This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2020-031896, filed on Feb. 27, 2020; the entire contents of which are incorporated herein by reference.
Embodiments of this disclosure relate to a measurement apparatus and method.
Some semiconductor devices such as non-volatile memories are configured such that holes are formed and multiple elements are formed in series in each of the holes. In order to highly integrate the elements, an aspect ratio of each of such holes has been increasing. While such holes of higher ratio need to be perpendicular to a wafer surface, some of them are inevitably inclined due to variations in process conditions or the like. Additionally, when one unit element structure having holes is repeatedly formed one on the other, a hole of one element structure may be shifted horizontally in relation to another hole of another element structure vertically adjacent to the one element structure due to variations in process conditions or the like.
According to one embodiment of this disclosure, there is provided a measurement apparatus that includes a wafer stage having an upper surface on which a wafer to be measured is placed; a light source capable of illuminating the upper surface with predetermined light; a light detection portion configured to take an image of the wafer illuminated with the predetermined light by the light source; a polarization element provided between the light source and the wafer stage, or between the wafer stage and the light detection portion; and a controller. The controller is configured to take a first difference value between a first signal and a second signal, the first signal being generated by the light detection portion, based on a first reflection light from the wafer on the wafer stage, the wafer being illuminated along a first direction by the light source, the first reflection light having a first polarization state, the second signal being generated by the light detection portion, based on a second reflection light from the wafer on the wafer stage, the wafer being illuminated along the first direction by the light source, the second reflection light having a second polarization state different from the first polarization state, and to identify an asymmetric structure of a pattern within the wafer, based on the first difference value and a regression expression. The polarization element is set such that a first element and a second element of a first Stokes Vector expressing the first polarization state are same as a first element and a second element of a second Stokes Vector expressing the second polarization state, respectively.
Non-limiting, exemplary embodiments of the present disclosure will now be described with reference to the accompanying drawings. In the drawings, the same or corresponding reference marks are given to the same or corresponding members or components, and redundant explanations will be omitted. It is to be noted that the drawings are illustrative of this disclosure, and there is no intention to indicate scale or relative proportions among the members or components, or between thicknesses of various layers. Therefore, the specific thickness or size should be determined by a person having ordinary skill in the art in view of the following non-limiting embodiments.
As illustrated in
The light source 102 may have, for example, plural white light emitting diodes (LEDs) arranged two-dimensionally. With this, a planar beam, which is expanded two-dimensionally perpendicularly to a light propagating direction, is emitted from the light source 102. The light source 102 is arranged by a predetermined supporting jig (not illustrated) in a position higher than the stage 106 so that a light emitting surface thereof is directed toward the stage 106. By such an arrangement, an entire surface of the wafer W on the stage 106 can be illuminated with the planar light from the light source 102. Incidentally, the light source 102 may be arranged so that an optical axis thereof (or a straight line that is perpendicular to the light emitting surface of the light source 102 and that goes through a center of the light emitting surface) goes through the center of the stage 106.
In this embodiment, a wavelength selection element 110 is arranged to oppose the light emitting surface of the light source 102. The wavelength selection element 110 is changeably arranged, and thus a wavelength of the light to be irradiated onto the wafer W can be selected by changing the wavelength selection elements 110.
Incidentally, the light source 102 may have a lamp such as a high-pressure mercury lamp, a halogen lamp, a xenon lamp, instead of the white LEDs. In this case, an optical system including one or more lenses may be provided in order to improve directional characteristics of the light from the lamp.
Alternatively, the light source 102 may be configured by an LED that emits light of specific wavelength, such as ultraviolet light, blue light, green light, yellow light, or red light, without using the wavelength selection element 110. Even in this case, multiple LEDs may be arranged two-dimensionally.
Moreover, the light source 102 may be configured by a laser device such as a semiconductor laser element or a gas laser apparatus. In this case, an optical system may be used to expand a laser beam emitted from such a laser device in a plane perpendicular to the propagating direction of the laser beam, in order for the laser beam to be irradiated entirely onto the upper surface of the wafer W on the stage 106.
The optical detector 108 illustrated in
The optical detector 108 may have an imaging sensor in which multiple imaging elements (pixels), which have an optical sensitivity to the light having a predetermined wavelength emitted from the light source 102, are arranged in a lattice pattern. Such an imaging sensor may be, for example, a charge-coupled device (CCD) sensor or a complementary metal-oxide semiconductor (CMOS) sensor. Output signals from each pixel of the imaging sensor are sent to the controller 12.
The polarization element 104 may be a linear polarization element (light polarizer), which allows only one electric field direction component of light to be transmitted therethrough, or a combination of the linear polarization element and a wavelength plate. The latter may be exemplified as a combination of a ¼ wavelength plate and the linear polarization element. With this, light that has been polarized to linear polarized light by the linear polarization element is further polarized to circularly polarized light after passing through the ¼ wavelength plate.
The polarization element 104 is arranged between the stage 106 and a light emitting surface of the wavelength selection element 110 in this embodiment. The polarization element 104 in this embodiment has a sufficient size that does not prevent light passing through the wavelength selection element 110 from being irradiated onto the entire surface of the wafer W on the stage 106. Moreover, the polarization element 104 is arranged rotatably about a rotational axis, which is the optical axis of the light source 102. With this, a polarization state of the light that has been emitted from the light source 102 and passes through the wavelength selection element 110 becomes adjustable. The polarization element 104 may be rotated by a rotation mechanism (not illustrated), and, for example, rotated based on a control signal from the controller 12 described later.
Incidentally, the polarization element 104 may be arranged between the stage 106 and the optical detector 108. In this case, the polarization element 104 is preferably arranged so that only the light that has passed through the polarization element 104 is incident onto the optical detector 108 without restricting a field of view of the optical detector 108. Additionally, even in this case, the polarization element 104 may be arranged rotatably about the optical axis of the optical detector 108.
The controller 12 controls comprehensively the optical measurement system 10. For example, the controller 12 may cause the stage 106 to move forward and backward in the X direction and the Y direction, to rotate about a rotational axis as the central axis, and to move upward and downward, by controlling the driving mechanism of the stage 106.
The controller 12 may be configured as a computer including a central processing unit (CPU), a read only memory (ROM), a random access memory (RAM) and the like. Alternatively, the controller 12 may be configured of a processor including hardware such as an application specified integrated circuit (ASIC), a programmable gate array (PGA), and a field programmable gate array (FPGA). The computer or the processor can cause the optical measurement system 10 to perform a measurement method described later in accordance with a predetermined computer program and various kinds of data. The computer program and the data may be stored in the memory 14 and/or the storage 16 (described later) and downloaded to the controller 12 therefrom. Additionally, the computer program and the data may be stored in a non-transitory computer readable medium such as a hard disk drive (HDD), a server, and a semiconductor memory, and downloaded to the controller 12 therefrom wirelessly or by wire.
The memory 14 may be configured by a semiconductor memory such as a non-volatile memory. The memory 14 inputs data from the optical measurement system 10 through the controller 12, and stores the input data. Additionally, the memory 14 outputs the stored data to controller 12, which are then processed in the controller 12.
The storage 16 may be configured by an HDD or a semiconductor memory, and mainly store computer programs that causes the optical measurement system 10 to perform the measurement method.
Additionally, as illustrated in
The measurement apparatus 1 according to this embodiment is capable of optically measuring asymmetric structures within the wafer W. Here, the asymmetric structure includes inclination (
Measurement Principle of Asymmetric Structure
Next, explanations are made about a principle for measuring the above-described asymmetric structures. The following is Stokes Vector S, which is a 4×1 vector representing a polarization state of an incident light to be irradiated onto the wafer W from the light source 102. Here, a first element S1 indicates a light intensity component; a second element S2 indicates a horizontal/vertical linear polarization component; a third element S3 indicates a −45° linear polarization component; and a fourth element S4 indicates a circular polarization component.
Depending on the polarization states of the light (incident light) to be irradiated onto the wafer W, normalized Stokes Vector is expressed as follows:
Stokes Vector SLHP for horizontally polarized light:
Stokes Vector SLVP for vertically polarized light:
Stokes Vector SL+45P for +45° linearly polarized light:
Stokes Vector SL−45P for −45° linear polarized light:
Stokes Vector SRCP for right circularly polarized light:
Stokes Vector SLCP for left circularly polarized light:
When the incident light expressed by the above Stokes Vectors is irradiated onto and then reflected by the wafer W, a Stokes Vector S′ of the reflection light is expressed as the product of Stokes Vector of the incident light and 4×4 Mueller matrix, as follows:
Here, among Mueller matrix elements, elements M13, M14, M23, and M24 surrounded by a dashed line (referred to as the elements M13 and the like, in some cases in the following) may reflect polarization characteristics due to asymmetric structures within the wafer W. Additionally, elements M31, M32, M41, and M42 which are symmetric elements to the elements M13 and the like, are thought to reflect polarization characteristics due to asymmetric structures.
In the following, explanation is made taking the inclined hole illustrated in
Here, an inclination amount of the hole H is defined in this embodiment as a horizontal distance D between a point Pu and a point Pd, as illustrated in
By the hole H inclined in such a manner, the polarization state of the incident light is changed, and thus the reflection light comes to have another polarization state different from the incident light. Such a change appears in the element M13 and the like of the above Mueller matrix. By utilizing this, the measurement method using the measurement apparatus 1 according to this embodiment is performed, and the inclination amount of the hole or the like (an asymmetric structure) is measured as follows.
Incidentally,
Measurement Method
In the following, a measurement method using the measurement apparatus 1 according to this embodiment is explained. In this measurement method, an image of the wafer W is taken twice by the optical detector 108, respectively using incident light having different polarization states. Additionally, separately from (or prior to) the imaging performed twice, a preliminary experiment is performed, and a regression analysis is performed based on a result of the preliminary experiment. An inclination amount is calculated from the results of the regression analysis and the above-mentioned imaging. In the following, the imaging performed twice is explained first and then acquisition of a regression expression based on the regression analysis is explained, for explanatory convenience.
Incidentally, the following measurement method is performed by the controller 12 of the measurement apparatus 1 controlling each component of the optical measurement system 10 in accordance with instruction signals from the input/output device 22 (
First Imaging
Next, the polarization element 104 as a linear polarization element is adjusted so that the wafer W is illuminated with, for example, the +45° linearly polarized light. Namely, the polarization element 104 is rotated around the optical axis of the light source 102 and thus adjusted so that the wafer W is illuminated with the +45° linearly polarized light. Such adjustment may be performed by the controller 12. However, a user of the measurement apparatus 1 may manually adjust the polarization element 104. Incidentally, a band pass filter having, for example, a central wavelength 550 nm may be used as the wavelength selection element 110.
Next, white light is emitted from the light source 102, and thus the entire surface of the wafer W is illuminated with the (green) +45° linearly polarized light that has passed through the wavelength selection element 110 and the polarization element 104.
Then, the entire surface of the wafer W, which is being illuminated with such light, is imaged by the optical detector 108. With this, signals depending on intensities of received light are generated by corresponding pixels of the image sensor of the optical detector 108. The signals generated by corresponding pixels are stored as reflection light intensities in the memory 14.
The +45° linearly polarized light is expressed by the above Stokes Vector SL+45P, and thus the Stokes Vector of the reflection light is expressed by a product of the Mueller matrix and the Stokes Vector SL′45P, as follows.
Here, the optical detector 108 detects intensity of the reflection light, and the light intensity is expressed by the element S1 (1×1 element) of the Stokes Vector. Namely, the intensity of the reflection light detected by the optical detector 108 indicates the element S1, which is equal to a sum of the element M11 and the element M13 of the Mueller matrix as indicated in the above expression. In other words, the sum of the element M11 and the element M13 of the Mueller matrix is obtained by each pixel of the imaging sensor of the optical detector 108.
Second Imaging
Next, while the wafer W is maintained in the first arrangement, the second imaging of the wafer W is performed under illumination of a different polarization light. First, the polarization element 104 is adjusted so that the wafer W is illuminated with the −45° linearly polarized light. Then, the white light is emitted from the light source 102, and thus the wafer W is illuminated with the (green) −45° linearly polarized light that has passes through the wavelength selection element 110 and the polarization element 104. Similarly with the first imaging, the wafer W is imaged by the optical detector 108, each pixel of the image sensor of which then generates a signal depending on an intensity of the received light. The signal generated by each pixel is stored as a reflection light intensity signal in the memory 14.
The −45° linearly polarized light is expressed by the above Stokes Vector SL−45P, and thus the Stokes Vector of the reflection light is expressed as follows:
Namely, a value obtained by subtracting the element M13 from the element M11 is obtained in each pixel of the imaging sensor of the optical detector 108. The value obtained by each pixel is stored in the memory 14.
Subsequently, a difference value is taken in each pixel between the reflection light intensity (+45° reflection light intensity) obtained in the first imaging and the reflection light intensity (−45° reflection light intensity) obtained in the second imaging. Specifically, the controller 12 of the measurement apparatus 1 refers to the memory 14; reads out the +45° reflection light intensity (M11+M13) and the −45° reflection light intensity (M11−M13); and obtains the difference value between them, which is 2×M13. By obtaining the difference value, the element M11, which does not reflect the polarization characteristics due to the asymmetric structure, is cancelled out, and thus the element M13, which may reflect the polarization characteristics due to the asymmetric structure, can be extracted. The difference value may be stored in, for example, the memory 14.
The reason why the element M13 is extracted is that the element S1 of the Stokes Vector of the incident light is the same as “1”, while the element S3 of the Stokes Vector has the same absolute value of “1” but different signs from each other, between +45° linearly polarized light and −45° linearly polarized light serving as the incident light. Namely, the element M31 of the Mueller matrix, which appears in the element S1 of the Stokes Vector of the reflection light, is the same between at the time of illuminating the +45° linearly polarized light and at the time of illuminating the −45° linearly polarized light, and thus cancelled out by taking the difference value. On the other hand, the element M13, which also appears in the element S1 of the Stokes Vector of the reflection light, has the same absolute value with different signs from each other between at the time of illuminating the +45° linearly polarized light and at the time of illuminating the −45° linearly polarized light. Therefore, 2×M13 is obtained by taking the difference value. Namely, in the measurement method according to this embodiment, the polarization element 104 is adjusted so that the Stokes Vectors of the reflection light in the first imaging and in the second imaging have such relationship. Incidentally, while it is (M11+M13) and (M11−M13) that are acquired by the optical detector 108, specific values of the elements M11, M13 are unknown. Nonetheless, the difference value may be greatly influenced by the element M13 that may reflect the polarization characteristics due to the asymmetric structure, because the element M11 has the same sign whereas the element M13 has opposite signs from each other, due to the above-described relationship of the Stokes Vectors between the first imaging and the second imaging.
Acquisition of Regression Expression
The difference value obtained as above includes information on the polarization characteristics due to the asymmetric structure (the inclined hole in the above explanation) within the wafer W, but does not directly indicates the inclination amount. In order to obtain an inclination amount, the following preliminary experiment is performed, and thus a regression expression is obtained which indicates a relationship between the difference value obtained in accordance with the above method and an inclination amount.
In this preliminary experiment, first, a predetermined sample is prepared. This sample, for example, has the same structure as the wafer to be a measurement target of the measurement method according to this embodiment. Here, multiple wafers where the holes H illustrated in
After the sample is prepared, the above-described measurement method is performed on the sample. Incidentally, because the inclination in a direction perpendicular to the incident direction of the incident light is measured in the measurement method, as explained referring to
Then, the sample is cleaved after the difference value is taken, and a cross-sectional image of the holes is obtained by an observation apparatus such as a scanning electron microscope (SEM), a transmission electron microscope (TEM), or the like. Then, based on the cross-sectional image, an inclination amount (a distance D) illustrated in
Positions of the holes of which cross-sectional is observed are associated with positions of the holes that has been subject to the measurement method. The positions of the holes subject to the measurement method can be specified by, for example, the positions of the pixels of the image sensor of the optical detector 108. Namely, cross-sectional images of the holes that exist in positions specified by an XY coordinate of the multiple pixels arranged in rows and columns can be observed. With this, the difference value becomes associated with the inclination amount measured based on the cross-sectional observation.
Incidentally, when the cross-sectional observation is performed, the sample may be cleaved in a direction perpendicular to the incident direction of the light incident on the sample. With this, the measurement direction of the measurement method according to this embodiment is in agreement with the observation direction in the cross-sectional observation, according to which the difference value and the inclination amount based on the cross-sectional observation is more assuredly associated with each other.
Next, the difference value obtained for a certain hole according to the above-described measurement method is taken as a horizontal axis, and the distance D (
Incidentally, when the first quadrant in the graph of
The regression expression (for example, a slope and an intercept) that has been acquired based on the above preliminary explanation is transmitted from the input/output apparatus 22 (
As explained above, according to the measurement apparatus and the measurement method of this embodiment, the first reflection light intensity is obtained from the wafer illuminated with the first polarization light having a predetermined polarization state. Then, the second reflection light intensity is obtained from the wafer illuminated with a second polarization light having a polarization state that is in a complementary relationship with the predetermined polarization state. Here, it may be referred that two types of polarization light are in a complementary relationship when the elements S1 and S2 of the Stokes Vector are the same and at least one of the elements S3 and S4 has the same absolute value but different signs between the two types of the polarization light. Then, the difference value between these intensities is calculated. With this, the elements that may reflect the polarization characteristics due to the asymmetric structure, among the Mueller matrix elements, are extracted. Based on the difference value and the regression expression acquired in advance, an inclination amount of the hole as the asymmetric structure is obtained.
Additionally, according to this embodiment, because the wafer illuminated with the incident light having a predetermined polarization state is only imaged, the measurement method can be performed in a short time period. Moreover, because the entire surface of the wafer is illuminated with the light from the light source and imaged by the optical detector, the entire surface of the wafer can be imaged at a time. Furthermore, because the entire surface of the wafer can be imaged at a time, an area where the inclination of the hole tends to occur in the wafer can be found. Additionally, because the measurement method according to this embodiment is optical measurement, there is no need for cleaving the wafer in order to measure an inclination amount in each measurement, which may eliminate unnecessary operations and time. Moreover, the measurement apparatus according to this embodiment may be simply constructed with the light source, the polarization element, the stage, the optical detector, and the controller.
The measurement apparatus and the measurement method may be used, for example, when determining process conditions for forming the holes. The process conditions may include, for example, a flow rate of etching gases, a temperature of the wafer, a pressure in an etching chamber at the time of etching, and a high frequency power in the RIE method. When the hole may be formed with various process conditions and an inclination amount of the hole is repeated calculated, a preferable process condition may be determined in a short time period, because there is no need for cleaving the wafer and observing the holes formed in the wafer.
Additionally, the measurement apparatus and the measurement method may be used for process quality control. For example, when the wafers having holes with a predetermined aspect ratio formed therein is measured with the elapse of time, a trend-chart regarding an inclination amount may be created. With such a trend-chart, a gradual increase of an inclination amount may be noticed at an early time. Moreover, before an inclination amount exceeds a predetermined acceptable value, it becomes possible to stop using a particular etching apparatus used for forming the holes in concern. With this, defective wafers may be prevented in advance from being produced.
Next, a measurement method according to a second embodiment is explained. The measurement method according to the second embodiment is performed subsequent to the measurement method according to the first embodiment, using the measurement apparatus according to the first embodiment. In other words, in the beginning, the first imaging and the second imaging are performed where the wafer W is in the first arrangement, and an inclination amount of the hole H is calculated. For explanatory convenience, this inclination amount is referred to an inclination amount TV1.
Next, the stage 106 (
Then, based on this difference value and the regression expression used to calculate the inclination amount TV1, an inclination amount is calculated. For explanatory convenience, this inclination amount is referred to as an inclination amount TV2. Here, because the wafer is in the first arrangement (
As illustrated in
As explained above, even in the measurement method according to the second embodiment, the +45° linearly polarized light and the −45° linearly polarized light are used, where these two types of the linearly polarized light satisfy a relationship in that the elements S1 and S2 of the Stokes Vector are the same and at least one of the elements S3 and S4 has the same absolute value but different signs from each other between two types of the polarization light. By using such two types of linearly polarized light, the difference value between the first reflection light intensity obtained when the wafer W is illuminated with the +45° linearly polarized light (at the time of the third imaging) and the second reflection light intensity obtained when the wafer W is illuminated with the −45° linearly polarized light (at the time of the fourth imaging) is obtained. With this, the element among the Mueller matrix elements that may reflect the polarization characteristics due to the asymmetric structure can be extracted. Then, this difference value and the regression expression acquired in advance can be used to obtain an inclination amount of the hole as an asymmetric structure.
Additionally, in this embodiment, the third imaging and the fourth imaging are performed after the first imaging and then the second imaging when the wafer W is in the second arrangement shifted by 90° with respect to the first arrangement, while the first imaging and the second imaging are performed when the wafer W is in the first arrangement. Therefore, two inclination amounts can be obtained which are in two directions different from each other by 90°. With this, the actual inclination amount of the hole H as the measurement target and the in-plane (two-dimensional) inclination direction within the wafer W can be obtained.
As explained referring to
In the second embodiment, the actual inclination amount and the inclination direction are obtained based on the inclination amount TV1 obtained from the first imaging and the second imaging and the inclination amount TV2 obtained from the third imaging and the fourth imaging. However, the actual inclination amount and the inclination direction are obtained based on difference value between the reflection light intensities.
According to this modification, the magnitude of the vector Vv is obtained from the difference values v1, v2, and then the actual inclination amount is calculated based on the magnitude of the vector Vv and the regression expression. Therefore, there is no need for calculating the inclination amounts TV1 and TV2 (i.e., magnitudes of an X component and a Y component of the vector V) corresponding to the difference values v1, v2, respectively, which thus allows for a reduced measurement time.
While the +45° linearly polarized light and the −45° linearly polarized light have been selected as two types of polarization light in the complementary relationship in the above embodiments and modification, without limiting to these, other types of polarization light may be used. In a third embodiment, a right circularly polarized light and a left circularly polarized light are selected. In this case, as the polarization element 104 (
Next, as a second imaging, the wafer W illuminated with the left circularly polarized light is imaged by the optical detector 108, and a reflection light intensity is obtained in each pixel. As explained as above, the Stokes Vector of the left circularly polarized light has an element S1 of 1, an element S2 of 0, an element S3 of 0, and an element S4 of −1. Therefore, an element S1 of the Stokes Vector S′ of the reflection light is (M11−M14). Namely, the reflection light intensity obtained in each pixel in the first imaging indicates a value obtained by subtracting the element M14 the element M11 of the Mueller matrix.
Next, a difference value between the reflection light intensities in each pixel is obtained, which is 2×M14. Then, an inclination amount is calculated based on the difference value and a regression expression. Incidentally, this regression expression is acquired by illuminating a predetermined sample with the right circularly polarized light and then the left circularly polarized light thereby to obtain a difference value between the respective reflection light intensities, and then by associating the difference value with an inclination amount obtained by observing a cross-sectional image of the same sample. Subsequently, the wafer W is rotated to the second arrangement, the third imaging is performed in the same manner as the first imaging; and the fourth imaging is performed in the same manner as the second imaging. Then, the difference value between the reflection light intensities obtained by the respective imaging is obtained to be 2×M14. The inclination amount is calculated based on this difference value and the above regression expression. Subsequently, the actual inclination amount is calculated in the same manner as explained referring to
As explained above, even in the third embodiment, the element that may reflect the polarization characteristics due to the asymmetric structure is extracted by taking the difference value between the reflection light intensities, and an inclination amount is calculated based on the difference value. Therefore, advantages are demonstrated which are the same as those in the measurement apparatus and the measurement method according to the above embodiments and modification.
Additionally, when the circularly polarized light is used as in the third embodiment, the element M14 of the Mueller matrix is extracted. On the other hand, when the ±45° linearly polarized light is used, the element M13 of the Mueller matrix is extracted as explained above. Whether either the element M13 or the element M14 greatly reflects particular polarization characteristics is dependent on an asymmetric structure within the wafer W. Therefore, the circularly polarized light and the linearly polarized light may be selectively used, depending on a measurement target.
Namely, the wafer W is in the 0° position in the first imaging in this embodiment. Then, the wafer W is illuminated with the +45° linearly polarized light that has passed through the wavelength selection element 110 from the light source 102. The wafer W is imaged by the optical detector 108, and thus the reflection light intensity is obtained in each pixel of the image sensor of the optical detector 108. The reflection light intensity corresponds to a sum of the element M11 and the element M13 of the Mueller matrix.
Next, before the second imaging is performed, the stage 106 (
Then, a difference value is taken between the reflection light intensity obtained in the first imaging and the reflection light intensity obtained in the second imaging, which is 2×M13. While the +45° linearly polarized light is used in both the first imaging and the second imaging in this embodiment, different types of linearly polarized light are substantially used because the incident direction in relation to the wafer W is opposite in the first imaging and the second imaging. Namely, the +45° linearly polarized light at the time of the second imaging substantially equals to the −45° linearly polarized light incident on the wafer W in the 0° position. In such a manner, the element N13 may be extracted even by using only one kind of polarization light. Next, an inclination amount is calculated based on the difference value (2×M13) obtained as above and the regression expression. This regression expression is acquired by performing the first imaging (the 0° position) and the second imaging (the 180° position) while illuminating a predetermined sample with the +45° linearly polarized light, and then by associating a difference value between the respective reflection light intensities with an inclination amount obtained by observing a cross-sectional image of the same sample
Next, at the time of the third imaging, the stage 106 on which the wafer W is placed is rotated by 90° from the 0° position, and thus the wafer W is arranged as illustrated in
Subsequently, at the time of the fourth imaging, the stage 106 is rotated by 180° from the 90° position, and thus the wafer W is arranged as illustrated in
A difference value is obtained to be 2×M13 between the reflection light intensity obtained when the wafer W is in the 90° position and the reflection light intensity obtained when the wafer W is in the 270° position. Then, an inclination amount is obtained using the same regression expression as above. Subsequently, an actual inclination amount is calculated based on the vector V, as explained referring to
Incidentally, while the +45° linearly polarized light is used in the fourth embodiment, the −45° linearly polarized light, or right circularly polarized light, or left circularly polarized light may be used instead.
Next, a measurement method according to a fifth embodiment is explained. In the above-described embodiments, 2×M13 is obtained as a difference value in the first, the second, and the fourth embodiment, and 2×M14 is obtained as a difference value in the third embodiment. In the fifth embodiment, a difference value including the elements M13 and M14 is obtained as follows.
First Imaging
First, in the above-described measurement apparatus 1, the wafer W as a measurement target in the first arrangement (
Namely, in the first imaging, an element S1 of the Stokes Vector of the reflection light, which is (M11+M13), is obtained in each pixel as a reflection light intensity by the optical detector 108 (
Second Imaging
Next, the polarization element 104 is adjusted again, and the wafer W in the first arrangement is illuminated with the right circularly polarized light. The Stokes Vector of the reflection light from the wafer W is as follows:
Namely, in the second imaging, an element S1 of the Stokes Vector of the reflection light, which is M11+M14, is obtained in each pixel as a reflection light intensity by the optical detector 108.
Next, by taking a difference value between the reflection light intensities obtained at the first imaging and the second imaging, a difference value of (M13−M14) is obtained. With this, the element M13 and the element M14 that may reflect the polarization characteristics due to the asymmetric structure within the wafer W can be extracted. Namely, because the element S1 of the Stokes Vector of the incident light is “1” for both the +45° linearly polarized light and the right circularly polarized light, the element S1 of the Stokes Vector of the reflection light includes “M11” of the same sign in both the first imaging and the second imaging. Therefore, the element M11 of the Mueller matrix is cancelled out by taking a difference value. On the other hand, because the elements M13, M14 are different in the +45° linearly polarized light from in the right circularly polarized light, the elements M of the Mueller matrix are not cancelled out and remain in the element S1 the Stokes Vector of the reflection light.
As explained above, the polarization light used is different in in the first imaging from in the second imaging in the fifth embodiment. Here, between the two types of the polarization light used, the Mueller matrix element appearing in the element S1 of the Stokes Vector of the reflection light (specifically, light received by the optical detector 108), and not reflecting the polarization characteristics due to an asymmetric structure, is the same. Therefore, such a Mueller matrix element is cancelled out by taking a difference value, and thus the Mueller matrix elements can be extracted which may reflect the polarization characteristics due to the asymmetric structure.
Therefore, as explained referring to
As explained above, even in the fifth embodiment, by taking a difference value between the reflection light intensities obtained in the first imaging and in the second imaging, the Mueller matrix elements that reflect the polarization characteristics due to the asymmetric structure can be extracted, and thus the inclination amount is calculated based on the different value. Accordingly, the same advantages effects are demonstrated in the measurement apparatus and the measurement method according to the fifth embodiment as in the foregoing embodiments.
Incidentally, as explained in the second embodiment, the following may be performed. Namely, subsequent to the fifth embodiment, the wafer W is rotated to be in the second arrangement; the third imaging is performed in the same manner as the first imaging of the fifth embodiment; the fourth imaging is performed in the same manner as the second imaging of the fifth embodiment; and then the difference value of (M13−M14) may be obtained from the reflection light intensities obtained in the third imaging and the fourth imaging. Then, the inclination amount is calculated based on the difference value and the regression expression used in the fifth embodiment. Subsequently, the actual inclination amount is calculated based on the calculated two inclination amounts in the same manner as explained referring to
Next, measurement conditions usable in other embodiments are explained. Because procedures to take a difference value are readily understood from the foregoing explanations, the usable measurement conditions are only explained in the following.
For example, in Setup I, because “LIGHT SOURCE POLARIZATION” is “VARIABLES”, the +45° linearly polarized light as the first measurement condition is irradiated onto the wafer Win the first (third) imaging; and the −45° linearly polarized light as the second measurement condition is irradiated onto the wafer W in the second (fourth) imaging by the polarization element 104 provided between the light source 102 and the wafer W. Additionally, because “OPTICAL DETECTOR POLARIZATION” is “NON-POLARIZATION”, no polarization element is provided between the wafer W and the optical detector 108. Moreover, because “WAFER ANGLE” is “0° (OR 180°)”, the wafer is not rotated between the first imaging and the second imaging. However, when the third imaging is performed, the position of the wafer W is changed from the first arrangement to the second arrangement. Namely, when the third imaging and the fourth imaging are performed, while the wafer W is rotated by 90° between the second imaging and the third imaging, the wafer W is not rotated by 180°, as illustrated in
Incidentally, the Setup I has been employed in the measurement method according to the embodiment as explained referring to
In a Setup II of the table in
In a Setup III of
A Setup IV is different from the Setup III in that the right circularly polarized light (or the left circularly polarized light) is used as the polarization light, but the same as the Setup III in other items.
A Setup V is different from the Setup I in that the polarization light is generated by the polarization element 104 arranged between the wafer W and the optical detector 108 rather than between the light source 102 and the wafer W, but the same as the Setup I in other items. A Setup VI is different from the Setup II in that the polarization light is generated by the polarization element 104 arranged between the wafer W and the optical detector 108 rather than between the light source 102 and the wafer W, but the same as the Setup II in other items.
A Setup VII is different from the Setup III in that the polarization light is generated by the polarization element 104 arranged between the wafer W and the optical detector 108 rather than between the light source 102 and the wafer W, but the same as the Setup III in other items. A Setup VIII is different from the Setup IV in that the polarization light is generated by the polarization element 104 arranged between the wafer W and the optical detector 108 rather than between the light source 102 and the wafer W, but the same as the Setup IV in other items.
In a Setup IX, because “LIGHT SOURCE POLARIZATION” is “VARIABLES”, the +45° linearly polarized light as a first measurement condition is irradiated onto the wafer W in the first (third) imaging and the right circularly polarized light as a second measurement condition is irradiated onto the wafer W in the second (fourth) imaging by the polarization element 104 arranged between the light source 102 and the wafer W. Additionally, because “OPTICAL DETECTOR POLARIZATION” is “NON-POLARIZATION”, no polarization element is arranged between the wafer W and the optical detector 108. Moreover, because “WAFER ANGLE” is “0° (OR 180°)”, the position of the wafer W is the same between at the first imaging and the second imaging. However, when the third imaging and the fourth imaging are performed, the wafer W is rotated by 90° before the third imaging is performed. The Setup IX has been employed in the fifth embodiment, and the element S1 of the Stokes Vector of the reflection light is (M11+M13) in the first imaging, and (M11+M14) in the second imaging. Therefore, the Mueller matrix element extracted is (M13−M14).
A Setup X is different from the Setup IX in that the second measurement condition is the left circularly polarized light, but the same as the Setup IX in other items. In the second imaging, the left circularly polarized light is irradiated onto the wafer W. Because the Stokes Vector of the left circularly polarized light is [1, 0, 0, −1], the S1 element of the Stokes Vector of the reflection light is expressed as (M11−M14). In the first imaging, because the S1 element of the Stokes Vector of the reflection light is (M11+M13), the Mueller matrix element extracted by taking a difference value is (M13+M14).
A Setup XI is different from the Setup IX in that the first measurement condition is the −45° linearly polarized light, but the same as the Setup IX in other items. In the first imaging, the −45° linearly polarized light is irradiated onto the wafer W. Because the Stokes Vector of the −45° linearly polarized light is [1, 0, −1, 0], the S1 element of the Stokes Vector of the reflection light is expressed as (M11−M13). In the second imaging, because the S1 element of the Stokes Vector of the reflection light is (M11+M14), the Mueller matrix element extracted by taking a difference value is (−M13−M14).
A Setup XII is different from the Setup IX in that the first measurement condition is the −45° linearly polarized light and the second condition is the left circularly polarized light, but the same as the Setup IX in other items. The element S1 of the Stokes Vector of the reflection light in the first imaging where the −45° linearly polarized light is used is expressed as (M11−M13), whereas the element S1 of the Stokes Vector of the reflection light in the second imaging where the left circularly polarized light is used is expressed as (M11−M11). Therefore, the Mueller matrix element extracted by taking a difference value is (−M13+M14).
A Setup XIII is different from the Setup IX in that non-polarized light is emitted from the light source 102 and the polarization light is generated by the polarization element 104 arranged between the wafer W and the optical detector 108, but the same as the Setup IX in other items. Namely, in the Setup XIII, while a position of the polarization element 104 is different from that in the Setup IX, the polarization state of the reflection light that is detected by the optical detector 108 is the same as that in the Setup IX. Therefore, even in the Setup XIII, (M13−M14) is extracted.
Similarly, a Setup XIV is different from the Setup X in that the polarization element 104 is arranged in a different position, but the same as the Setup XIV in other terms. Therefore, even in the Setup XIV, (M13+M14) is extracted. Additionally, a Setup XV is different from the Setup XI in that the polarization element 104 is arranged in a different position, but the same as the Setup XI in other items. Therefore, even in Setup XV, (−M13−M14) is extracted. Moreover, a Setup XVI is different from the Setup XII in that the polarization element 104 is arranged in a different position, but the same as the Setup XII in other terms. Therefore, even in the Setup XV, (−M13+M14) is extracted.
As described above, either one of, or a sum of, or subtraction of the elements M13, M14, which may reflect the polarization characteristics due to the asymmetric structure within the wafer W among the Mueller matrix elements, can be extracted by combining various types of polarization light. Because whether any one of the elements greatly reflects particular polarization characteristics is dependent on types of asymmetric structures within the wafer W, measurement accuracy may be improved by combining appropriately types of polarization light.
Next, explanations are made about modification of an optical measurement system of the measurement apparatus according to the above embodiment(s).
The light source 102A is a linear light source where, for example, multiple white light LEDs are arranged linearly. With this, linear white light is produced as a whole by white light emitted from each of the multiple white light LEDs. The light source 102A has a longitudinal length that is longer than or equal to a diameter of the wafer W held by the stage 106. The light source 102A is arranged by a predetermined supporting jig (not illustrated) in a position higher than the stage 106, with a light emitting surface thereof facing the stage 106. Additionally, the light source 102A is movable forward and backward in at least in a horizontal direction by the supporting jig that may be driven by a driving mechanism (not illustrated). With such a configuration, the light source 102A can move along a direction from one edge of the wafer W on the stage 106, the one edge being farthest from the optical detector 108, through the other edge of the wafer W on the stage 106, the other edge being nearest to the optical detector 108, while emitting the light. With this, an entire surface of the wafer W held by the stage 106 is illuminated with the light from the light source 102A. In a period of time during which the light source 102A illuminates the entire surface of the wafer W while moving, the image sensor of the optical detector 108 may be in an exposure state.
Incidentally, the light source 102A may have a lamp such as a high-pressure mercury lamp, a halogen lamp, a xenon lamp, instead of the white LEDs.
The wavelength selection element 110A and the polarization element 104A are arranged between the light source 102A and the stage 106. The wavelength selection element 110A and the polarization element 104A each have a rectangular shape corresponding to the shape of the light source 102A, and allow the white light from the light source 102A to be transmitted entirely therethrough. With this, the wafer W on the stage 106 may be illuminated with light having a predetermined wavelength and a predetermined polarization state.
Incidentally, even in this modification, the wavelength selection element 110 and the polarization element 104 that are illustrated in
Additionally, the light source 102A may be configured by LEDs that emit light of a predetermined wavelength, such as ultraviolet region light, blue light, green light, yellow light, or red light. In this case, the wavelength selection element 110A (110) are not necessary.
Moreover, the light source 102A may be configured by multiple semiconductor laser elements arranged in one direction. In this case, an optical system may be used which is capable of spreading the laser beam from each of the multiple semiconductor laser elements in a direction perpendicular to the laser light propagating direction.
Even in this modification, the above-described measurement method can be performed, and thus asymmetric structures within the wafer W can be measured. Namely, the advantageous effects of the above-described measurement method may be demonstrated by this modified measurement apparatus.
While various embodiments and their modifications have been described as above, these embodiments and modifications have been presented by way of example only, and are not intended to limit the scope of the accompanying claims. The novel embodiments and modifications described herein may be embodied in various other forms; furthermore, various omissions, substitutions and modifications in the form of the embodiments may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Such modifications or alterations may be exemplified as follows. The wavelength selection element 110 (
Additionally, while the bandpass filter serving as the wavelength selection element is used to convert light from the light source 102 into a monochromatic light in the above embodiment(s), a spectroscope may be used instead of the bandpass filter. In this case, it is thought that the light from the light source 102 is guided into the spectroscope; and light emitted from the spectroscope is guided to the polarization element 104 through a predetermined optical system. Here, the optical system may be designed so that light transmitted through the polarization element 104, (i.e., the incident light) illuminates an entire surface of the wafer W. Moreover, the spectroscope may be provided between the stage 106 and the optical detector 108. In this case, a light-collecting optical system having one or more lenses may be used to collect the reflection light from the wafer W into the spectroscope.
The Mueller matrix elements that may reflect the polarization characteristics due to asymmetric structures may vary in magnitude depending on not only polarization characteristics but also wavelengths of the incident light. Therefore, when the inclination amount is calculated multiple times with various wavelengths produced by the spectroscope, measurement accuracy may be improved. Additionally, when it has been known that a particular one of the Mueller matrix elements is influenced relatively greatly by a particular wavelength of the incident light, depending on types of asymmetric structures within the wafer W, a wavelength of the incident light may be selected accordingly. Additionally, the wafer W on the stage 106 may be illuminated with white light, without using the wavelength selection element or the spectroscope, in certain instances.
In some of the above embodiments, the wafer W that has been in the first arrangement is moved to be in the second arrangement by rotating the stage 106, prior to the third imaging. However, the light source 102 and/or the optical detector 108 may be rotated with respect to the stage 106 so that the wafer W in the first arrangement is moved to be in the second arrangement in relative terms.
Although various measurement conditions have been explained referring to the table of
Additionally, in the measurement apparatus 1 according to the embodiments (including the modification), the controller 12 may create an inclination amount map (or a shift amount map) for the wafer W as the measurement target in accordance with an inclination amount in each pixel stored in the memory 14. Moreover, when the input/output device 22 is configured of a personal computer, the inclination amount map may be displayed on a display device of the personal computer. With this, it may be easily recognized that relatively larger inclination occurs at a particular area in the wafer W. Moreover, an inclination direction map may be created and displayed.
In the measurement apparatus 1 according to the embodiment (s) (including the modification), an apparatus setup may be discretionally selected based in the table of
The wafer W as a measurement target may be an in-process wafer in which non-volatile memories such as NAND flash memories or NOR flash memories are to be manufactured. Specifically, the wafer W may be a wafer in progress, which is finally turned to be the non-volatile memories in accordance with a predetermined semiconductor device manufacturing process. Such a wafer includes, for example, a memory hole that extends in a direction perpendicular to the wafer. Here, the memory hole is a hole for forming a memory cell string having multiple memory cells in series therein.
Incidentally, the asymmetric structure may include an inclined line in a line-and-space structure, without limiting to the inclined or shifted hole. When a direction along which a line (or a space) extends is known, the wafer W may only be arranged so that the direction is in agreement with an optical axis of the incident light. Namely, the wafer W may be arranged in such a manner, and the wafer W is imaged twice, under illumination of light of respective polarization states.
Incidentally, even in a case of the hole, when an inclination direction along which the hole is inclined is known, it is sufficient that the wafer W is illuminated with the light (incident light) in a direction perpendicular to the inclination direction. For example, when the inclination direction is known, an inclination amount is calculated with the wafer W illuminated with the incident light in a direction perpendicular to the inclination direction, for example, in accordance with the first embodiment. Additionally, when the inclination direction is known and the measurement method according to the third or the fourth embodiment is performed, the third imaging and the fourth imaging can be omitted. Namely, the light is incident onto the wafer in a direction perpendicular to the inclination direction in the first imaging and the second imaging; a difference value is taken between the reflection light intensities obtained in the first imaging and the second imaging; and then an inclination amount is calculated based on the difference value and the regression expression acquired separately.
Incidentally, while the wafer W is imaged entirely at a time in the above-described embodiments, multiple areas into which the entire surface of the wafer W is divided may be imaged separately. For example, quadrant areas of the upper surface of the wafer W may be sequentially (four times) imaged in the first (third) and the second (fourth) imaging. Additionally, a minimum area to be imaged may be a chip area of a chip to be formed in the wafer W.
Number | Date | Country | Kind |
---|---|---|---|
2020-031896 | Feb 2020 | JP | national |