The present disclosure generally relates to high-voltage (HV) diodes, and more particularly relates to HV diodes routed to memory array wafer source region contact (SRC) in wafer-on-wafer (WOW) packaging of semiconductor device.
Fabrication of microelectronic devices such as high-density memory devices generally include bonding a wafer, e.g., a complementary metal-oxide-semiconductor (CMOS) wafer, to a memory array wafer to form the WOW packaging. The CMOS wafer and the memory array wafer can be further mounted on a package substrate or a carrier wafer and encased in a protective covering. The CMOS wafer may include integrated circuitry with a high density of very small components including processor circuits, imager devices, string drivers, and/or high voltage (HV) circuits. On the other hand, the memory array wafer may include memory arrays including NAND flash memory arrays, dynamic random-access memory (DRAM) arrays, and/or phase change memory (PCM) arrays, the memory arrays being connected to the HV circuits of the CMOS wafer for data signal and control signal transition. Conventional processes for bonding the CMOS wafer and the memory array wafer include electrically coupling/routing of SRC nodes of the memory array to HV diodes that are capable of withstanding high operation voltages.
The drawings illustrate only example embodiments and are therefore not to be considered limiting in scope. The elements and features shown in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the example embodiments. Additionally, certain dimensions or placements may be exaggerated to help visually convey such principles. In the drawings, the same reference numerals used in different embodiments designate like or corresponding, but not necessarily identical, elements.
High density memory devices such as NAND flash memory utilizes WOW bonding scheme, e.g., bonding a memory array wafer to a CMOS wafer, in order to achieve a higher device packaging density and improved performance of the components separately processed in the memory array wafer and the CMOS wafer. In fabrications of traditional NAND flash memory such as CMOS on Array (CuA) scheme, the SRC nodes of the memory array are routed to corresponding HV diodes which are capable of withstanding high operation voltages close to or higher than 30V. Particularly, HV diodes in the CuA fabrication scheme are generally disposed in a substrate of the CMOS wafer and are routed to the SRC nodes of the memory array through multiple metal routing layers disposed between the substrate and the memory array. The HV diodes, however, might be hard to be implemented into the CMOS wafer substrate for WOW bonding schemes including a face-to-face (F2F) WOW hybrid bonding scheme and a face-to-back (F2B) direct bonding scheme. The processing of HV diodes in CMOS wafer substrate for above noted WOW bonding schemes can be complicated and the additional routings in the CMOS wafer may degrade the packaging density and device performance thereon.
In addition, charges included by plasma-based semiconductor processes may be accumulated on the memory device during the fabrication of the high-density memory devices (e.g., a high bias etching process to form memory pillars). The accumulated charges need to be dissipated through a low resistance path to prevent arcing on the memory wafers and damaging of processing tools.
To address the above-described challenges and others, the present technology includes a novel process of fabricating HV diodes in the memory array wafer for the WOW bonding in semiconductor device fabrication. In particular, HV diodes including a heavily doped region and a lightly doped region can be formed in a substrate of the memory array wafer. The HV diodes can be directly routed to SRC nodes of the memory array through contacts disposed there between. Conventional semiconductor process such as i-line lithography can be utilized to fabricate the HV diodes in the memory array wafer, therefore maintaining a low manufacturing cost. Moreover, the HV diodes described in the present technology offer a break down voltage tunability through adjusting a resist layer trimming process which in turn affects junction grading within the HV diodes. Further, the fabrication of HV diodes in the memory array wafer avoids complex routing in the CMOS wafer and provides flexibilities in the locations and numbers of HV diodes corresponding to the SRC nodes of the memory array.
In this example, the logic device 100b may include a substrate 122, a plurality of CMOS devices 124 that is disposed within or above the substrate 122, a plurality of metal routing layers 126, and a plurality of bond pads 128 disposed on a frontside surface of the logic device 100b. The logic device 100b further includes a plurality of deep shallow trench isolation (STI) regions 134 disposed within the substrate 122, and a plurality of contacts 130. Each of the plurality of contacts 130 connects to corresponding one or more of the plurality of metal routing layers 126 and passes through corresponding one of the plurality of deep STI regions 134 for signal transition.
On the other hand, the memory device 100a may include a substrate 102, a memory array 104 disposed above the substrate 102, a plurality of channels 108 and a plurality of deep contacts 110 vertically extending through the memory array 104, and a plurality of land pads 114 each being connected to corresponding one of the plurality of bitlines 112 or deep contacts 110. In this example, each of the plurality of channels 108 connects memory strings from a top tier and a bottom tier. Further, each of the plurality of contacts 130 is connected to corresponding land pads 114 of the memory device 100a, transmitting data/control signals between the CMOS devices 124 and the memory array 104. The memory device 100a includes bitline 112 disposed above the memory array 104. In addition, the logic device 100b and the memory device 100a includes a dielectric layer 132 and a dielectric layer 125 that are disposed on their backside surface and frontside surface, respectively. Here, the dielectric layers 132 and 125 provide electric isolation among the components disposed in the backside of the logic device 100b and the frontside of the memory device 100a. Further, the direct bonding interface between the logic device 100b and the memory device 100a can be formed by bonding the dielectric layers 132 and 125, including applying heat or compressive pressures there between to form dielectric-dielectric fusion bonds. In this example, the dielectric layers 132 and 125 can be made of materials including tetraethyl orthosilicate (TEOS), silicon oxide (SiO), silicon nitride (SiN), silicon borocarbonitride (SiBCN), silison oxycarbonitride (SiOCN), silicon oxycarbide (SiOC), silicon carbonitride (SiCN), silicon boronitride (SiBN), a low-k dielectric material, or a combination thereof. Moreover, the fusion bonds formed at the interface of the logic device 100b and the memory device 100a can be oxide-oxide covalent bonds.
In this WOW bonding scheme of semiconductor device 100, the memory device 100a further includes a plurality of HV diodes 116 that are routed to the memory array 104 for SRC nodes protection. As shown in
The semiconductor device 100 shown in this example enables transitions of signal/data signals in high voltages from the CMOS devices 124 to corresponding SRC node 106 of the memory array 104. Specifically, the configuration of the HV diodes 116, i.e., disposing in the substrate 102 of the memory array 104 and being directly connected to corresponding SRC nodes 106, avoids complex routing to the logic device 100b in the WOW packaging 100. In addition, the HV diodes 116 can withstand a high voltage, e.g., close to or higher than 30V, to effectively protect the SRC nodes 106 in the WOW bonding scheme 100. In this example, the plurality of HV diodes 116 as well as the plurality of SRC nodes 106 are disposed closer to the memory array 104 than to the fusion bonding interface.
In some other examples, the HV diodes can be implemented and routed to SRC nodes of memory array wafer in a WOW bonding scheme. For example, in a WOW bonding scheme having a front side surface of a CMOS wafer bonded to a frontside surface of a memory array wafer, i.e., a F2F WOW bonding, HV diodes can be fabricated into a substrate of the memory array wafer. In this example, the HV diodes can be directly connected to SRC nodes of the memory array to provide a protection under a high voltage close to or higher than 30V.
In this semiconductor device assembly 100, each of the logic device 100b and the memory device 100a can be processed separately. Particularly, the plurality of HV diodes 116 can be fabricated during the processes of the memory device 100a, before it is bonded with the Logic device 100b.
In this example, the memory device 200 further includes a photo resist layer 206, which is deposited above and patterned to form openings to expose a plurality of regions of the dielectric layer 208. The resist layer 206 can be patterned using various optical lithography techniques, e.g., an i-line light with wavelengths of 365 nm or a deep ultraviolet (DUV) light with wavelengths of 193 nm or 157 nm, which allow minimum feature sizes down to 25 nm. The patterned openings of the photo resist layer 206 may have various shapes along a horizontal plane, including a circular shape, an oval shape, a square shape, and/or a rectangular shape. Here, the resist layer 206 may have a thickness ranging from 100 nm to 500 nm. The patterned openings may have a width and a length ranging from 25 nm to 50000 nm.
An ion implantation process can be further conducted, through the patterned openings of photo resist layer 206, on the memory device 200 to form the plurality of heavily doped regions 210 shown in
In this example, the combined heavily doped regions 210 and lightly doped regions 212 form the plurality of HV diodes in the memory device 200. As shown in
There may be a minimum distance required between adjacent HV diodes, i.e., a threshold distance between adjacent edges of lightly doped regions 212. The HV diodes may need to be separated in the memory device 200 to prevent punch through at a higher working voltage. For example, the lightly doped regions 212 each having a doping level close to 1×1016 ions·cm−2 may need to keep a lateral distance close to or larger than 2 μm in order to avoid punch through conduction therebetween at an applied voltage of 15V at room temperature.
The memory device 200, as shown in
Now turning to
In this example and to form a WOW bonding scheme similar to that of the
In another example, the HV diodes in a memory array device 400 for WOW bonding scheme may only include a highly doped region. For example,
The method 500 also includes applying a resist layer above the first dielectric layer and patterning the resist layer to expose a first plurality of regions on the frontside surface of the substrate, at 504. For example, the resist layer 206 can be deposited above the dielectric layer 208 and patterned. The patterned resist layer 206 can include openings exposing regions of the dielectric layers 208 that correspond to the heavily doped regions 210 of the HV diodes.
In addition, the method 500 includes implanting a first type dopant material into the substrate through the patterned resist layer to form a plurality of first heavily doped regions, at 506. For example, N type dopant materials such as phosphorus ions can be implanted, through the openings of patterned resist layer 206, into the substrate 202 to form the heavily doped regions 210.
Further, the method 500 includes trimming the patterned resist layer to enlarge the exposed frontside surface of the substrate, at 508. For example, an isotropic or anisotropic etching process can be used to trim the patterned resist layer 206, enlarging the openings in the horizontal direction.
Lastly, the method 500 includes implanting the first type dopant material into the substrate through the trimmed resist layer to form a plurality of lightly doped regions, wherein each of the first heavily doped regions is disposed within corresponding one of the plurality of lightly doped regions, at 510. For example, once the patterned resist layer 206 is further trimmed, the ion implantation process can be conducted again to implant phosphorus ions, with an acceleration voltage higher than the implanting of heavily doped regions 210, into the substrate through the enlarged openings of the resist layer 206 to form the lightly doped regions 212. As shown in
Any one of the semiconductor structures described above with reference to
Specific details of several embodiments of semiconductor devices, and associated systems and methods, are described below. A person skilled in the relevant art will recognize that suitable stages of the methods described herein can be performed at the wafer level or at the die level. Therefore, depending upon the context in which it is used, the term “substrate” can refer to a wafer-level substrate or to a singulated, die-level substrate. Furthermore, unless the context indicates otherwise, structures disclosed herein can be formed using conventional semiconductor-manufacturing techniques. Materials can be deposited, for example, using chemical vapor deposition, physical vapor deposition, atomic layer deposition, plating, electroless plating, spin coating, and/or other suitable techniques. Similarly, materials can be removed, for example, using plasma etching, wet etching, chemical-mechanical planarization, or other suitable techniques.
In accordance with one aspect of the present disclosure, the semiconductor devices illustrated above could be memory dice, such as dynamic random access memory (DRAM) dice, NOT-AND (NAND) memory dice, NOT-OR (NOR) memory dice, magnetic random access memory (MRAM) dice, phase change memory (PCM) dice, ferroelectric random access memory (FeRAM) dice, static random access memory (SRAM) dice, or the like. In an embodiment in which multiple dice are provided in a single assembly, the semiconductor devices could be memory dice of a same kind (e.g., both NAND, both DRAM, etc.) or memory dice of different kinds (e.g., one DRAM and one NAND, etc.). In accordance with another aspect of the present disclosure, the semiconductor dice of the assemblies illustrated and described above could be logic dice (e.g., controller dice, processor dice, etc.), or a mix of logic and memory dice (e.g., a memory controller die and a memory die controlled thereby).
The devices discussed herein, including a memory device, may be formed on a semiconductor substrate or die, such as silicon, germanium, silicon-germanium alloy, gallium arsenide, gallium nitride, etc. In some cases, the substrate is a semiconductor wafer. In other cases, the substrate may be a silicon-on-insulator (SOI) substrate, such as silicon-on-glass (SOG) or silicon-on-sapphire (SOP), or epitaxial layers of semiconductor materials on another substrate. The conductivity of the substrate, or sub-regions of the substrate, may be controlled through doping using various chemical species including, but not limited to, phosphorous, boron, or arsenic. Doping may be performed during the initial formation or growth of the substrate, by ion-implantation, or by any other doping means.
The functions described herein may be implemented in hardware, software executed by a processor, firmware, or any combination thereof. Other examples and implementations are within the scope of the disclosure and appended claims. Features implementing functions may also be physically located at various positions, including being distributed such that portions of functions are implemented at different physical locations.
As used herein, including in the claims, “or” as used in a list of items (for example, a list of items prefaced by a phrase such as “at least one of” or “one or more of”) indicates an inclusive list such that, for example, a list of at least one of A, B, or C means A or B or C or AB or AC or BC or ABC (i.e., A and B and C). Also, as used herein, the phrase “based on” shall not be construed as a reference to a closed set of conditions. For example, an exemplary step that is described as “based on condition A” may be based on both a condition A and a condition B without departing from the scope of the present disclosure. In other words, as used herein, the phrase “based on” shall be construed in the same manner as the phrase “based at least in part on.”
As used herein, the terms “top,” “bottom,” “over,” “under,” “above,” and “below” can refer to relative directions or positions of features in the semiconductor devices in view of the orientation shown in the Figures. These terms, however, should be construed broadly to include semiconductor devices having other orientations, such as inverted or inclined orientations where top/bottom, over/under, above/below, up/down, and left/right can be interchanged depending on the orientation.
It should be noted that the methods described above describe possible implementations, and that the operations and the steps may be rearranged or otherwise modified and that other implementations are possible. Furthermore, embodiments from two or more of the methods may be combined.
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the scope of the invention. Rather, in the foregoing description, numerous specific details are discussed to provide a thorough and enabling description for embodiments of the present technology. One skilled in the relevant art, however, will recognize that the disclosure can be practiced without one or more of the specific details. In other instances, well-known structures or operations often associated with memory systems and devices are not shown, or are not described in detail, to avoid obscuring other aspects of the technology. In general, it should be understood that various other devices, systems, and methods in addition to those specific embodiments disclosed herein may be within the scope of the present technology.
The present application claims priority to U.S. Provisional Patent Application No. 63/453,603, filed Mar. 21, 2023, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
63453603 | Mar 2023 | US |