This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2008-141481, filed May 29, 2008, the entire contents of which are incorporated herein by reference.
1. Field
One embodiment of the invention relates to flexible printed circuit boards that handle high frequency signals.
2. Description of the Related Art
Flexible printed circuit boards that can be flexibly mounted in housings and that have a high degree of freedom in wiring have been increasingly used in information processing apparatuses. Due to the higher speed of processing in information processing apparatuses and the higher density of circuits, flexible printed circuit boards mounted in the housings of the devices require electromagnetic shield structures. An electromagnetic shield structure forms an electromagnetic shield layer of low impedance between the power source ground (GND) and the printed circuit board, taking account of any transfer loss of high frequency signals to be used, and of noise. Such an electromagnetic shield structure is actualized by conductively connecting an electromagnetic shield layer to a ground pattern of the same potential as the grounding potential of the power source. This type of electromagnetic shield structure has been disclosed in, for example, Jpn. Pat. Appln. KOKAI Publication No. 5-283888, in which a recess is formed in the electromagnetic shield layer, the recess is filled with a jumper member, and this jumper member conductively connects an electromagnetic shield layer to the upper face of a grounding land.
A conventional electromagnetic shield structure in which an electromagnetic shield layer is conductively connected to a ground pattern of the same potential as the grounding potential of a power source is a structure in which the electromagnetic shield layer is conductively connected to the surface of the ground pattern. Therefore, the ground connection structure of the electromagnetic shield layer is fragile and is not highly reliable in a flexible printed circuit board that may be subject to bending.
A general architecture that implements the various feature of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
Various embodiments according to the invention will be described hereinafter with reference to the accompanying drawings. In general, according to one embodiment of the invention, there is provided a flexible printed circuit board comprising: a base layer; a signal layer formed on a surface of the base layer; a cover layer covering the signal layer; a connecting pattern portion formed in the signal layer; an opening formed in the cover layer and surrounds periphery of the connecting pattern portion; a conductive shield material covering the cover layer in which part of the conductive shield material fills the opening, thereby adhering to an upper face and sides of the connecting pattern portion; and a protective layer covering the conductive shield material.
The base layer 11 is formed from a flat insulation film (e.g., polyimide film).
A copper foil pattern is formed in the signal layer 12 by an etching process. The signal layer 12 includes a coverlay adhesive for joining the cover layer 13 to the base layer 11. In the first embodiment, the connecting pattern portion 22 is formed in the signal layer 12. This connecting pattern portion 22 comprises a pattern land (hereinafter, pattern land 22) for the ground pattern 21 formed in the signal layer 12. The pattern land 22 has in its central area a land inner hole 22h that is open depthwise. Part of the conductive shield material 15 adheres to the upper face and sides of the pattern land 22 as well as the internal face of the land inner hole 22h.
When the flexible printed circuit board 1A is mounted on an electronic apparatus and is connected in circuit, the ground pattern 21 is set to the ground potential (grounding potential) required for the electronic apparatus.
Following a pattern layout in the signal layer 12, an opening 14 is previously formed through the cover layer 13 before a laminating process of the cover layer 13. During the laminating process, the conductive shield material 15 flows into and fills the opening. The diameter of this opening 14 is greater than that of the pattern land 22 for the ground pattern 21 in the signal layer 12 such that a predetermined quantity of conductive shield material 15 can be injected between the periphery of the pattern land 22 and this opening 14.
The conductive shield material 15 is provided in the form of a conductive paste material (e.g., silver paste) of predetermined viscosity, and forms a conductive shield layer for the signal layer 12. This conductive shield material 15 forms a conductive shield layer such that a portion covering the cover layer 13 and a portion filling the opening 14 are integrated.
The flexible printed circuit board 1A according to the first embodiment described above includes an electromagnetic shield layer that has a conductive connecting structure in which part of the conductive shield material 15 adheres to the upper face and sides of the pattern land 22. Accordingly, compared to the case where a shield material is conductively connected only to the upper face of the pattern land, this printed circuit board 1A increases a joint area with the conductive shield material 15. In addition, the conductive shield material 15 is disposed in contact with the land not only in the planar direction of the land but also along the entire circumference of the land, thus maintaining robust joint strength in the direction of bending of the flexible printed circuit board 1A.
Referring to
In step 1 shown in
In step 2 shown in
In step 3 shown in
Thus, a flexible printed circuit board 1A can be manufactured capable of maintaining robust joint strength in the direction of bending.
The first embodiment has been described using an example where the ground pattern 21 has only one pattern land 22. However, in the actual pattern configuration, a number of pattern lands 22 are formed for the ground pattern at predetermined intervals.
Thus, the conductive connecting structure of the electromagnetic shield layer, in which part of the conductive shield material 15 adheres to the upper face and sides of each of the pattern lands 22, has a notably increased joint area with the conductive shield material 15, which would not be the case where the shield material were conductively connected only to the upper face of the pattern land. Accordingly, robust joint strength can be maintained in the direction of bending.
In the flexible printed circuit board 1B (shown in
Compared to where the shield material is conductively connected only to the upper face of the ground pattern, the conductive connecting structure of an electromagnetic shield layer, shown in
The flexible printed circuit board 1C (shown in
In the conductive connecting structure of an electromagnetic shield layer shown in
In a flexible printed circuit board 1D (shown in
In the conductive connecting structure of the electromagnetic shield layer shown in
The electronic apparatus shown in
As shown in
The first housing 110 has at its rear a pair of display supports 114a and 114b interspatially disposed widthwise.
The display unit 103 has a second housing 120 and a display device, namely a liquid crystal display device 121. The second housing 120 is in the form of a flat box, and the display screen 121a of the liquid crystal display device 121 is exposed in an opening 122 provided for display.
The second housing 120 has a pair of legs 123a and 123b. These legs 123a and 123b are supported by the display supports 114a and 114b of the first housing 110 via hinges (not shown) so as to be freely rotatable. This rotating mechanism enables the display unit 103 to rotate between a closed position in which the display unit 103 covers the palm rest 111 and keyboard 113 from above and an open position in which the display unit 103 extends upward to expose the palm rest 111 and keyboard 113.
As shown in
In the space S of the main body 102, the motherboard 170 and the HDD 151 are mounted. The HDD 151 and the motherboard 170 access read/write data, via the transmission line of a differential signal, at a communication speed matching the specifications of SATA2.
As shown in
Mounted on the motherboard 170 are a CPU for controlling the system and a peripheral circuit for the CPU. Further, mounted on the peripheral circuit for the CPU is, for example, a south bridge IC 175 that comprises an I/O hub for connecting the hard disk drive 151 in circuit. Also, mounted on the motherboard 170 is a connector 171 (e.g., a connector with a pressure connection terminal of a lead insertion type) for connecting the hard disk drive 151 to the south bridge IC 175 in circuit.
The hard disk drive 151 is provided with a connector (in this example, a connector receptacle) 152 that comprises an interface mechanism for external connection.
The connector (connector receptacle) 152 of the hard disk drive 151 and the connector 171 (i.e., connector with the pressure connection terminal of the lead insertion type) mounted on the motherboard 170 are connected in circuit by the flexible printed circuit board 1A shown in
In the fifth embodiment, the flexible printed circuit board 1A connects in circuit the transmission ends of information processing elements, one of which is the external connection interface of the hard disk drive 151 and the other, the I/O connection interface of the motherboard 170. The external connection interface of the hard disk drive 151 is the connector (connector receptacle) 152; and the I/O connection interface of the motherboard 170 is the connector 171 (i.e., connector with the pressure connection terminal of lead insertion type) connected in circuit to the south bridge IC 175.
The wiring length of the flexible printed circuit board 1A applicable in the fifth embodiment extends from one side of the first housing 110 to substantially the middle of the housing. In the space S of the first housing 110, the flexible printed circuit board 1A is disposed along the back of the hard disk drive 151 and between the hard disk drive 151 and the motherboard 170 such that a narrow space (i.e., a narrow space except for a component mounting area) behind the hard disk drive 151 is utilized as a wiring path.
The flexible printed circuit board 1A has, at its one end in the wiring direction, a connector (connector plug) 153 connected to the connector (connector receptacle) 152 of the hard disk drive 151; it also has, at the other end in the wiring direction, a connector lead terminal 172 fitted to the connector 171 (i.e., connector with the pressure connection terminal of lead insertion type) mounted on the motherboard 170.
The flexible printed circuit board 1A is laid on the wiring path such that the connector (connector plug) 153 disposed at one end in the direction of wiring is connected to the connector (connector receptacle) 152 of the hard disk drive 151, and the connector lead terminal 172 disposed at the other end in the direction of wiring is fitted (i.e., connected under pressure) to the connector 171 (i.e., connector with the pressure connection terminal of lead insertion type) mounted on the motherboard 170.
Via this flexible printed circuit board 1A, read/write data is transmitted at a high speed matching SATA2, between the hard disk drive 151 and the south bridge IC 175 mounted on the motherboard 170.
This flexible printed circuit board 1A comprises: a base layer 11; a signal layer 12 formed on the base layer 11; a cover layer 13 covering the signal layer 12; a connecting pattern portion 22 disposed on the surface of the signal layer 12; an opening 14 formed in the cover layer 13 and surrounding the periphery of the connecting pattern portion 22; a conductive shield material 15 covering the cover layer 13 such that part of the conductive shield material 15 fills the opening 14, thereby adhering to the upper face and sides of the connecting pattern portion 22; and a protective layer 16 covering the conductive shield material 15. The signal layer 12 has a coverlay adhesive joining the cover layer 13 to the base layer 11. Formed in the signal layer 12 is a connecting pattern portion 22 for connecting an electromagnetic shield layer formed of the conductive shield material 15 to a ground pattern 21. This connecting pattern portion 22 comprises the pattern land (hereinafter, pattern land 22) for the ground pattern 21 formed in the signal layer 12. This pattern land 22 has in its central area a land inner hole 22h made depthwise. Part of the conductive shield material 15 adheres to the upper face and sides of the pattern land 22 as well as the internal face of the land inner hole 22h. The ground pattern 21 is maintained at the same potential as the ground potential (grounding potential) used in the device. The flexible printed circuit board 1A having a conductive connecting structure such as a conductive shield layer is a conductive connecting structure formed from an electromagnetic shield layer such that part of the conductive material 15 adheres to the upper face and sides of the pattern land 22. Accordingly, the flexible printed circuit board 1A has an increased joint area with the conductive shield material 15, compared to where the shield material is conductively connected only to the upper face of the pattern land. In addition, the conductive shield material 15 is disposed in contact with the land not only in the planar direction of the land but also along the entire circumference of the land, thus maintaining robust joint strength in the direction of bending of the flexible printed circuit board 1A. Using the flexible printed circuit board 1A as a signal transmission route for a high frequency circuit allows the realization of a highly reliable, high speed operating function that suppresses transmission loss and noise in the transfer of high frequency signals handled by a device.
As described above, the embodiments of the invention make it possible to provide: a flexible printed circuit board in which the joint strength of the conductive connecting part of an electromagnetic shield layer has been improved, a shield processing method for the printed circuit board, and an electronic apparatus.
While certain embodiments of the inventions have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2008-141481 | May 2008 | JP | national |