The subject matter herein relates to MEMS sensing and Field Effect Transistor (FET) of the semiconductor MEMS devices.
Micro-Electro-Mechanical-Systems (MEMS) sensors are becoming increasingly popular as more sensors are being integrated in a variety of systems ranging from consumer electronics to automobile, aerospace, structural monitoring and life science applications. Although, the majority of the MEMS devices are still in the research and development phase, there is also the mature end of the industry that has been producing large volumes of pressure sensors, microphones, inertial motion sensors and gas sensors. The market for the mature MEMS devices has also been experiencing rapid growth as more applications are being developed with new and innovative packaging designs. Furthermore, new MEMS designs are constantly improving the device performance and integrate more functionality within the same chip, or package with smaller form factor. This has been an enabling factor for MEMS researchers to identify fundamental sensing mechanism and implement them, along with required circuitry, onto silicon chips.
New advances in the field of MEMS have broadened considerably the applications of these devices. MEMS technology has also enabled the miniaturization of the devices; a typical MEMS sensor is at least one order of magnitude smaller compared to a conventional sensor that is used to measure the same parameter. Consequently, MEMS devices can be batch-fabricated, this offers a high potential for unit cost reduction. Moreover, proper design can solve some problems related to power consumption, while providing improved performance characteristics, such as accuracy, sensitivity and resolution.
The current and the traditional MEMS sensor products consist of a sensing mechanical structure, i.e. a cantilever, or a membrane, that deflects upon sensing an external force, i.e. pressure, acoustic waves, or accelerations. The mechanical movement, such as deflection, is then converted into an electric signal through the use of piezo-resistive/electric material, or through changing capacitance between the moving part and a reference plate. There are also various geometries used to enhance the sensitivity and displacement range of these designs that would translate into better sensitivity and dynamic range of the overall sensor.
Microsensors and microactuators in MEMS have used a variety of transduction mechanisms. Each transduction mechanism has its own advantages that make it attractive for a given application and requirements such as low-cost, large-volume, high sensitivity, broad response range or superior noise performance. Some of the transduction mechanisms involve mechanical motion. Usually mechanical motion is converted to an electrical signal by measuring changes in passive elements such as capacitance, resistance, or mutual inductive coupling. In this embodiment a different sensing and actuation approach is pursued that directly couples mechanical motion with an active electrical device—a movable gate metal-oxide-semiconductor field effect transistor (MOSFET).
MEMS capacitive microphones are the most widely used microphones primarily for their low noise levels and high sensitivity. However, their sensitivity reduces with reducing size because of the decreasing air gap capacitance. The FET (filed effect transistor) microphone transduction, on the other hand, offers high sensitivity even with a smaller air gap capacitance, as the result of the miniaturization of the transducer. Multiple FET based MEMS structures are disclosed herein that maintain high sensitivity performance while employing integrated FET devices for transduction of the acoustic signal to electric current.
The moving gate transistor structure whose gate motion is along a lateral direction parallel to the substrate containing the channel has been investigated in the past. In these devices, movable gate transistor structure kept the channel width and the thickness of dielectric material constant. The gate overlap over the source or the drain changes as the gate moves. When the gate moves completely away from either the source or the drain end, the device operates in the subthreshold mode even when the gate voltage is above the threshold value. As the gate moves to overlap both the source and the drain edges, normal device current flows. This structure is, hence, sensitive to very small motion near the gate-source or gate-drain overlap regions. The device responds to small lateral gate motion typically less than 1 μm.
Similar type devices have also been used in BioTech for single molecule detection in solution. These FET devices detect characteristics of the surface charge structure of any macromolecule passing through a nanopore with vertical FET device implemented on the sidewalls. The vertical FET design directly amplifies the biomolecule's signal by several orders of magnitude with low noise. The sensor allows for the detection of a single charge at large distances, many times the diameter of the target molecule. As the result, this level of sensitivity can be exploited for acoustic vibration sensing in a lateral moving gate FET sensor.
Although some MEMS microphones have already been developed, size limitations requiring microphones to be small which lead to challenges in terms of frequency response and sensitivity. Capacitive microphones are usually composed of an elastic diaphragm and a perforated rigid back-plate, which constitutes a pair of sensing electrodes that behave like a variable capacitor. Deformation of the diaphragm due to variation in pressure leads to a corresponding change in the capacitance, Ce, and to an induced charge at the electrodes via the application of a direct-current (DC) polarization voltage across the electrodes. In an externally-polarized condenser microphone, the polarizing voltage is applied across a very large resistance, Re. The variation in capacitance is measured from the change in the voltage across the resistor. The amplitude of this voltage signal will have a low-frequency cut-off determined from the time constant 1/ReCe due to the finite resistance. Therefore, further miniaturization of conventional microphones has led to a reduced size, which ultimately decreases the capacitance, Ce, which increases this cut-off frequency. This frequency limit can be overcome via careful preamp design or by replacing the DC bias voltage with a high-frequency AC bias voltage.
This invention describes the structure and function of MEMS based vertical and horizontal moving gate Field Effect Transistor (FET) sensors. The sensing technology described herein may be configured to form wide range of MEMS sensors such as gyroscopes, accelerometers, microphones, pressure sensors, gas sensors, biosensors, and nanopores. The invention uses a moving gate structure over channel region of a vertically and horizontally integrated FET device.
[f1] is a top view of vertical FET design with variable suspended cantilevers for accurate acoustic signal measurement in accordance with an exemplary embodiment.
The various embodiments are described more fully with reference to the accompanying drawings. These example embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to readers of this specification having knowledge in the technical field. Like numbers refer to like elements throughout.
One exemplary embodiment of this invention involves a transduction mechanism that is based on changes in electric field in the separation between an electret and the channel-gate area of a field-effect transistor (FET), either directly, or indirectly through intermediary capacitors. An exemplary configuration is presented in
In another exemplary embodiment of this invention a vertically integrated FET with laterally moving gate is used to construct various sensors (
In this exemplary embodiment (
The vertical FET sensing using a laterally moving gate has shown greater sensitivity than the horizontal FET with vertical moving gate. The lateral moving gate design can be used as a sensing platform for a variety of different MEMS sensors with high sensitivities. In comparison to the vertically moving gate FET structure, the laterally moving gate provides a number of different transistor operation parameters (i.e. transistor operation modes and bias voltages, etc.) for the user to tune the FET structure electronically, in order to detect the desired signals in the form of vibration across the gate region. Furthermore, transistor gate width, length, location and geometry can be designed to maximize sensitivity and dynamic range of the sensing devices. There are many parameters available to design various sensors with great sensitivity by choosing the right junction depths for the P-wells and operating the transistor in different modes with different biases to achieve maximum sensitivity and dynamic range. This sensing platform (
In an exemplary embodiment of this invention (
In another exemplary embodiment of this invention (
In another exemplary embodiment of this invention (
Any accelerometer, gyroscope or in general IMUs will require the implementation of a proof mass at the end of each cantilever or membrane with multiple axis of freedom. In another exemplary embodiment of this invention (
Multiple different designs can be achieved by placing FET sensors around any suspended proof mass configuration which makes designs for a gyroscope/accelerometer combination possible. As an example, a simple 6-axis gyroscope/accelerator design with a central proof mass can be implemented as shown in
Another embodiment of the moving gate FET sensor may be incorporated into a multi-axis gyroscope/accelerometer (not shown). The 6-axis gyroscope may be constructed with either the vertical, or the horizontal FET configuration. It is understood that this FET configuration can be realized using various technologies including, silicon nanowire, carbon nanotube, silicon carbides and III-V semiconductors just to name a few.
Another embodiment of this invention (
The moving gate 703 will be in the proximity of the sidewall 706 of the horizontal FET device such that the electric field from the gate will create a channel 705 between the p-wells 704 on the sidewall 706. The depth of the p-well 704 junctions can be determined by the amount of deflection of the cantilever/diaphragm edge 703. Deflections of the cantilever/diaphragm edge 703 below the p-well 704 junction depths will result in sub-threshold state of the FET with sufficient sensitivity to register very weak acoustic signals. In effect, the trans-conduction converts mechanical displacement to a sub-threshold transistor with a modulating channel 705 length. Other modes of transistor operations (i.e. inversion mode) are also suitable in producing highly sensitive drain current output.
Similarly, the cantilever edge 703 may move in the direction perpendicular to the sidewall 706, or vertically away from the channel region of the FET (not shown) in order to produce similar change in the drain current, Id, of the FET that will correspond to the vertical displacement of the cantilever edge 703 from the channel 705. The junction depths and doping levels of the horizontal FET may be optimized in order to provide maximum sensitivity for a range of displacements, both laterally (horizontal to sidewall channel) and vertically (perpendicular to sidewall channel) across the FET channel.
In another exemplary embodiment of this invention 800 (
In another exemplary embodiment of this invention 900 (
In another exemplary embodiment of this invention 1000 (
In another exemplary embodiment of this invention 1006 (
The key advantage of the embodiment disclosed herein 1000, 1006 is the simplicity of fabrication using an additive process technology. The circular post 1004, 1010 (membrane support structures) connecting the membrane to the substrate may also be constructed with piezoelectric materials for sensing pressure, or acoustic signals.
The single suspended membrane 1001, 1007 can be fabricated using a 3 mask additive semiconductor process. Both vertical and horizontal FET sensors can be integrated into this pressure sensing design that takes advantage of the enhanced deflection on the edge of the membrane. The size and properties of the circular posts 1004, 1010 (membrane support structures) connecting the membrane 1005, 1011 to the substrate 1003, 1009 is critical in determining overall sensitivity to acoustic signals and pressure changes. Since the maximum stress and strain during pressure change occurs in these support structures 1004, 1010, therefore, sensing elements such as piezoelectric thin films can be used for sensing pressure and acoustic signals, instead of FET devices 1002, 1008.
In another exemplary embodiment of this invention 1100 (
In another exemplary embodiment of this invention 1105 (
The exemplary suspended double membrane disclosure 1100, 1105 (
Having disclosed several embodiments, it will be recognized by those of skill in the art that various modifications, alternative constructions, and equivalents may be used without departing from the spirit of the disclosed embodiments. Additionally, a number of well-known processes and elements have not been described to avoid unnecessarily obscuring the embodiments described herein. Accordingly, the above description should not be taken as limiting the scope of the claims.
Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit unless the context clearly dictates otherwise, between the upper and lower limits of that range is also specifically disclosed. Each smaller range between any stated value or intervening value in a stated range and any other stated or intervening value in that stated range is encompassed. The upper and lower limits of these smaller ranges may independently be included or excluded in the range, and each range where either, neither or both limits are included in the smaller ranges is also encompassed within the embodiments described, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included.
As used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a process” includes a plurality of such processes and reference to “the dielectric material” includes reference to one or more dielectric materials and equivalents thereof known to those skilled in the art, and so forth.
Also, the words “comprise,” “comprising,” “include,” “including,” and “includes” when used in this specification and in the following claims are intended to specify the presence of stated features, integers, components, or steps, but they do not preclude the presence or addition of one or more other features, integers, components, steps, acts, or groups.
This application is a Divisional of co-pending U.S. application Ser. No. 15/911,133 filed on Mar. 4, 2018. The entire contents of each of the above-identified applications are hereby incorporated by reference in their entirety. U.S. application Ser. No. 15/911,133 claims the benefit of priority under 35 U.S.C. § 119(e) of U.S. provisional application Ser. No. 62/467,222, entitled “Vertical FET MEMS Microphone”, filed Mar. 5, 2017, the content of which is incorporated herein by reference in its entirety. U.S. application Ser. No. 15/911,133 claims the benefit of priority to U.S. patent application Ser. No. 62/509,693 entitled “Moving gate FET Sensors”, filed May 22, 2017, the content of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62467222 | Mar 2017 | US | |
62509693 | May 2017 | US |
Number | Date | Country | |
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Parent | 15911133 | Mar 2018 | US |
Child | 17577512 | US |