This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2014-218136, filed on Oct. 27, 2014, the entire contents of which are incorporated herein by reference.
The embodiments discussed herein are related to, for example, a laminated substrate and a method for manufacturing the laminated substrate.
With an increase in speed and capacity of electronic devices, there is increasing demand for high-density packaging technique which achieves high-density connection among logic chips and memory chips. As one of this type of high-density packaging technique, there is known a 2.5-dimensional packaging structure in which a silicon interposer manufactured by a silicon process is mounted on a core substrate, and logic chips and memory chips are planarly mounted on the silicon interposer. In the 2.5-dimensional packaging structure, the memory chip is sometimes mounted on the silicon interposer via a through-silicon via (TSV). International Publication Pamphlet No. WO 2009/141927, Japanese Laid-open Patent Publication No. 11-317582, and Japanese Laid-open Patent Publication No. 2000-165007 may be given as examples of the related art.
In accordance with an aspect of the embodiments, a laminated substrate includes: a core portion; a first wiring portion configured to be stacked on the core portion and to include a first exposed surface formed by exposing at least part of a surface of the first wiring portion; and a second wiring portion configured to be stacked on the first wiring portion, to include a second exposed surface formed by exposing at least part of a surface of the second wiring portion, and to have higher wiring density of conductor than the first wiring portion has, wherein the first exposed surface and the second exposed surface are provided respectively with a first pad and a second pad which are to be connected to electrodes of one semiconductor chip to be mounted on both the first exposed surface and the second exposed surface.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention, as claimed.
These and/or other aspects and advantages will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawing of which:
Hereafter, embodiments of this disclosure are described with reference to the drawings.
In the example depicted in
An upper surface of the first wiring portion 120 includes an exposed upper surface 120a located in a center portion of the first wiring portion 120 in a planar direction and covered upper surfaces 120b located in end portions of the first wiring portion 120 and covered with the second wiring portions 130 stacked on the covered upper surfaces 120b. In the center portion of the first wiring portion 120, that is a region corresponding to the exposed upper surface 120a, the structure of the wiring layers is a five-layer structure. Meanwhile, in the end portions of the first wiring portion 120, that is regions corresponding to the covered upper surfaces 120b, the structure of the wiring layers is a two-layer structure. Recess portions 127 are formed in the end portions of the first wiring portion 120 by setting the number of stacked wiring layers in the end portions of the first wiring portion 120 smaller than that in the center portion of the first wiring portion 120. The recess portions 127 of the first wiring portion 120 are recess portions which house the second wiring portions 130 as described in detail later.
Pads 128a which are electrodes to be soldered to bumps (electrodes) 211 formed in the logic chip 210 are formed on the exposed upper surface 120a of the first wiring portion 120. Moreover, pads 128b which are electrodes for external connection are formed on the covered upper surfaces 120b (also corresponding to bottom surfaces of the recess portions 127) of the first wiring portion 120. Furthermore, pads 129 which are electrodes for external connection are formed on a lower surface 120c of the first wiring portion 120. The pads 129 in the first wiring portion 120 are formed at such positions that the pads 129 face (vertically overlap) the lands 113 of the core portion 110 when the first wiring portion 120 is stacked on the core portion 110.
Meanwhile, the second wiring portions 130 are each formed by stacking multiple wiring layers, and interlayer connection between wiring patterns in the wiring layers stacked one on top of another is achieved by vias. The second wiring portions 130 are housed (accommodated) in the recess portions 127 formed in the first wiring portion 120. Pads 136a which are electrodes to be soldered to the bumps 211 formed on the bottom surface of the logic chip 210 are formed in regions of upper surfaces 130a of the second wiring portions 130 which are close to the exposed upper surface 120a of the first wiring portion 120. Moreover, pads 136b which are electrodes to be soldered to bumps 221 formed on bottom surfaces of the memory chips 220 are formed in regions of the upper surfaces 130a of the second wiring portions 130 which are outside the regions where the pads 136a are arranged. Furthermore, pads 137 which are electrodes for external connection are formed on lower surfaces 130b of the second wiring portions 130.
In the partially-high-density laminated substrate 100 in embodiment 1, the wiring density of the wiring patterns (conductor) in the wiring layers of the second wiring portions 130 is higher than the wiring density of the wiring patterns (conductor) in the wiring layers of the first wiring portion 120. In other words, in the second wiring portions 130, wiring which is finer and higher in density than wiring in the first wiring portion 120 is achieved. For example, in the wiring patterns in the wiring layers of the first wiring portion 120, line (line width L)/space (distance S between lines) is set to about 15 μm/15 μm. Meanwhile, in the wiring patterns in the wiring layers of the second wiring portions 130, the line/space (L/S) is set to about 2 μm/2 μm. Note that the aforementioned wiring densities are given as examples. Moreover, in the partially-high-density laminated substrate 100, the wiring density of the wiring patterns (conductor) in the wiring layers of the first wiring portion 120 is higher than the wiring density of the wiring patterns (conductor) in the wiring layers of the core portion 110.
Moreover, pad intervals of the pads 128a in the first wiring portion 120 and the pads 136a in the second wiring portions 130 are equal to intervals of the bumps 211 in the logic chip 210. Due to this, the logic chip 210 which is one semiconductor chip may be mounted on both the exposed upper surface 120a of the first wiring portion 120 and the upper surfaces 130a of the second wiring portions 130. For example, the pad intervals of the exposed upper surface pads 128a and the upper surface pads 136a and the intervals of the bumps 211 in the logic chip 210 may be set to about 150 μm. Hereafter, the regions of the upper surfaces 130a of the second wiring portions 130 where the pads 136a are formed and the exposed upper surface 120a of the first wiring portion 120 are collectively referred to as “logic chip mounting region A1”. Moreover, the regions of the upper surfaces 130a of the second wiring portions 130 where the pads 136b are formed are referred to as “memory chip mounting regions A2”.
Furthermore, the intervals of the pads 136b in the memory chip mounting regions A2 of the second wiring portions 130 are smaller than the intervals of the pads 128a and the pads 136a in the logic chip mounting region A1, and are equal to the intervals of the bumps 221 of the memory chips 220. In embodiment 1, the intervals of the pads 136b in the memory chip mounting regions A2 are set to, for example, about 40 μm. In the mounting of the memory chips 220, the bumps 221 formed on the bottom surfaces of the memory chips 220 are soldered to the pads 136b formed in the memory chip mounting regions A2 of the second wiring portions 130. The memory chips 220 are thereby mounted face down on the partially-high-density laminated substrate 100 like the logic chip 210.
The first wiring portion 120 and the second wiring portions 130 may be fabricated by a publicly-known build-up method. An example of a method of manufacturing the first wiring portion 120 and the second wiring portions 130 is described. A prepreg obtained by impregnating a nonwoven fabric of aramid fiber with an epoxy resin is prepared, and through holes are formed in the prepreg by laser processing or the like. Then, the through holes of the prepreg are filled with a conductive paste, and the prepreg is laminated with copper foil by laminating pressing. A substrate whose both surfaces are covered with the copper foil and which has vias in inner layers are thereby obtained. Next, the surface copper foil is patterned by photo-etching or the like to obtain a double-sided substrate in which wiring patterns are formed. Then, the double-sided substrate is laminated with copper foil and a prepreg having through holes filled with the conductive paste, and thereafter the surface copper foil is patterned. The first wiring portion 120 and the second wiring portions 130 may be fabricated by repeating lamination of the wiring layers a predetermined number of times as described above.
Hereafter, steps of manufacturing the partially-high-density laminated substrate 100 and the semiconductor package 1 are described. The partially-high-density laminated substrate 100 is manufactured such that, as depicted in
The first adhesive sheet 150 has the same size as the core portion 110 and the first wiring portion 120, and through holes 151 penetrating the first adhesive sheet 150 in a thickness direction are provided in the first adhesive sheet 150 at predetermined positions. Moreover, the second adhesive sheets 160 have the same size as the recess portions 127 of the first wiring portion 120 and the second wiring portions 130, and through holes 161 penetrating the second adhesive sheets 160 in a thickness direction are provided in the second adhesive sheets 160 at predetermined positions. The through holes 151 of the first adhesive sheet 150 and the through holes 161 of the second adhesive sheets 160 may be formed by, for example, drilling or the like. The through holes 151 and 161 are filled with a conductive paste (conductive adhesive) when the core portion 110 and the first wiring portion 120 are bonded to each other by the first adhesive sheet 150 and when the first wiring portion 120 and the second wiring portions 130 are bonded to one another by the second adhesive sheets 160.
In embodiment 1, the positions of the lands 113 of the core portion 110 and the through holes 151 of the first adhesive sheet 150 are associated with one another such that the lands 113 and the through holes 151 are arranged to face one another (vertically overlap one another) in the state where the first adhesive sheet 150 is temporarily attached to the core portion 110. Moreover, the positions of the pads 128b of the first wiring portion 120 and the through holes 161 of the second adhesive sheets 160 are associated with one another such that the pads 128b and the through holes 161 are arranged to face one another in the state where the second adhesive sheets 160 are temporarily attached to the first wiring portion 120.
Next, as depicted in
Next, as depicted in
Then, in the stacking step, the first adhesive sheet 150 is interposed between the core portion 110 and the first wiring portion 120, whereas the second adhesive sheets 160 is interposed between the first wiring portion 120 and the second wiring portions 130, and in this state, hot pressing is performed in which the stacked portions and sheets are pressed in a stacking direction while being heated. The hot pressing is performed by using, for example, a vacuum pressing device. When the hot pressing using the vacuum pressing device is started, the epoxy resin in the first adhesive sheet 150 and the second adhesive sheets 160 with which the glass fiber is impregnated and the epoxy resin included in the conductive paste 170 is melted. Then, the epoxy resin is heated to the curing temperature range while the softened first adhesive sheet 150 and second adhesive sheets 160 are compressed in the stacking direction by pressing, and the epoxy resin is thereby cured. As a result, as depicted in
In the partially-high-density laminated substrate 100, vias 170A and 170B are formed by the conductive paste 170 in which the epoxy resin is cured in the aforementioned stacking step. The vias 170A are arranged in the first adhesive sheet 150 and achieve electrical interlayer connection between the pads 129 of the first wiring portion 120 and the lands 113 of the core portion 110. Meanwhile, the vias 170B are arranged in the second adhesive sheets 160 and achieve electrical interlayer connection between the pads 137 of the second wiring portions 130 and the pads 128b of the first wiring portion 120.
Then, the logic chip 210 is mounted on the logic chip mounting region A1 of the partially-high-density laminated substrate 100 fabricated as described above, and the memory chips 220 are mounted on the memory chip mounting regions A2 of the partially-high-density laminated substrate 100. As a result, the semiconductor package 1 depicted in
As depicted in
As a result, the high-density fine wiring does not have to be formed over the entire substrate, and the area of the second wiring portions 130 may be reduced. Accordingly, a decrease of manufacturing yield and an increase of manufacturing cost may be suppressed. In other words, according to the partially-high-density laminated substrate 100 of embodiment 1, it is possible to suppress the decrease of manufacturing yield and the increase of manufacturing cost in the case where multiple semiconductor chips are connected to one another via fine wiring formed in a substrate. Moreover, since the second wiring portions 130 may be freely arranged in a surface of the partially-high-density laminated substrate 100, the degree of freedom in design may be increased. In the embodiment, the pads 128a formed on the covered upper surfaces 120b of the first wiring portion 120 are an example of a first pad. Meanwhile, the pads 136a formed on the upper surfaces 130a of the second wiring portions 130 are an example of a second pad.
Moreover, in embodiment 1, the core portion 110, the first wiring portion 120, and the second wiring portions 130 are independently fabricated, the core portion 110 and the first wiring portion 120 are connected via the vias 170A (conductive paste 170), and the first wiring portion 120 and the second wiring portions 130 are connected via the vias 170B (conductive paste 170). Independently fabricating the first wiring portion 120 and the second wiring portions 130 which vary in the wiring density of the conductor in the wiring layers as described above may improve the manufacturing yield. Moreover, it is possible to perform a quality check on the independently-fabricated core portion 110, first wiring portion 120, and second wiring portions 130 and manufacture the partially-high-density laminated substrate 100 by using only good products. Accordingly, when there is a defect in any of the core portion 110, the first wiring portion 120, and the second wiring portions 130, it is possible to replace the portion with the defect and further improve the manufacturing yield.
Furthermore, in embodiment 1, the core portion 110, the first wiring portion 120, and the second wiring portions 130 are bonded to one another with the first adhesive sheet 150 and the second adhesive sheets 160 being temporarily fixed to the core portion 110 and the first wiring portion 120. Accordingly, the first wiring portion 120 may be accurately aligned with the core portion 110 and stacked thereon. Moreover, the second wiring portions 130 may be accurately aligned with the first wiring portion 120 and stacked thereon.
Moreover, in the partially-high-density laminated substrate 100, the second wiring portions 130 are stacked on the first wiring portion 120 in such a manner that the second wiring portions 130 are housed in the recess portions 127 provided in the first wiring portion 120. Specifically, the second wiring portions 130 are stacked on the first wiring portion 120 in such a manner that the second wiring portions 130 are embedded (placed) inside the recess portions 127 provided in the first wiring portion 120. According to this configuration, it is possible to suppress formation of a step between the exposed upper surface 120a of the first wiring portion 120 and each of the upper surfaces 130a of the second wiring portions 130. In other words, the logic chip mounting region A1 in the partially-high-density laminated substrate 100 may be formed to be flat. Accordingly, the mounting of the logic chip 210 may be performed by using a normal chip mounter. Note that, although the second wiring portions 130 are entirely embedded (placed) inside the recess portions 127 provided in the first wiring portion 120 in embodiment 1, the second wiring portions 130 may be partially embedded in the recess portions 127.
Next, a partially-high-density laminated substrate 100A in embodiment 2 is described.
In the partially-high-density laminated substrate 100A in embodiment 2, the structure of a core portion 110A is different from the structure of the core portion 110 in embodiment 1. The core portion 110A in embodiment 2 is provided with recess portions 115 which house first wiring portions 120. In embodiment 2, the recess portions 115 are provided in two portions of the core portion 110A, and the first wiring portions 120 are stacked on the core portion 110A in such a manner that the first wiring portions 120 is embedded (placed) inside the recess portions 115.
Moreover, lands 116 are formed in a center portion of an upper surface 110a of the core portion 110A, and the lands 116 and bumps 211 formed in a bottom portion of a logic chip 210 are soldered to one another. In the partially-high-density laminated substrate 100A in embodiment 2, the bumps 211 of the logic chip 210 are soldered to the lands 116 of the core portion 110A, pads 128a of the first wiring portions 120, and pads 136a of second wiring portions 130. As a result, as depicted in
Next, a partially-high-density laminated substrate 100B in embodiment 3 is described.
Since no recess portions which house the second wiring portions 130 are formed in the first wiring portions 120A as described above, a level difference (step) is formed between each of the exposed upper surfaces 120a of the first wiring portions 120A and a corresponding one of the upper surfaces 130a of the second wiring portions 130. In view of this, in embodiment 3, unevenness (level difference) in a logic chip mounting region A1 of the partially-high-density laminated substrate 100B is reduced by the height of bumps 211 of a logic chip 210. In other words, it is possible to reduce the unevenness in the logic chip mounting region A1 by setting the bump height of the bumps 211 soldered to the pads 128a of the first wiring portions 120 higher than that of the bumps 211 soldered to the pads 136a of the second wiring portions 130. Due to this, the logic chip 210 may be preferably mounted even when unevenness is formed in the logic chip mounting region A1 of the partially-high-density laminated substrate 100B.
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2014-218136 | Oct 2014 | JP | national |