Claims
- 1. A method of manufacturing an integrated circuit (IC) product comprising:
exposing a pattern in at least one layer of material in the IC using at least two mask patterns, the first mask pattern comprising a phase shifting pattern and the second mask pattern comprising a trim pattern, the phase shifting pattern defining substantially all of the pattern of the layer of material and the trim pattern for protecting the pattern defined using the phase shifting pattern and clearing phase shifting artifacts; said exposing using an optical lithography exposure system having a setting of values of a set of one or more optical parameters that control characteristics of exposures, to the first mask pattern and the second mask pattern, where said setting of values is substantially the same while exposing the first and second mask patterns.
- 2. The method of manufacturing an IC product of claim 1, wherein the first mask pattern comprises a “full phase” mask.
- 3. The method of manufacturing an IC product of claim 1, wherein the pattern on the layer of material can be characterized by having at least ninety-five percent (95%) of the pattern defined by the phase shifting pattern.
- 4. The method of manufacturing an IC product of claim 1, wherein the optical lithography exposure system comprises at least one of a stepper and a scanner.
- 5. The method of manufacturing an IC product of claim 1, wherein said set of optical parameters consists of numerical aperture (N.A.), wavelength (λ) of radiation, partial coherency (σ), illumination configuration, and defocus.
- 6. The method of manufacturing an IC product of claim 1, wherein said set of optical parameters comprise one or more of numerical aperture (N.A.), wavelength (λ) of radiation, partial coherency (σ), illumination configuration, and defocus.
- 7. The method of manufacturing an IC product of claim 1, wherein substantially the same comprises within plus or minus 10%.
- 8. The method of manufacturing an IC product of claim 1, wherein the exposing further comprises using a first dosing for the first mask pattern and a second dosing for the second mask pattern, the first dosing and the second dosing being in a ratio of 1.0 to r, r>0.0.
- 9. The method of manufacturing an IC product of claim 1, wherein the first mask pattern and the second mask pattern are on a single reticle.
- 10. The method of manufacturing an IC product of claim 9, and wherein the exposing further comprises blading the first mask pattern and second mask pattern on the reticle during the exposing to permit different dosing.
- 11. A method for manufacturing an integrated circuit, comprising:
forming a layer of resist on a wafer; exposing the layer to a first dose of radiation through a phase shifting pattern in a mask, the radiation characterized by a set of one or more parameters having values selected for exposure of the phase shifting pattern; and exposing the layer to a second dose of radiation through a trim pattern in a mask, the radiation characterized by said set of parameters having substantially the same values as selected for exposure of the phase shifting pattern.
- 12. The method of claim 11, wherein said set of parameters includes a parameter indicating partial coherence σ of the radiation at the layer.
- 13. The method of claim 11, wherein said set of parameters includes a parameter indicating a numerical aperture NA of the radiation at the layer.
- 14. The method of claim 11, wherein said set of parameters includes a parameter indicating an axis of propagation of the radiation at the layer.
- 15. The method of claim 11, wherein said set of parameters includes a parameter indicating an illumination configuration of the radiation.
- 16. The method of claim 11, wherein said set of parameters includes a parameter indicating defocus of the radiation at the layer.
- 17. The method of claim 11, wherein said set of parameters includes parameters indicating numerical aperture NA of the radiation at the layer, partial coherence a of the radiation at the layer, an axis of propagation of the radiation at the layer, an illumination configuration of the radiation, and defocus of the radiation at the layer.
- 18. The method of claim 11, wherein said first dose and said second dose are different.
- 19. The method of claim 11, wherein said phase shifting pattern and said trim pattern are on a single mask.
- 20. The method of claim 11, wherein a pattern is exposed on the layer which can be characterized by one or more of the following: at least eighty percent (80%) of the portions of the pattern that do not form memory devices are defined by the phase shifting pattern; at least eighty percent (80%) of a floorplan in the pattern is defined by the phase shifting pattern; at least ninety percent (90%) of the pattern is defined by the phase shifting pattern; all of the features in the critical path of the pattern are defined by the phase shifting pattern; all features in the pattern except those features that are not phase shifted due to phase conflicts are defined by the phase shifting pattern; everything in the pattern except test structures are defined by the phase shifting pattern; and everything in the pattern except dummy structures are defined by the phase shifting pattern.
- 21. The method of claim 11, wherein a pattern is exposed on the layer which can be characterized by having at least ninety-five percent (95%) of the pattern defined by the phase shifting pattern.
- 22. The method of claim 11, wherein said set of parameters comprises parameters that are changed by a mechanical adjustment of an optical element.
- 23. A method for manufacturing an integrated circuit, comprising:
forming a layer of resist on a wafer in a first process station; moving the wafer to a second process station including a radiation source, a mask and an optical path for exposing the wafer to radiation, the optical path being characterized by a set of optical parameters including one or more of a wavelength λ of illumination, numerical aperture NA, coherence, illumination configuration, and defocus; exposing, in the second process station, the layer to a first dose of radiation through a phase shifting pattern in said mask using a first setting of values for the set of optical parameters; and exposing, in the second process station, the layer to a second dose of radiation through a trim pattern in said mask using said first setting of values.
- 24. The method of claim 23, wherein said set of optical parameters includes the numerical aperture and partial coherence σ.
- 25. The method of claim 23, wherein said set of optical parameters includes the numerical aperture NA, partial coherence σ, the illumination configuration, and the defocus.
- 26. The method of claim 23, wherein said set of optical parameters includes partial coherence σ as the coherence parameter.
- 27. The method of claim 23, wherein said first dose and said second dose have different dosage levels.
- 28. The method of claim 23, wherein a pattern is exposed on the layer which can be characterized by one or more of the following: at least eighty percent (80%) of the portions of the pattern that do not form memory devices are defined by the phase shifting pattern; at least eighty percent (80%) of the floorplan in the pattern is defined by the phase shifting pattern; at least ninety percent (90%) of the pattern is defined by the phase shifting pattern; all of the features in the critical path of the pattern are defined by the phase shifting pattern; all features in the pattern except those features that are not phase shifted due to phase conflicts are defined by the phase shifting pattern; everything in the pattern except test structures are defined by the phase shifting pattern; and everything in the pattern except dummy structures are defined by the phase shifting pattern.
- 29. The method of claim 23, wherein a pattern is exposed on the layer which can be characterized by having at least ninety-five percent (95%) of the pattern defined by the phase shifting pattern.
- 30. The method of claim 23, wherein said set of parameters comprises parameters that are changed by a mechanical adjustment of an optical element.
RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent application Ser. No. 09/972,428 filed on 5 Oct. 2001, which is related to, claims the benefit of priority of, and incorporates by reference, the U.S. Provisional Patent Application Serial No. 60/296,788 filed 08 Jun. 2001 entitled “Phase Conflict Resolution for Photolithographic Masks” having inventors Christophe Pierrat and Michel Côté and assigned to the assignee of the present invention, and which application is related to, claims the benefit of priority of, and incorporates by reference, the U.S. Provisional Patent Application Serial No. 60/304,142 filed 10 Jul. 2001 entitled “Phase Conflict Resolution for Photolithographic Masks” having inventors Christophe Pierrat and Michel Côté and assigned to the assignee of the present invention.
Provisional Applications (2)
|
Number |
Date |
Country |
|
60296788 |
Jun 2001 |
US |
|
60304142 |
Jul 2001 |
US |
Continuations (1)
|
Number |
Date |
Country |
Parent |
09972428 |
Oct 2001 |
US |
Child |
10841276 |
May 2004 |
US |