Embodiments of the present disclosure relate to electronic systems, and more particularly to system in package (SIP) architectures that include dummy silicon structures in order to mitigate warpage.
Warpage is a significant engineering challenge to overcome for larger package architectures. One such architecture includes system in package (SIP) architectures. In SIP systems, one or more compute dies are coupled to a substrate. In addition to compute dies, memory dies, power management integrated circuits (PMICs), and the like may also be provided over the substrate. The high volume of semiconductor material on a single side of the substrate leads to significant warpage, especially when the substrate has a low thickness. The warpage of the underlying substrate increases the difficulty with attaching the substrate to an underlying board, such as a printed circuit board. For example, the warpage may lead to solder bridging, open circuits, or other interconnect defects.
There are some solutions to warpage problems. However, existing solutions have negative drawbacks. For example, system footprints (in the X-Y plane) will be increased. Additionally, some existing solutions will lead to larger Z-heights. In the drive to smaller, more compact, architectures, such limitations can be show stoppers in the design of advanced SIP architectures.
Described herein are electronic systems, and more particularly to system in package (SIP) architectures that include dummy silicon structures in order to mitigate warpage, in accordance with various embodiments. In the following description, various aspects of the illustrative implementations will be described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations are set forth in order to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well-known features are omitted or simplified in order not to obscure the illustrative implementations.
Various operations will be described as multiple discrete operations, in turn, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
As noted above, large scale packages suffer from significant warpage. The warpage may be attributable to several different factors. In one instance the large volume of silicon or other low coefficient of thermal expansion (CTE) material on a single side of an organic substrate (e.g., a board, a package substrate, etc.) may result in warpage due to the CTE mismatch. When a low CTE material, such as silicon, is provided over the top surface of a high CTE material, such as organic layers in a board, the structure will result in warpage that is bowl shaped. When the warpage is significant, the interconnects provided between the package substrate and an underlying board (e.g., a printed circuit board (PCB)) can include defects. Defects (e.g., solder bridging, non-contact opens, and the like) are common in the assembly of warped features. Accordingly, careful design of such large systems is needed in order to mitigate assembly issues attributable to warpage.
One such large scale package architecture is a system in package (SIP) architecture. In a SIP architecture, multiple different die types are provided on a single SIP substrate. For example, compute dies, memory dies, power management integrated circuits (PMICs), and the like may all be provided on a single surface (i.e., a top surface) of the SIP substrate. Such heavy loading of low CTE materials leads to significant warpage concerns. Some solutions have been proposed to mitigate the warpage, but they come with the disadvantages of increased assembly cost, increased form factor, and/or other negative attributes.
In order to provide context to embodiments described in greater detail below,
Further, the form factor of the substrate 105 may lead to further warpage issues. For example, a large footprint to accommodate the different dies and a small thickness may lead to greater warpage concerns. For example, the thickness of the substrate 105 may be as small as approximately 1.0 mm or less, or approximately 0.5 mm or less. As used herein “approximately” may refer to a range of values that are within ten percent of the stated value. For example, approximately 1 mm may refer to a range from 0.9 mm to 1.1 mm. Relatively large X-Y footprints may include substrates 105 that have lengths of approximately 25 mm or greater and widths of approximately 25 mm or greater. In one embodiment, the substrate 105 may have a footprint that is approximately 25 mm by approximately 45 mm or larger. That is, the form factor of the substrate may be such that the X-Y dimensions are an order of magnitude or two larger than the magnitude of the thickness.
In an embodiment, a plurality of dies may be provided over the substrate 105. For example, the plurality of dies may be coupled to the substrate 105 using any interconnect architecture (not show). For example, solder balls, bumps, or the like may couple the plurality of dies to the substrate 105. Additionally, while certain types of dies are shown in
In an embodiment, one or more of the dies may include a compute die 120. The compute die 120 may comprise one or more of a central processing unit (CPU), a graphics processing unit (GPU), an XPU, a system on a chip (SoC), a communications die, or the like. In the illustrated embodiment, the compute die 120 is shown as a single die. Though, it is to be appreciated that multiple compute dies 120 may be included in some embodiments. Further while shown as a single die, it is to be appreciated that multiple compute dies 120 may be coupled together through an interposer, a package substrate with an embedded bridge, or other more complex multi-die modules. That is, embodiments disclosed herein should not be limited to the structure of a single isolated compute die 120.
In an embodiment, one or more of the dies on the substrate 105 may include memory dies 110. As shown, a pair of memory dies 110 is provided in
Referring now to
In an embodiment, the backside of the substrate 105 may also comprise a voided region 108. The voided region 108 may be towards a center of the substrate 105. That is, the voided region 108 may be set away from the edges of the substrate 105. The voided region 108 may include an absence of interconnects. The voided region 108 may be located below the compute die 120 formed on the opposite side of the substrate 105. That is, the voided region 108 may be at least partially within an X-Y footprint of the compute die 120. In some embodiments, power delivery components or other passive components (not shown) may be provided in the voided region 108.
Referring now to
As shown, the module 250 may comprise a plurality of dies on the top surface of the substrate 205. The loading of dies on one side of the substrate 205 contributes to the warpage problem due to CTE mismatch, as described above. In an embodiment, the module 250 may comprise a compute die 220, such as a CPU, a GPU, an XPU, an SoC, a communications die, or the like. While shown as a single die in
In an embodiment, the plurality of dies may further comprise one or more memory dies 210. The memory dies 210 may be any type of memory die. For example, high density PoP memory devices can be used in some embodiments. The memory dies 210 may be DRAM in some instances. Additionally, the plurality of dies may also include PMICs 225. The PMICs 225 may function in coordination with power delivery components (e.g., capacitors, inductors, resistors, etc.) which may also be provided on the top surface of the substrate 205.
Referring now to
In an embodiment, a compute die 320 may be provided on the substrate 305. The compute die 320 may be any type of compute die 320, such as those described in greater detail above. Additionally, while a single compute die 320 is shown in
In order to mitigate warpage, a stiffener 311 may be provided. The stiffener 311 may be a rigid material with a high modulus. For example, the stiffener may include a metallic material, such as aluminum or the like. The stiffener 311 may be a ring that is provided around an outer edge of the substrate 305. A single continuous stiffener 311 is shown, but multiple stiffeners 311 may also be used in some embodiments. While the stiffener 311 may improve the warpage of the substrate 305, it is to be appreciated that the X-Y form factor of the module 350 needs to be increased in order to accommodate the placement of the stiffener 311. As such, the use of a stiffener 311 may not be suitable when small form factors are required.
Referring now to
Additionally, a plurality of dies may be provided on a surface of the substrate 405 opposite from the board 401. The plurality of dies may include a compute die 420. The compute die 420 may be any type of compute die 420, such as those described in greater detail above. Additionally, while a single compute die 420 is shown in
As noted above, the substrate 405 may have an increased thickness T in order to mitigate the warpage caused by the CTE mismatch between the dies and the substrate 405. In an embodiment, the substrate 405 may be increased to a thickness of approximately 0.5 mm or greater. For example, thicknesses up to approximately 2.0 mm or greater may be needed in order to account for the warpage in the module 450. Increasing the thickness of the substrate 405 results in an increase in the Z-height of the module 450. As such, the form factor is significantly impacted, and the module 450 may not be suitable for applications that demand small Z-heights (e.g., mobile devices, and the like).
Referring now to
Additionally, a plurality of dies may be provided on a surface of the substrate 505 opposite from the board 501. The plurality of dies may include a compute die 520. The compute die 520 may be any type of compute die 520, such as those described in greater detail above. Additionally, while a single compute die 520 is shown in
In an embodiment, the warpage of the substrate 505 can be accommodated by the use of larger solder interconnects 509. For example, the solder interconnects 509 may have a standoff height that is greater than approximately 200 μm. Additionally, the spacing S between the interconnects 509 may be greater than approximately 200 μm. While larger interconnects 509 with increased spacing S helps mitigate interconnect defects (e.g., solder bridging, non-contact opens, etc.), the larger interconnects also increase the form factor of the module 550. For example, the increased spacing results in the X-Y form factor of the substrate 505 being increased, and the increased standoff height increases the Z-height of the module 550. Accordingly, such a module 550 may not be suitable for small form factor applications, such as mobile devices and the like.
Accordingly, embodiments disclosed herein include architectures that mitigate the warpage without negatively impacting form factor. Particularly, embodiments utilize the voided region below the substrate to house warpage mitigating features. In one embodiment, the warpage mitigating feature is a dummy die that is coupled to the board in the voided region. The presence of the dummy die induces warpage on the board. Ideally, the warpage on the board substantially matches the warpage of the substrate. Since both are warped in a similar fashion, the effective warpage is reduced. For example, the effective warpage may be approximately 300 μm or less in some embodiments.
An alternative embodiment includes providing a dummy die on the backside of the substrate within the voided region. Placing the dummy die on the backside of the substrate compensates for the warpage induced by the dies on the front side of the substrate. As such, the effective warpage compared to the board is reduced to approximately 300 μm or less.
Referring now to
In an embodiment, the substrate 605 may comprise a board or a package substrate. That is, the substrate 605 may comprise organic layers with (or without) fiber reinforcement. In some instances the substrate 605 may comprise a core. In an embodiment, the substrate 605 has a thickness that is approximately 0.5 mm or less.
In an embodiment, a plurality of dies may be provided on a surface of the substrate 605 opposite from the board 601. The plurality of dies may include a compute die 620. The compute die 620 may be any type of compute die 620, such as those described in greater detail above. Additionally, while a single compute die 620 is shown in
In order to mitigate the warpage, a die 630 may be mounted to the board 601. The die 630 may be at least partially below a footprint of the compute die 620. In some embodiments, the die 630 may have a form factor that is substantially similar to that of the compute die 620. Though, the die 630 may also have a different form factor than the compute die 620 in other embodiments. The die 630 may be mounted to the board 601 by an adhesive 631, such as a die attach film (DAF). The die 630 may comprise silicon or another low CTE material. In some embodiments, the die 630 may be a dummy die. That is, there may not be electrical features integrated within the die 630 that are coupled to circuitry within the module 650. For example, while there may be conductive pads (not shown) electrically coupling die 630 to board 601 through interconnect features such as solder balls (not shown), die 630 does not include circuitry such as transistors capable of implementing logic functions. Due to the low CTE of the die 630, the board 601 may also experience warpage. Ideally, the warpage in the board 601 matches the warpage in the substrate 605. For example, an effective warpage (i.e., the difference between the warpage of the substrate 605 and the board 601) may be approximately 300 μm or less.
Referring now to
Referring now to
In an embodiment, the substrate 705 may comprise a board or a package substrate. That is, the substrate 705 may comprise organic layers with (or without) fiber reinforcement. In some instances the substrate 705 may comprise a core. In an embodiment, the substrate 705 has a thickness that is approximately 0.5 mm or less.
In an embodiment, a plurality of dies may be provided on a surface of the substrate 705 opposite from the board 701. The plurality of dies may include a compute die 720. The compute die 720 may be any type of compute die 720, such as those described in greater detail above. Additionally, while a single compute die 720 is shown in
In order to mitigate the warpage, a die 740 may be mounted to the backside of the substrate 705. The die 740 may be at least partially below a footprint of the compute die 720. In some embodiments, the die 740 may have a form factor that is substantially similar to that of the compute die 720. Though, the die 740 may also have a different form factor than the compute die 720. In other embodiments, the die 740 may be mounted to the substrate 705 by an adhesive 741, such as a DAF. The die 740 may comprise silicon or another low CTE material. In some embodiments, the die 740 may be a dummy die. That is, there may not be any electrical features integrated within the die 740 that are coupled to circuitry within the module 750. Due to the low CTE of the die 740, the forces due to CTE mismatch are balance between the top and bottom surface of the substrate 705. As such, the overall effect is to mitigate warpage in the substrate 705. For example, an effective warpage (i.e., the difference between the warpage of the substrate 705 and the board 701) may be approximately 300 μm or less.
Referring now to
These other components include, but are not limited to, volatile memory (e.g., DRAM), non-volatile memory (e.g., ROM), flash memory, a graphics processor, a digital signal processor, a crypto processor, a chipset, an antenna, a display, a touchscreen display, a touchscreen controller, a battery, an audio codec, a video codec, a power amplifier, a global positioning system (GPS) device, a compass, an accelerometer, a gyroscope, a speaker, a camera, and a mass storage device (such as hard disk drive, compact disk (CD), digital versatile disk (DVD), and so forth).
The communication chip 806 enables wireless communications for the transfer of data to and from the computing device 800. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 806 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 800 may include a plurality of communication chips 806. For instance, a first communication chip 806 may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 806 may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
The processor 804 of the computing device 800 includes an integrated circuit die packaged within the processor 804. In some implementations of the invention, the integrated circuit die of the processor may be part of a SIP that includes a die in the voided region of the bump field between the substrate and the board, in accordance with embodiments described herein. The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
The communication chip 806 also includes an integrated circuit die packaged within the communication chip 806. In accordance with another implementation of the invention, the integrated circuit die of the communication chip may be part of a SIP that includes a die in the voided region of the bump field between the substrate and the board, in accordance with embodiments described herein.
In an embodiment, the computing device 800 may be part of any apparatus. For example, the computing device may be part of a personal computer, a server, a mobile device, a tablet, an automobile, or the like. That is, the computing device 800 is not limited to being used for any particular type of system, and the computing device 800 may be included in any apparatus that may benefit from computing functionality.
The above description of illustrated implementations of the invention, including what is described in the Abstract, is not intended to be exhaustive or to limit the invention to the precise forms disclosed. While specific implementations of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize.
These modifications may be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific implementations disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.
Example 1: an electronic package, comprising: a substrate with a first surface and a second surface opposite from the first surface; a plurality of first dies coupled to the first surface of the substrate; and a bump field on the second surface of the substrate, wherein the bump field comprises a voided region towards a center of the substrate; and a second die coupled to the second surface of the substrate, wherein the second die is provided in the voided region.
Example 2: the electronic package of Example 1, wherein the second die does not include transistors.
Example 3: the electronic package of Example 1 or Example 2, wherein at least one of the plurality of first dies is provided directly over the second die.
Example 4: the electronic package of Example 3, wherein the at least one of the plurality of first dies over the second die has the same dimensions as the second die.
Example 5: the electronic package of Examples 1-4, wherein the second die is coupled to the substrate by an adhesive.
Example 6: the electronic package of Examples 1-5, wherein the second die is coupled to the substrate by interconnects.
Example 7: the electronic package of Example 6, wherein the second die is configured to supply power delivery and/or memory functionality to the electronic package.
Example 8: the electronic package of Examples 1-7, wherein the substrate is a package substrate.
Example 9: the electronic package of Examples 1-7, wherein the substrate is a board.
Example 10: the electronic package of Examples 1-9, wherein an effective warpage of the substrate at room temperature is less than approximately 300 μm.
Example 11: an electronic system, comprising: a first substrate; a second substrate coupled to the first substrate by a plurality of interconnects between the first substrate and the second substrate, wherein a voided region without interconnects is provided at a location towards a center of the second substrate; a plurality of first dies coupled to the second substrate on a surface opposite from the first substrate; and a second die coupled to the first substrate, wherein the second die is positioned within the voided region.
Example 12: the electronic system of Example 11, wherein an effective warpage between the first substrate and the second substrate is approximately 200 μm or less.
Example 13: the electronic system of Example 11 or Example 12, wherein the second die is coupled to the first substrate by an adhesive.
Example 14: the electronic system of Examples 11-13, wherein the second die is coupled to the first substrate by interconnects.
Example 15: the electronic system of Examples 11-14, wherein at least one of the plurality of first dies is provided directly over the second die.
Example 16: the electronic system of Examples 11-15, wherein the first substrate is a first board, and wherein the second substrate is a second board or a package substrate.
Example 17: the electronic system of Examples 11-16, wherein the plurality of first dies comprises at least a compute die, a power management integrated circuit (PMIC), and a memory die.
Example 18: an electronic system, comprising: a first substrate; a second substrate coupled to the first substrate; a first die coupled to the second substrate on a surface opposite from the first substrate; and a second die provided in a gap between the first substrate and the second substrate, wherein the second die is provided under the first die.
Example 19: the electronic system of Example 18, wherein the second die is coupled to the first substrate, or wherein the second die is coupled to the second substrate.
Example 20: the electronic system of Example 18 or Example 19, wherein the electronic system is part of a personal computer, a server, a mobile device, a tablet, or an automobile.