an associated slot to generate additional sputtering plumes. Slots are typically used to provide access for the CPPB 120 for various rotations of sample holder. The plume 130 shown in
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The sample 320 and the surrounding member 319 can be secured to a stage 322 that is coupled to a stage controller 324 that is in turn coupled to the system controller 302. The stage 322 generally can provide one or more translations, rotations, or tilts as directed by the system controller 302. A beam responsive and incident CPB (such as an electron beam or an ion beam) is directed to CPB detector 328 which is coupled to system electronics 330 which can include one or more analog-to-digital convertors (ADCs), digital to analog-convertors (DACs), amplifiers, and buffers for control of the detector 328 and processing (amplification, digitization, buffering) of signals associated with the detector 328. In other examples, a photon detector is used that produces an electrical signal that is further processed by the system electronics. In most practical examples, at least one ADC is used to produce a digitized detector signal that can be stored in one or more tangible computer readable media (shown as image storage 332) as an image. In other examples, image storage is remote via a communication connection such as a wired or wireless network connection. The beam received by the CPB detector 228 can be scattered portions of an ion beam, an electron beam, secondary electrons, ions, or neutral atoms. An optical imager 351 such as a camera is coupled to produce an optical image of the specimen 320.
The system controller 302 is coupled to a memory 335 that stores processor-executable instructions for image processing 336, storage and acquisition images 338, select sample areas for milling. sample rotations for low angle milling and sputtering, and to provide a graphical user interface (GUI) 342 for various functions, including selecting portions of interest of a sample. The system controller 302 establishes image acquisition parameters and is in communication with the stage controller 324. Sample images can be presented on a display 352, and system control and imaging parameters can be specified using internally stored values from the memory 335 or provided by a user with one or more user input devices 350. As discussed above, in some examples spin-milling, sputtering, and imaging are performed iteratively to produce a 2D image stack.
It will be appreciated that the layout of
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The exemplary PC 400 further includes one or more storage devices 430 such as a hard disk drive for reading from and writing to a hard disk, a magnetic disk drive for reading from or writing to a removable magnetic disk, and an optical disk drive for reading from or writing to a removable optical disk (such as a CD-ROM or other optical media). Such storage devices can be connected to the system bus 406 by a hard disk drive interface, a magnetic disk drive interface, and an optical drive interface, respectively. The drives and their associated computer readable media provide nonvolatile storage of computer-readable instructions, data structures, program modules, and other data for the PC 400. Other types of computer-readable media which can store data that is accessible by a PC, such as magnetic cassettes, flash memory cards, digital video disks, CDs, DVDs, RAMs, ROMs, and the like, may also be used in the exemplary operating environment. Storage devices and computer-readable media as used herein refer to non-transitory devices and media.
A number of program modules may be stored in the storage devices 430 including an operating system, one or more application programs, other program modules, and program data. A user may enter commands and information into the PC 400 through one or more input devices 440 such as a keyboard and a pointing device such as a mouse. For example, the user may enter commands to initiate image acquisition or spin milling or to select which slots or numbers of slots are to be used for sputtering. Other input devices may include a digital camera, microphone, joystick, game pad, satellite dish, scanner, or the like. These and other input devices are often connected to the one or more processing units 402 through a serial port interface that is coupled to the system bus 406 but may be connected by other interfaces such as a parallel port, game port, universal serial bus (USB), or wired or wireless network connection. A monitor 446 or other type of display device is also connected to the system bus 406 via an interface, such as a video adapter, and can display, for example, one or more section images (i.e., images used in identifying and locating sections), preview images, ROI images or other raw or processed images such as images after alignment or with displayed values of translations and rotations needed for alignment, The monitor 446 can also be used to select sections for processing or particular image alignment and alignment procedures such as correlation, feature identification, and preview area selection or other image selection. Other peripheral output devices, such as speakers and printers (not shown), may be included.
The PC 400 may operate in a networked environment using logical connections to one or more remote computers, such as a remote computer 460. In some examples, one or more network or communication connections 450 are included. The remote computer 460 may be another PC, a server, a router, a network PC, or a peer device or other common network node, and typically includes many or all of the elements described above relative to the PC 400, although only a memory storage device 462 has been illustrated in
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10C are images of a portion of a representative surrounding member 1000 and a sample surface 1004 viewed through a slot 1002 in the surrounding member 1000. The image of
It is generally advantageous that sputtered films produced as discussed above provide electrical connection to that the sample is at a fixed potential, and in many examples, the sample is preferably maintained at ground potential. Grounding can be provided by electrical connection of the sample surface to an edge or other part of the sputtering target or other grounded feature. On samples involving TEM grids, the metallic grid bars are a convenient grounding point. On HPF samples, it is usually not possible to find grounded internal structures, and so contact must be made to the edge of the surrounding sputter target ring.
In some examples above, the surrounding members are generally symmetric about a central axis. However, such symmetry is not required, and asymmetric surrounding members generally do not degrade imaging.
Embodiment 1 is a sputtering target for a sample situated for charged particle beam milling in a charged-particle beam instrument, including: a conductive material defining an internal cavity adapted to receive the sample at a sample surface, the conductive material defining at least one window that provides a glancing angle CPB processing path to the sample surface as situated in the CPB instrument; and a sputterable material situated opposite the at least one window to define a CPB sputtering path through the at least one window to the sputterable material.
Embodiment 2 includes the subject matter of Embodiment 1, and further specifies that the conductive material is a conductive ring that defines the internal cavity and that the at least one window is defined in the conductive ring.
Embodiment 3 includes the subject matter of any of Embodiments 1-2, and further specifies that the at least one window is a slot in the conductive ring.
Embodiment 4 includes the subject matter of any of Embodiments 1-3, and further specifies that the slot extends from a distal surface towards a plane associated with the sample surface.
Embodiment 5 includes the subject matter of any of Embodiments 1-4, and further specifies that the at least one window is an aperture in the conductive ring.
Embodiment 6 includes the subject matter of any of Embodiments 1-5, and further specifies that the conductive material is a sputterable material.
Embodiment 7 includes the subject matter of any of Embodiments 1-6 wherein the sputterable material is one or more of chromium, molybdenum, aluminum, titanium, nickel, silver, copper, indium, gold, platinum, iridium, palladium, or combinations thereof.
Embodiment 8 includes the subject matter of any of Embodiments 1-7, and further specifies that the sputterable material is one or more of whatever is realistic.
Embodiment 9 includes the subject matter of any of Embodiments 1-8, and further specifies that the conductive material is a conductive ring defining a plurality of windows.
Embodiment 10 includes the subject matter of any of Embodiments 1-9 wherein each of the plurality of windows is a slot that extends from a distal surface of the conductive ring towards a sample plane.
Embodiment 11 includes the subject matter of any of Embodiments 1-10 and further specifies that each of the plurality of windows is an aperture in the conductive ring.
Embodiment 12 includes the subject matter of any of Embodiments 1-11, and further specifies that the plurality of windows is evenly situated about an axis defined by the conductive ring.
Embodiment 13 includes the subject matter of any of Embodiments 1-12, and further specifies that the plurality
Embodiment 14 includes the subject matter of any of Embodiments 1-13, and further includes a sample base configured to support the sample and insertable into the conductive ring.
Embodiment 15 includes the subject matter of any of Embodiments 1-14, and the conductive ring include fastening means adapted to secure at least one of the sample base and the conductive ring along an axis of the CPB instrument.
Embodiment 16 includes the subject matter of any of Embodiments 1-15, and further specifies that the conductive material is a crenellated conductive ring.
Embodiment 17 is a method comprising: directing a CPB through a window in sample mount to a sputtering target at a glancing angle with respect to a sample surface to sputter a conductive material on at least a portion of the sample surface; and directing a CPB through the window to the sample at a glancing angle to process at least a portion of the sample surface.
Embodiment 18 includes the subject matter of Embodiment 17, and further includes directing the CPB to a sputtering target through at least two windows in the sample mount to the sputtering target at the glancing angles with respect to the sample surface and then directing the CPB to process the sample surface.
Embodiment 19 includes the subject matter of any of Embodiments 17-18, and further includes: rotating the sample and the sample mount; and directing the CPB through each of the at least two windows at a respective rotation angle.
Embodiment 20 includes the subject matter of any of Embodiments 17-19, and further includes directing the CPB to the sputtering target through an odd number of windows in the sample mount.
Embodiment 21 is a sample holder for electron microscopy, including a crenellated circular conductive ring of a sputterable material defining an interior volume, and a conductive sample support adapted to retain a sample within the interior volume defined by crenellated circular conductive ring.
In view of the many possible embodiments to which the principles of the disclosed technology may be applied, it should be recognized that the illustrated embodiments are only preferred examples and should not be taken as limiting the scope of the disclosure. I therefore claim all that comes within the scope and spirit of the appended claims.