The disclosure of Japanese Patent Application No. 2014-176569 filed on Aug. 29, 2014 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present invention relates to a method for manufacturing a semiconductor device, and can be suitably utilized for a method for manufacturing a semiconductor device including a nonvolatile memory cell for example.
A semiconductor device has been widely used which includes a memory cell region where a memory cell and the like such as a nonvolatile memory for example is formed over a semiconductor substrate and a peripheral circuit region where a peripheral circuit including a MISFET (Metal Insulator Semiconductor Field Effect Transistor) and the like for example are formed over the semiconductor substrate.
For example, there is a case of forming a memory cell configured of a split gate type cell using a MONOS (Metal-Oxide-Nitride-Oxide-Semiconductor) film as a nonvolatile memory cell. This memory cell is configured of two MISFETs of a control transistor having a control gate electrode and a memory transistor having a memory gate electrode. Also, a gate insulation film of the memory transistor is configured of a laminated film including a silicon oxide film, a silicon nitride film and a silicon oxide film for example and called an ONO (Oxide Nitride Oxide) film.
Further, because a voltage higher than an electric supply voltage supplied from outside the semiconductor device is required for electrical writing and erasing operation of a nonvolatile memory, a booster circuit including a capacitor element is formed in the peripheral circuit region of the semiconductor device. Also, a by-pass capacitor (capacitor element) coupled between a power wiring (Vcc) and a grounding wiring (Gnd) of the semiconductor device is also built-in in the semiconductor device in order to stabilize the electric supply. For these capacitor elements, a PIP (Polysilicon Insulator Polysilicon) capacitor element is used which has an excellent matching property with the manufacturing process of the memory cell.
In Japanese Unexamined Patent Application Publication No. 2009-099640, a nonvolatile memory cell is disclosed which includes a control electrode (corresponding to the control gate electrode described above) 15, a memory gate electrode 26, and a laminated film (corresponding to the ONO film described above) arranged between the control electrode 15, a semiconductor substrate 10, and the memory gate electrode 26. Further, a capacitor element configured of a lower electrode 16, a capacitor insulation film 27 and an upper electrode 23 is also disclosed. Also, a manufacturing method is disclosed in which the control electrode 15 of the memory cell and the lower electrode 16 of the capacitor element are configured of a polysilicon film 14, the memory gate electrode 26 of the memory cell and the upper electrode 23 of the capacitor element are configured of a polysilicon film 20, and the capacitor insulation film 27 of the capacitor element is configured of the insulation film of the memory cell.
In Japanese Unexamined Patent Application Publication No. 2009-094204, a nonvolatile memory cell is disclosed which includes a selection gate electrode (corresponding to the control gate electrode described above) CG, a memory gate electrode MG, and an electric charge holding insulation film (corresponding to the ONO film described above) in which an insulation film 6b, an electric charge accumulation layer CSL, and an insulation film 6t are layered, and a high break down voltage system MIS including a gate insulation film 8a is disclosed for the peripheral circuit. Also, a laminated type capacitor element C1 is disclosed in which a first capacitor section and a second capacitor section are coupled in parallel, the first capacitor section is configured of a p-well PW, a first capacitor insulation film 8, and a lower electrode CGcb, and the second capacitor section is configured of a lower electrode CGcb, a second capacitor insulation film 9, and an upper electrode MGct. Further, the first capacitor insulation film 8 is configured of an insulation film of a same layer with the gate insulation film 8a of the high break down voltage system MIS, the lower electrode CGcb is configured of a conductor film of a same layer with the selection gate electrode CG, the upper electrode MGct is configured of a conductor film of a same layer with the memory gate electrode MG, and the second capacitor insulation film 9 is configured of an insulation film of a same layer with the electric charge holding insulation film that includes the insulation films 6b, 6t, and the electric charge accumulation layer CSL. Furthermore, a gate electrode 11a of the high break-down voltage system MIS is also configured of a conductor film of a same layer with the selection gate electrode CG.
A semiconductor device including a nonvolatile memory cell studied by the inventors of the present application includes a nonvolatile memory cell configured of a control gate electrode, an ONO film, and a memory gate electrode in a memory cell region, and includes a high break down voltage MISFET and a low break down voltage MISFET in a peripheral circuit region. The low break down voltage MISFET is configured in the order of a well region, a gate insulation film, a gate electrode, a source region, and a drain region, and the gate electrode of the low break down voltage MISFET is configured of a conductor layer of a same layer with a control gate electrode CG. More specifically, after forming the well region, the gate insulation film, and the conductor film for forming the gate electrode of the low break down voltage MISFET in the peripheral circuit region, the ONO film and the conductor film for the memory gate electrode are formed in the memory cell region.
Here, because the ONO film is formed in a comparatively high temperature, the impurity concentration profile of the well region of the low break down voltage MISFET fluctuates due to the thermal load in forming the ONO film, the threshold voltage and the like of the low break down voltage MISFET fluctuates, and thereafter a method for manufacturing a semiconductor device including a nonvolatile memory has been improved. Also, in the improved method for manufacturing a semiconductor device, study of a new method for manufacturing a capacitor element has become necessary. In other words, study of a new method for manufacturing a semiconductor device including a nonvolatile memory including a capacitor element has become necessary.
Other problems and new features will be clarified from the description of the present specification and the attached drawings.
According to an embodiment, in a method for manufacturing a semiconductor device, after working a control gate electrode, a layered film including an electric charge accumulation section, and a memory gate electrode in a memory cell region, a well of a MISFET of a peripheral circuit region is formed in a state the memory cell region is covered with a protection insulation film. Also, this protection insulation film is used as a capacitor insulation film in a lamination type capacitor element forming region of a peripheral circuit region.
According to an embodiment, in a method for manufacturing a semiconductor device including a nonvolatile memory, a new method for manufacturing a capacitor element is provided.
In embodiments below, when it is required for the sake of convenience, although description will be made dividedly into plural sections or embodiments, they are not unrelated to each other, and one has a relationship of a modification, detail, supplementary explanation and the like of a part or entirety with the other with the exception of a case particularly stated.
Also, in embodiments below, when the quantity of elements and the like (including the number of pieces, numerical value, amount, range and the like) are mentioned, they are not limited to the specific quantity and may be equal to or more than and equal to or less than the specific quantity with the exception of a case particularly specified, a case apparently limited to a specific quantity in principle, and so on.
Further, in the embodiments below, it is needless to mention that the constituent elements thereof (including the elemental step and the like) are not necessarily indispensable with the exception of a case particularly specified, a case considered to be apparently indispensable in principle, and so on. In a similar manner, in the embodiments below, when the shape, the positional relation and the like of the formation elements and the like are mentioned, they are to contain one substantially approximate or similar to the shape and the like thereof and so on with the exception of a case particularly specified, a case apparently considered not to be the case in principle, and so on. This fact also applies to the numerical value and the range described above.
Below, representative embodiments will be explained in detail based on the drawings. Also, in all drawings for explaining the embodiments, a same reference sign will be given to a member having a same function, and repeated explanation thereon will be omitted. Further, in the embodiments below, explanation on a same or similar portions will not be repeated in principle except when it is particularly required.
Further, in the drawings used in the embodiments, there is also a case hatching is omitted in order to facilitate understanding of the drawing even in a cross-sectional view.
A semiconductor device including a nonvolatile memory in the present first embodiment will be explained referring to the drawings. First, a layout configuration of a semiconductor device (semiconductor chip) forming a system including a nonvolatile memory therein will be explained. FIG. 1 is a drawing showing a layout configuration example of a semiconductor chip CHP in the present first embodiment. In
The CPU (circuit) 51 is also called a central arithmetic processing unit, reads out a command from a storage device for interpretation, and performs various calculation and control based on it.
The RAM (circuit) 52 is a memory that can read out stored information and newly write stored information at random, and is also called a random writing and reading memory. With respect to the RAM as an IC memory, there are two kinds of a DRAM (Dynamic RAM) using a dynamic circuit, and a SRAM (Static RAM) using a static circuit. The DRAM is a random writing and reading memory that requires a memory holding operation, and the SRAM is random writing and reading memory that does not require the memory holding operation.
The analog circuit 53 is a circuit that handles a signal of the voltage and electric current temporally changing continuously which is an analog signal, and includes an amplifying circuit, conversion circuit, modulation circuit, oscillation circuit, power circuit and the like for example. Also, plural capacitor elements are included in the analog circuit 53.
The EEPROM 54 and the flash memory 55 are a kind of a nonvolatile memory in which both of the writing operation and erasing operation are electrically rewritable, and are also called an electrically erasable programmable read-only memory. The memory cell of these EEPROM 54 and flash memory 55 is configured of a MONOS type transistor and a MNOS (Metal Nitride Oxide Semiconductor) type transistor for example for storage (memory). For the writing operation and erasing operation of the EEPROM 54 and the flash memory 55, the Fowler-Nordheim tunneling effect for example is utilized. Further, the writing operation and erasing operation can be also performed using the hot electron and the hot hole. Because a voltage higher than the external power supply voltage is required for the writing operation and erasing operation of the EEPROM 54 and the flash memory 55, a booster circuit or the like is included in the EEPROM 54 and the flash memory 55, and plural capacitor elements are included in the booster circuit. The difference between the EEPROM 54 and the flash memory 55 is that the EEPROM 54 is a nonvolatile flash memory erasable in a bite unit for example, whereas the flash memory 55 is a nonvolatile memory erasable in a word line unit for example. In general, in the flash memory 55, a program and the like for performing various processes by the CPU are stored. On the other hand, in the EEPROM 54, various data with high rewriting frequency are stored.
The I/O circuit 56 is an input/output circuit, and is a circuit for outputting data from inside the semiconductor chip CHP to a device connected to the outside of the semiconductor chip CHP, and inputting data from a device coupled to the outside of the semiconductor chip CHP to inside the semiconductor chip CHP. Further, a by-pass capacitor (capacitor element) coupled between the power supply wiring (Vcc) and the grounding wiring (Gnd) of the semiconductor chip CHP is also arranged in the I/O circuit 56.
In the EEPROM 54 and the flash memory 55, the memory cells which are plural nonvolatile memories are disposed in a matrix. Also, the CPU 51, the RAM 52, the analog circuit 53, the I/O circuit 56, and the portion other than the memory cell of the EEPROM 54 and the flash memory 55 are formed using a high break down voltage MISFET and/or a low break down voltage MISFET. The high break down voltage MISFET and the low break down voltage MISFET are configured of an n-type MISFET and a p-type MISFET respectively.
As shown in
The semiconductor device includes a memory cell region 1A and peripheral circuit regions 1B, 1C and 1D as the regions of a part of a main surface 1a of the semiconductor substrate 1. A memory cell MC1 is formed in the memory cell region 1A, a MISFET QH that is a p-channel type high break down voltage MISFET is formed in the peripheral circuit region 1B, a MISFET QL that is an n-channel type low break down voltage MISFET is formed in the peripheral circuit region 1C, and a laminated type capacitor element CS is formed in the peripheral circuit region 1D. The memory cell region 1A corresponds to the EEPROM 54 or the flash memory 55 of
First, the configuration of the memory cell MC1 formed in the memory cell region 1A will be explained specifically.
In the memory cell region 1A, the semiconductor device includes an active region AR1 and an element separation region IR. The element separation region IR is for separating elements formed in the active region AR1, and an element separation film 2 is formed in the element separation region IR. The active region AR1 is defined, or partitioned, by the element separation region IR and is electrically separated from other active regions by the element separation region IR, and a p-type well PW1 is formed in the active region AR1. The p-type well PW1 has the conductivity type of p-type.
As shown in
The memory cell MC1 is a memory cell of a split gate type. In other words, as shown in
As shown in
The control gate electrode CG and the memory gate electrode MG extend along the main surface 1a of the semiconductor substrate 1 and are arranged side by side in a state the gate insulation film GIm is interposed between the opposing side surfaces thereof which are the side walls. The extending direction of the control gate electrode CG and the memory gate electrode MG is the direction orthogonal to the paper surface of
Further, the cap insulation film CP1 and the cap insulation film CP2 formed over the control gate electrode CG also extend along the main surface 1a of the semiconductor substrate 1.
The control gate electrode CG and the memory gate electrode MG are adjacent to each other with the gate insulation film GIm being interposed in between, and the memory gate electrode MG is formed over the side surface, or over the side wall, of the control gate electrode CG into a side wall spacer shape through the gate insulation film GIm. Also, the gate insulation film GIm extends over both regions of the region between the memory gate electrode MG and the p-type well PW1 of the semiconductor substrate 1, and the region between the memory gate electrode MG and the control electrode CG.
The gate insulation film GIt is configured of an insulation film 3a. The insulation film 3a is configured of a silicon oxide film, a silicon nitride film or a silicon oxynitride film, or a high dielectric constant film having a specific dielectric constant higher than that of a silicon nitride film which is so-called High-k film. Also, when the High-k film or the high dielectric constant film is referred to in the present application, a film having the dielectric constant (specific dielectric constant) higher than that of a silicon nitride film is meant. As the insulation film 3a, a metal oxide film such as a hafnium oxide film, a zirconium oxide film, an aluminum oxide film, a tantalum oxide film, or a lanthanum oxide film can be used for example.
The gate insulation film GIm is configured of an insulation film 8. The insulation film 8 includes a silicon oxide film 8a, a silicon nitride film 8b as an electric charge accumulation section over the silicon oxide film 8a, and a silicon oxide film 8c over the silicon nitride film 8b, and is configured of a laminated layer called an ONO film. Also, the gate insulation film GIm between the memory gate electrode MG and the p-type well PW1 functions as a gate insulation film of the memory transistor MT as described above. On the other hand, the gate insulation film GIm between the memory gate electrode MG and the control gate electrode CG functions as an insulation film for insulating, or electrically separating from, the memory gate electrode MG and the control gate electrode CG each other.
Out of the insulation film 8, the silicon nitride film 8b is an insulation film for accumulating the electric charge, and functions as an electric charge accumulation section. More specifically, the silicon nitride film 8b is a trap type insulation film formed in the insulation film 8. Therefore, insulation film 8 can be deemed an insulation film having an electric charge accumulation section in the inside thereof.
The silicon oxide film 8c and the silicon oxide film 8a positioned on and beneath the silicon nitride film 8b can function as electric charge block layers for enclosing the electric charge. In other words, with a structure of embracing the silicon nitride film 8b by the silicon oxide film 8c and the silicon oxide film 8a, leakage of the electric charge accumulated in the silicon nitride film 8b is prevented.
The control gate electrode CG is configured of a conductor film 4a. The conductor film 4a is configured of silicon, and is configured of an n-type polysilicon film and the like that is a polycrystal silicone film to which n-type impurity for example is introduced. In other words, the control gate electrode CG is configured of a patterned conductor film 4a.
The memory gate electrode MG is configured of a conductor film 9. The conductor film 9 is configured of silicon, and is configured of an n-type polysilicon film and the like that is a polycrystal silicone film to which n-type impurity for example is introduced. The memory gate electrode MG is formed into a side wall spacer shape over a side wall positioned on one side of the control gate electrode CG that is adjacent to the memory gate electrode MG through the insulation film 8.
Over the control gate electrode CG, the cap insulation film CP2 is formed through the cap insulation film CP1. Therefore, the memory gate electrode MG is formed into a side wall spacer shape over a side wall positioned on one side of the cap insulation film CP2 formed over the control gate electrode CG that is adjacent to the memory gate electrode MG through the insulation film 8.
The cap insulation film CP1 is configured of an insulation film 5 containing silicon and oxygen. The insulation film 5 is configured of a silicon oxide film and the like for example. The cap insulation film CP2 is configured of an insulation film 6 containing silicon and nitrogen. The insulation film 6 is configured of a silicon nitride film and the like for example.
The cap insulation film CP2 is a protection film that protects the control gate electrode CG, is a hard mask film in patterning the conductor film 4 and forming the control gate electrode CG, or is a spacer film for adjusting the height of the memory gate electrode MG in etching back the conductor film 9 and forming the memory gate electrode MG. By forming the cap insulation film CP2 as a spacer film, the film thickness of the control gate electrode CG can be made smaller than the height of the memory gate electrode MG.
The semiconductor region MS is a semiconductor region that functions as one of the source region or the drain region, and the semiconductor region MD is a semiconductor region that functions as the other of the source region or the drain region. Here, the semiconductor region MS is a semiconductor region that functions as the source region for example, and the semiconductor region MD is a semiconductor region that functions as the drain region for example. Each of the semiconductor region MS and the semiconductor region MD is configured of a semiconductor region to which n-type impurity has been introduced, and has an LDD (Lightly Doped Drain) structure respectively.
The semiconductor region MS for the source includes an n− type semiconductor region 11a, and an n+ type semiconductor region 12a having the impurity concentration higher than that of the n− type semiconductor region 11a. Also, the semiconductor region MD for the drain includes an n− type semiconductor region 11b and an n+ type semiconductor region 12b that has the impurity concentration higher than that of the n− type semiconductor region 11b. The n+ type semiconductor region 12a has a deeper junction depth and a higher impurity concentration compared to the n− type semiconductor region 11a, and the n+ type semiconductor region 12b has a deeper junction depth and a higher impurity concentration compared to the n− type semiconductor region 11b.
Over a side wall on the drain region side of the control gate electrode CG and over a side wall on the source region side of the memory gate electrode MG, a side wall spacer SW configured of an insulation film such as a silicon oxide film, a silicon nitride film, or a layered film thereof is formed.
The n− type semiconductor region 11a is formed in a self-aligned manner with respect to the side surface of the memory gate electrode MG, and the n+ type semiconductor region 12a is formed in a self-aligned manner with respect to the side surface of the side wall spacer SW. Therefore, the n− type semiconductor region 11a of a low concentration is formed below the side wall spacer SW over the side wall of the memory gate electrode MG, and the n+ type semiconductor region 12a of a high concentration is formed outside the n− type semiconductor region 11a of a low concentration.
The n− type semiconductor region 11b is formed in a self-aligned manner with respect to the side surface of the control gate electrode CG, and the n+ type semiconductor region 12b is formed in a self-aligned manner with respect to the side surface of the side wall spacer SW. Therefore, the n− type semiconductor region 11b of a low concentration is formed below the side wall spacer SW over the side wall of the control gate electrode CG, and the n+ type semiconductor region 12b of a high concentration is formed outside the n− type semiconductor region 11b of a low concentration. Therefore, the n− type semiconductor region 11b of a low concentration is formed so as to be adjacent to the p-type well PW1 as a channel region of the control transistor CT.
The channel region of the memory transistor MT is formed below the gate insulation film GIm below the memory gate electrode MG, and the channel region of the control transistor CT is formed below the gate insulation film GIt below the control gate electrode CG.
Over the n+ type semiconductor region 12a or over the n+ type semiconductor region 12b, that is over the upper surface of the n+ type semiconductor region 12a or the n+ type semiconductor region 12b, a metal silicide layer 13 is formed by the salicide (Self Aligned Silicide) technology and the like. The metal silicide layer 13 is configured of a cobalt silicide layer, a nickel silicide layer, or a platinum-added nickel silicide layer, and the like for example. By the metal silicide layer 13, the diffusion resistance and the contact resistance can be lowered. Also, the metal silicide layer 13 may be formed over the memory gate electrode MG.
Next, the configuration of the high break down voltage MISFET QH of p-channel type formed in the peripheral circuit region 1B will be explained specifically.
In the peripheral circuit region 1B, the semiconductor device includes an active region AR2 and the element separation region IR. The structure and the function of the element separation region IR are as described above. The active region AR2 is defined, or partitioned, by the element separation region IR and is electrically separated from other active regions by the element separation region IR, and an n-type well NW1 is formed in the active region AR2. In other words, the active region AR2 is a region where the n-type well NW1 is formed. The n-type well NW1 has the conductivity type of n-type.
As shown in
The gate insulation film GIH functions as a gate insulation film of the MISFET QH. The gate insulation film GIH is configured of an insulation film 23b. The insulation film 23b is configured of a silicon oxide film, a silicon nitride film or a silicon oxynitride film, or a high dielectric constant film having a specific dielectric constant higher than that of the silicon nitride film which is so-called High-k film. As the insulation film 23b configured of the High-k film, a metal oxide film such as a hafnium oxide film, a zirconium oxide film, an aluminum oxide film, a tantalum oxide film, or a lanthanum oxide film can be used for example.
The gate electrode GEH is configured of a conductor film 24b. The conductor film 24b is configured of silicon, and is configured of a p-type polysilicon film and the like that is a polycrystal silicone film to which p-type impurity for example has been introduced. In other words, the gate electrode GEH is configured of the patterned conductor film 24b. The conductor film 24b is configured of a conductor film different from the conductor film 4a included in the control gate electrode CG.
A semiconductor region configured of the p− type semiconductor region 11c and the p+ type semiconductor region 12c is a semiconductor region for the source and for the drain (the source region and the drain region) to which p-type impurity has been introduced, and has the DDD (Double Diffused Drain) structure. More specifically, the p+ type semiconductor region 12c has a deeper junction depth and a higher impurity concentration compared to the p− type semiconductor region 11c.
Over a side wall of the gate electrode GEH, the side wall spacer SW configured of an insulation film such as a silicon oxide film, a silicon nitride film, or a layered film thereof is formed.
Over the p+ type semiconductor region 12c, that is over the upper surface of the p+ type semiconductor region 12c, the metal silicide layer 13 is formed by the salicide technology and the like similarly to over the n+ type semiconductor region 12a or over the n+ type semiconductor region 12b in the memory cell MC1. Further, the metal silicide layer 13 is formed over the gate electrode GEH also.
Next, the configuration of the low break down voltage MISFET QL of an n-channel type formed in the peripheral circuit region 1C will be explained specifically.
In the peripheral circuit region 1C, the semiconductor device includes an active region AR3 and the element separation region IR. The structure and the function of the element separation region IR are as described above. The active region AR3 is defined, or partitioned, by the element separation region IR and is electrically separated from other active regions by the element separation region IR, and a p-type well PW2 is formed in the active region AR3. In other words, the active region AR3 is a region where the p-type well PW2 is formed. The p-type well PW2 has the conductivity type of p-type.
As shown in
The gate insulation film GIL functions as the gate insulation film of the MISFET QL. The gate insulation film GIL is configured of an insulation film 23c.
The gate electrode GEL is configured of a conductor film 24c. As the conductor film 24c, a conductor film formed in the same layer of the conductor film 24b included in the gate electrode GEH of the MISFET QH can be used.
A semiconductor region configured of the n− type semiconductor region 11d and the n+ type semiconductor region 12d is a semiconductor region for the source and for the drain (the source region and the drain region) to which n-type impurity has been introduced, and has the LDD structure similarly to the semiconductor regions MS and MD of the memory cell MC1. More specifically, the n+ type semiconductor region 12d has a deeper junction depth and a higher impurity concentration compared to the n− type semiconductor region 11d.
Over a side wall of the gate electrode GEL, the side wall spacer SW configured of an insulation film such as a silicon oxide film, a silicon nitride film, or a laminated film thereof is formed.
Over the n+ type semiconductor region 12d, or over the upper surface of the n+ type semiconductor region 12d, the metal silicide layer 13 is formed by the salicide technology and the like similarly to over the n+ type semiconductor region 12a or over the n+ type semiconductor region 12b in the memory cell MC1. Further, the metal silicide layer 13 is formed over the gate electrode GEL also.
Further, the low break down voltage MISFET QL may include a halo region although illustration thereof will be omitted. The conductivity type of the halo region is the conductivity type opposite to that of the n− type semiconductor region 11d and is the conductivity type same to that of the p-type well PW2. The halo region is formed to suppress the short channel characteristics (punch through). The halo region is formed so as to encompass the n− type semiconductor region 11d, and the concentration of the p-type impurity in the halo region is higher than the concentration of the p-type impurity in the p-type well PW2.
It is preferable that the gate length of the high break down voltage MISFET QH is longer than the gate length of the low break down voltage MISFET QL. Also, the drive voltage of the high break down voltage MISFET QH is higher than the drive voltage of the low break down voltage MISFET QL, and the break down voltage of the high break down voltage MISFET QH is higher than the break down voltage of the low break down voltage MISFET QL.
It is preferable that a film thickness TIH of the gate insulation film GIH is thicker than a film thickness TIL of the gate insulation film GIL. Thus, the drive voltage of the high break down voltage MISFET QH can be made higher than the drive voltage of the low break down voltage MISFET QL.
Next, the configuration of the laminated type capacitor element CS formed in the peripheral circuit region 1D will be explained specifically.
In the peripheral circuit region 1D, the semiconductor device includes active regions AR41, AR42, and the element separation region IR. The structure and the function of the element separation region IR are as described above. In the lower part of the active regions AR41, AR42, and the element separation region IR, an n-type well NW2 is continuously formed. The active region AR42 is a region for supplying desired potential to the n-type well NW2, and an n+ type semiconductor region 12e and an n− type semiconductor region 11e are arranged in the active region AR42. The n-type well NW2 forms a first capacitor electrode CE1A. The n-type well NW2 forming the first capacitor electrode CE1A is formed by a step same to that of the n-type well NW1 where the p-type MISFET QH is formed.
Over the active region AR41, a second capacitor electrode CE2A is formed through a first capacitor insulation film CZ1A. In plan view, the second capacitor electrode CE2A fully covers the active region AR41, and extends to the element separation region IR adjacent to the active region AR41. The first capacitor insulation film CZ1A includes the silicon oxide film 8a, the silicon nitride film 8b over the silicon oxide film 8a, and the silicon oxide film 8c over the silicon nitride film 8b, and the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c are respectively configured of same layers of the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c in the memory cell region 1A. The second capacitor electrode CE2A is configured of the conductor film 9, and is configured of a conductor film of the same layer of the memory gate electrode MG. Also, the second capacitor electrode CE2A and the first capacitor insulation film CZ1A have a same shape in plan view.
In other words, a first capacitor C1 configured of the first capacitor electrode CE1A, the first capacitor insulation film CZ1A, and the second capacitor electrode CE2A is formed in the active region AR41.
So as to cover the upper surface and the side surface of the second capacitor electrode CE2A, a third capacitor electrode CE3A is formed through a second capacitor insulation film CZ2A. The third capacitor electrode CE3A includes a portion overlapping with the second capacitor electrode CE2A in plan view and a portion spreading out from the second capacitor electrode CE2A and extending to the element separation region IR in plan view. The third capacitor electrode CE3A is configured of a conductor film 24d. As the conductor film 24d, a conductor film formed in the same layer of the conductor film 24b included in the gate electrode GEH of the MISFET QH or of the conductor film 24c included in the gate electrode GEL of the MISFET QL can be used. Also, the second capacitor insulation film CZ2A is configured of a laminated film of an insulation film 21 and an insulation film 22 formed over the insulation film 21. The insulation film 21 is configured of a silicon oxide film, and the insulation film 22 is configured of a silicon nitride film. The laminated film of the insulation film 21 and the insulation film 22 is formed so as to cover the upper surface and the side surface of the second capacitor electrode CE2A, and extends to the element separation region IR. The third capacitor electrode CE3A and the second capacitor insulation film CZ2A have a same shape in plan view. The side wall spacer SW is formed in the side wall of the third capacitor electrode CE3A and the second capacitor insulation film CZ2A.
In other words, a second capacitor C2 configured of the second capacitor electrode CE2A, the second capacitor insulation film CZ2A, and the third capacitor electrode CE3A is formed in a region where the second capacitor electrode CE2A and the third capacitor electrode CE3A overlap. Because the third capacitor electrode CE3A also fully covers the active region AR41 in plan view, the laminated type capacitor element CS in which the first capacitor C1 and the second capacitor C2 are laminated is formed in the active region AR41.
The metal silicide layers 13 are formed over the upper surface of the second capacitor electrode CE2A exposed from the third capacitor electrode CE3A and the side wall spacer SW and over the upper surface of the third capacitor electrode CE3A over the n+ type semiconductor region 12e.
Next, the configuration of the laminated type capacitor element CS will be explained using
As shown in
In the X direction and the Y direction of the paper surface of
As shown in
Next, the configurations over the memory cell MC1 formed in the memory cell region 1A, over the MISFET QH formed in the peripheral circuit region 1B, over the MISFET QL formed in the peripheral circuit region 1C, and over the laminated type capacitor element CS formed in the peripheral circuit region 1D will be explained specifically.
Over the semiconductor substrate 1, an insulation film 14 is formed so as to cover the cap insulation film CP2, the gate insulation film GIm, the memory gate electrode MG, the gate electrode GEH, the gate electrode GEL, the second capacitor electrode CE2A, and the side wall spacer SW. The insulation film 14 is configured of a silicon nitride film and the like for example.
Over the insulation film 14, an interlayer insulation film 15 is formed. The interlayer insulation film 15 is configured of a single film of a silicon oxide film, a laminated film of a silicon nitride film and a silicon oxide film, and the like. The upper surface of the interlayer insulation film 15 is flattened.
Contact holes CNT are formed in the interlayer insulation film 15, and conductive plugs PG, PG1, PG2, and PG3 are embedded as conductor sections in the contact holes CNT.
The plugs PG, PG1, PG2, and PG3 are configured of thin barrier conductor films formed in the bottom part and over the side wall or over the side surface of the contact holes CNT, and main conductor films formed over the barrier conductor films so as to fill up the contact holes CNT. In
The contact holes CNT and the plugs PG, PG1, PG2, and PG3 embedded therein are formed over the n+ type semiconductor regions 12a, 12b, 12d, and 12e, over the p+ type semiconductor region 12c, over the second capacitor electrode CE2A, over the third capacitor electrode CE3A, and the like, and are electrically coupled.
Over the interlayer insulation film 15 where the plug PG is embedded, wiring of the first layer as damascene wiring as embedded wiring whose main conductive material is copper (Cu) for example is formed. Over the wiring of the first layer, although wiring of an upper layer is also formed as damascene wiring, illustration and explanation thereof will be omitted here. Also, the wiring of the first layer and the wiring of the layer thereupper are not limited to the damascene wiring, can be formed by patterning of a conductor film for wiring, and can also be formed of tungsten (W) wiring, aluminum (Al) wiring or the like for example.
<Method for Manufacturing Semiconductor Device>
Next, a method for manufacturing a semiconductor device of the present first embodiment will be explained.
Also, in the present first embodiment, a case the control transistor CT and the memory transistor MT of n-channel type are formed in the memory cell region 1A is explained, however, by reversing the conductivity type, it is also possible to form the control transistor CT and the memory transistor MT of p-channel type in the memory cell region 1A.
In a similar manner, in the present first embodiment, a case the MISFET QH of p-channel type is formed in the peripheral circuit region 1B is explained, however, by reversing the conductivity type, it is also possible to form the MISFET QH of n-channel type in the peripheral circuit region 1B, and it is also possible to form a CMISFET (Complementary MISFET) and the like in the peripheral circuit region 1B. Further, in a similar manner, in the present first embodiment, a case the MISFET QL of n-channel type is formed in the peripheral circuit region 1C is explained, however, by reversing the conductivity type, it is also possible to form the MISFET QL of p-channel type in the peripheral circuit region 1C, and it is also possible to form a CMISFET and the like in the peripheral circuit region 1C.
As shown in
Next, as shown in
The element separation film 2 is configured of an insulating material such as silicon oxide, and can be formed by the STI (Shallow Trench Isolation) method for example. The element separation film 2 can be formed for example by forming a groove for element separation in the element separation region IR, and thereafter embedding an insulation film configured of silicon oxide for example in this groove for element separation.
Next, as shown in
Next, as shown in
Next, as shown in
In step S5, first, as shown in
The insulation film 3 can be formed using the thermal oxidation method, sputtering method, atomic layer deposition (ALD) method, or chemical vapor deposition (CVD) method and the like.
In step S5, next, as shown in
It is preferable that the conductor film 4 is configured of a polysilicon film. Such conductor film 4 can be formed using the CVD method and the like. The film thickness of the conductor film 4 can be made a thickness of a sufficient degree to cover the insulation film 3. Further, in forming the conductor film 4, it is also possible to form the conductor film 4 as an amorphous silicon film, and converting the amorphous silicon film to the polysilicon film in heat treatment thereafter.
As the conductor film 4, it is preferable to use one whose electrical resistivity is lowered by introducing the n-type impurity such as phosphorus (P) or arsenic (As) for example or the p-type impurity such as boron (B).
Next, as shown in
In step S6, first, as shown in
By thermal oxidation of the surface of the conductor film 4 configured of a polysilicon film for example, the insulation film 5 configured of a silicon oxide film having the thickness of approximately 6 nm for example can be formed. Or otherwise, the insulation film 5 configured of a silicon oxide film can be formed also using the CVD method instead of thermal oxidation of the surface of the conductor film 4 configured of a polysilicon film.
In step S6, next, as shown in
Next, as shown in
First, a resist film PR1 is formed over the insulation film 6. The resist film PR1 has a pattern covering a region scheduled to form the control gate electrode CG out of the memory cell region 1A, and exposing the other portions. Also, the resist film PR1 has a pattern covering the peripheral circuit regions 1B and 1C, and exposing the peripheral circuit region 1D.
Next, using the resist film PR1 as an etching mask, the insulation film 6, the insulation film 5, and the conductor film 4 are etched and patterned by anisotropic dry etching and the like for example. Thus, in the memory cell region 1A, the control gate electrode CG configured of the conductor film 4a is formed, and the gate insulation film GIt configured of the insulation film 3a between the control gate electrode CG and the p-type well PW1 of the semiconductor substrate 1 is formed. In other words, the control gate electrode CG is formed over the p-type well PW1 of the semiconductor substrate 1 through the gate insulation film GIt in the memory cell region 1A.
Also, the cap insulation film CP1 configured of the insulation film 5 of a portion formed over the control gate electrode CG is formed, and the cap insulation film CP2 configured of the insulation film 6 of a portion formed over the control gate electrode CG through the cap insulation film CP1 is formed. On the other hand, in the peripheral circuit regions 1B and 1C, the insulation film 6, the insulation film 5, and the conductor film 4 are left. The conductor film 4b is left in the peripheral circuit region 1B, and the conductor film 4c is left in the peripheral circuit region 1C. The insulation film 6, the insulation film 5, and the conductor film 4d are removed in the peripheral circuit region 1D. Thereafter, the resist pattern or the resist film PR1 is removed.
Also, in the memory cell region 1A, the insulation film 3a of a portion not covered by the control gate electrode CG can possibly be removed by performing dry etching of step S7 or by performing wet etching after dry etching of step S7. Further, in a portion where the control gate electrode CG is not formed out of the memory cell region 1A, the p-type well PW1 of the semiconductor substrate 1 is exposed. In the peripheral circuit region 1D, in a similar manner, the insulation film 3d also can possibly be removed by performing dry etching of step S7 or by performing wet etching after the dry etching.
Further, although illustration will be omitted, in step S7, it is also possible to form the control gate electrode CG and the cap insulation film CP1, and thereafter to introduce n-type impurity to the p-type well PW1 by the ion implantation method using the cap insulation film CP1 and the control gate electrode CG as masks.
Next, as shown in
In this step S8, first, in the memory cell region 1A, a resist film PR2 is formed so as to cover the cap insulation film CP2 and the control gate electrode CG, and so as to cover the peripheral circuit region 1D. The resist film PR2 has a pattern of covering the memory cell region 1A and the peripheral circuit region 1D and exposing the peripheral circuit regions 1B and 1C.
Next, the insulation films 6 are etched by dry etching and the like for example and are removed using the resist pattern as a mask. Thus, as shown in
Also, as shown in
Next, as shown in
In step S9, first, as shown in
The insulation film 8 is an insulation film including an electric charge accumulation section in the inside as described above, and is configured of the laminated films of the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c formed in order from the bottom as the insulation film.
Out of the insulation film 8, the silicon oxide film 8a can be formed by the thermal oxidation method or the ISSG oxidation method and the like at a temperature of approximately 1,000-1,100° C. for example. Also, out of the insulation film 8, the silicon nitride film 8b can be formed by the CVD method for example. Further, out of the insulation film 8, the silicon oxide film 8c can be formed by the CVD method for example.
The silicon oxide film 8a is formed by the thermal oxidation method or the ISSG oxidation method for example. At this time, the main surface 1a of the semiconductor substrate 1 of the exposed portion, the side surface of the control gate electrode CG, the upper surface and the side surface of the conductor films 4 of the portions left in the peripheral circuit regions 1B and 1C, and the main surface 1a of the semiconductor substrate 1 of the peripheral circuit region 1D are oxidized.
Next, the silicon nitride film 8b is formed over the silicon oxide film 8a by the CVD method for example, and the silicon oxide film 8c with a dense film quality is formed over the silicon nitride film 8b by the high temperature CVD method of approximately 800° C. for example. Thereby, the insulation film 8 configured of the laminated film of the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c can be formed. Thus, the silicon oxide films 8a and 8c are formed at a comparatively high temperature to achieve the dense film quality.
The insulation film 8 formed in the memory cell 1A functions as a gate insulation film of the memory gate electrode MG, and has an electric charge holding function. The insulation film 8 has a structure of embracing the silicon nitride film 8b as an electric charge accumulation section by the silicon oxide film 8a and the silicon oxide film 8c as electric charge blocking layers. Also, the potential barrier height of the electric charge blocking layers configured of the silicon oxide films 8a and 8c becomes higher compared to the potential barrier height of the electric charge accumulation section configured of the silicon nitride film 8b.
Further, although the silicon nitride film 8b is used as an insulation film having the trap level in the present first embodiment, use of the silicon nitride film 8b is preferable in terms of reliability. However, the insulation film having the trap level is not limited to a silicon nitride film, and an aluminum oxide (alumina) film, a hafnium oxide film, a tantalum oxide film, or the like for example can be used which is a high dielectric constant film having the dielectric constant higher than that of a silicon nitride film.
In the present first embodiment, after performing the step for forming the insulation film 8 out of step S9, the conductor films 4 of the portions left in the peripheral circuit regions 1B and 1C are removed, and the p-type well PW2 (refer to
In the peripheral circuit region 1D, the laminated layer film configured of the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c is a film that becomes the first capacitor insulation film CZ1A of the laminated type capacitor element CS.
In step S9, next, as shown in
It is preferable that the conductor film 9 is configured of a polysilicon film for example. Such conductor film 9 can be formed using the CVD method and the like. Further, in forming the conductor film 9, it is also possible to form the conductor film 9 as an amorphous silicon film, and to convert the amorphous silicon film to a polysilicon film in heat treatment thereafter.
As the conductor film 9, it is preferable to use one whose electrical resistivity is lowered by introducing the n-type impurity such as phosphorus (P) or arsenic (As) for example or the p-type impurity such as boron (B).
Next, as shown in
In this step S10, first, a resist film PR3 is formed using photolithography. The resist film PR3 has a pattern of covering a portion where the second capacitor electrode CE2A of the peripheral circuit region 1D is formed, and exposing the other portions. Also, the resist film PR3 has a pattern of exposing the memory cell region 1A and the peripheral circuit regions 1B and 1C. Next, the conductor film 9 is etched back by subjecting the conductor film 9 to anisotropic dry etching, the conductor film 9 is left in a side wall spacer shape over the side walls or over the side surfaces of both sides of the control gate electrode CG through the insulation film 8, and thereby the memory gate electrode MG is formed. In this etching back, the conductor films 9 of the peripheral circuit regions 1B and 1C are removed. Also, in the peripheral circuit region 1D, the conductor film 9 is left only in a portion covered by the resist film PR3, and the second capacitor electrode CE2A is formed.
Thus, as shown in
Over the control gate electrode CG, the cap insulation film CP2 is formed through the cap insulation film CP1. Therefore, the memory gate electrode MG is configured of the conductor film 9 left in a side wall spacer shape over the side wall of the first side of the cap insulation film CP2 through the insulation film 8. Also, the spacer SP1 is configured of the conductor film 9 left in a side wall spacer shape over the side wall on the opposite side of the first side of the cap insulation film CP2 through the insulation film 8.
Between the memory gate electrode MG formed in step S10 and the p-type well PW1 of the semiconductor substrate 1 and between the memory gate electrode MG and the control gate electrode CG, the insulation film 8 is interposed, and this memory gate electrode MG is configured of the conductor film 9 that contacts the insulation film 8.
At the stage the etch back step of step S10 has been performed, the portions of the insulation films 8 not covered by both of the memory gate electrode MG and the spacer SP1, which is the insulation films 8 of the portions not covered by both of the memory gate electrode MG and the spacer SP1, are exposed. The insulation film 8 below the memory gate electrode MG in the memory cell region 1A becomes the gate insulation film GIm (refer to
Next, as shown in
In step S11, first, using photolithography, such a resist pattern (not illustrated) of covering the memory gate electrode MG and exposing the spacer SP1 is formed over the semiconductor substrate 1. Also, the spacer SP1 is removed by dry etching using the formed resist pattern as an etching mask. On the other hand, the memory gate electrode MG is left without being etched because the memory gate electrode MG has been covered by the resist pattern. Thereafter, this resist pattern is removed.
In step S11, next, the insulation films 8 of the portions not covered by the memory gate electrode MG and the second capacitor electrode CE2A are removed by etching such as wet etching for example. At this time, in the memory cell region 1A, the insulation films 8 positioned between the memory gate electrode MG and the p-type well PW1 and between the memory gate electrode MG and the control gate electrode CG are left without being removed, and the insulation films 8 positioned in the other regions are removed. At this time, in the memory cell region 1A, the gate insulation films GIm configured of the insulation films 8 of the portion left between the memory gate electrode MG and the p-type well PW1 and the portion left between the memory gate electrode MG and the control gate electrode CG are formed. Also, in the peripheral circuit region 1D, the first capacitor insulation film CZ1A configured of the insulation film 8 is formed between the second capacitor electrode CE2A and the n-type well NW2.
Next, as shown in
In step S12, first, in the memory cell region 1A and the peripheral circuit regions 1B, 1C, and 1D, the insulation films 21 are formed in the main surface 1a of the semiconductor substrate 1. At this time, in the memory cell region 1A, the insulation film 21 is formed so as to cover the main surface 1a of the semiconductor substrate 1 of the exposed portion, the control gate electrode CG, the cap insulation film CP2, and the memory gate electrode MG. Also, the insulation films 21 are formed so as to cover the conductor film 4 of the portion left in the peripheral circuit region 1B which is the conductor film 4b and the conductor film 4 of the portion left in the peripheral circuit region 1C which is the conductor film 4c, and so as to cover the main surface 1a of the semiconductor substrate 1 and the second capacitor electrode CE2A of the peripheral circuit region 1D. The insulation films 21 are formed by the thermal oxidation method or the ISSG oxidation method.
In step S12, next, in the memory cell region 1A and the peripheral circuit regions 1B, 1C, and 1D, the insulation films 22 are formed over the insulation films 21. The insulation films 22 configured of silicon nitride films for example can be formed using the CVD method and the like for example.
The insulation films 21 and the insulation films 22 are protection films (protecting insulation films) of the memory cell MC1, and are formed so as to cover the memory cell MC1. In the memory cell region 1A, the insulation films 21 and the insulation films 22 are formed so as to cover the control gate electrode CG, the gate insulation film GIm, the memory gate electrode MG, and the main surface 1a of the semiconductor substrate 1 (the p-type well PW1). In step S13 and onward shown in
Also, the insulation films 21 and the insulation films 22 are films that become the second capacitor insulation film CZ2A of the laminated type capacitor element CS in the peripheral circuit region 1D.
Next, as shown in
In step S13, first, a resist film (illustration thereof is omitted) having a pattern of covering the memory cell region 1A and the peripheral circuit region 1D and exposing the peripheral circuit regions 1B and 1C is formed. Next, using the resist pattern as an etching mask, the insulation films 22, the insulation films 21, and the conductor films 4 are etched and removed by dry etching and the like for example. Thus, as shown in
Next, as shown in
Next, the natural oxide film of the surface of the semiconductor substrate 1 is removed by wet etching and the like using a hydrofluoric acid (HF) aqueous solution for example, the surface of the semiconductor substrate 1 is washed, and thereby the surface of the semiconductor substrate 1 is cleaned. Thus, in the peripheral circuit regions 1B and 1C, the surface of the semiconductor substrate 1 or the surface of the n-type well NW1 and the p-type well PW2 is exposed.
Next, as shown in
In step S15, first, as shown in
The insulation films 23b and 23c can be formed by the thermal oxidation method for example. In this case, although the insulation films 23b and 23c are configured of a silicon oxide film, it is also possible that the silicon oxide film is subjected to nitriding to obtain an oxynitride film. Also, for example, the insulation film 23c may be formed by the ISSG oxidation method, and, in this case, the surface of the insulation film 22 configured of the oxynitride film of the peripheral circuit region 1D is oxidized, and a silicon oxide film (not illustrated) is formed. Although the insulation films 21 and 22 of the peripheral circuit region 1D become the second capacitor insulation film CZ2A as described above, because a dense silicon oxide film is formed over the surface of the insulation film 22 configured of a silicon nitride film, electric charge leakage of the second capacitor insulation film CZ2A can be reduced.
In step S15, next, as shown in
It is preferable that the conductor film 24 is configured of a polysilicon film. Such conductor film 24 can be formed using the CVD method and the like. Further, in forming the conductor film 24, it is also possible to form the conductor film 4 as an amorphous silicon film, and to convert the amorphous silicon film to a polysilicon film in heat treatment thereafter.
As the conductor film 24, it is preferable to use one whose electrical resistivity is lowered by introducing the n-type impurity such as phosphorus (P) or arsenic (As) for example or the p-type impurity such as boron (B). For example, it is preferable to introduce the p-type impurity to the conductor film 24b of the peripheral circuit region 1B, and to introduce the n-type impurity to the conductor film 24c of the peripheral circuit region 1C.
Next, as shown in
In step S16, first, a resist film PR4 is formed which has a pattern of exposing the memory cell 1A, covering the peripheral circuit regions 1B and 1C, covering an area for forming the third capacitor electrode CE3A in the peripheral circuit region 1D, and exposing the other areas.
Next, the conductor film 24 is etched and removed by dry etching and the like for example using the resist film PR4 as an etching mask. Thus, as shown in
Next, in the peripheral circuit regions 1B and 1C, the conductor films 24 are patterned (step S17 of
First, a resist film PR5 is formed over the main surface 1a of the semiconductor substrate 1. The resist film PR5 has a pattern of covering the memory cell 1A and the peripheral circuit region 1D, covering an area for forming the gate electrode GEH and exposing the other portions in the peripheral circuit region 1B, and covering an area for forming the gate electrode GEL and exposing the other portions in the peripheral circuit region 1C.
Next, the conductor film 24 is etched and patterned by anisotropic dry etching and the like for example using the resist film PR5.
Thus, in the peripheral circuit region 1B, the gate electrode GEH configured of the conductor film 24b is formed, and the gate insulation film GIH configured of the insulation film 23b between the gate insulation film GEH and the n-type well NW1 of the semiconductor substrate 1 is formed.
Also, in the peripheral circuit region 1C, the gate electrode GEL configured of the conductor film 24c is formed, and the gate insulation film GIL configured of the insulation film 23c between the gate electrode GEL and the p-type well PW2 of the semiconductor substrate 1 is formed. Thereafter, the resist films PR5 are removed.
Next, as shown in
At this time, the n− type semiconductor region 11a is formed so as to be self-aligned to the side surface of the memory gate electrode MG in the memory cell region 1A, and the n− type semiconductor region 11b is formed so as to be self-aligned to the side surface of the control gate electrode CG in the memory cell region 1A. Also, the n− type semiconductor region 11d is formed so as to be self-aligned to the side surface of the gate electrode GEL in the peripheral circuit region 1C, and the n− type semiconductor region 11e is formed so as to be self-aligned to the element separation film 2 in the peripheral circuit region 1D. Further, the p− type semiconductor region 11c is formed so as to be self-aligned to the side surface of the gate electrode GEH in the peripheral circuit region 1B.
Next, as shown in
First, an insulation film for the side wall spacers SW is formed over the entire surface of the main surface 1a of the semiconductor substrate 1, and the insulation film formed is etched back by anisotropic etching for example. Thus, this insulation film is selectively left over the side wall of the control gate electrode CG, over the side wall of the memory gate electrode MG, over the side wall of the gate electrode GEH, over the side wall of the gate electrode GEL, and over the side wall of the third capacitor electrode CE3A, and thereby the side wall spacers SW are formed. This side wall spacer SW is configured of an insulation film such as a silicon oxide film, a silicon nitride film, or a laminated film thereof.
Next, as shown in
At this time, the n+ type semiconductor region 12a is formed in the memory cell region 1A so as to be self-aligned to the side wall spacers SW over the side walls of the memory gate electrode MG. Also, the n+ type semiconductor region 12b is formed in the memory cell region 1A so as to be self-aligned to the side wall spacers SW over the side walls of the control gate electrode CG. Further, the n+ type semiconductor region 12d is formed in the peripheral circuit region 1C so as to be self-aligned to the side wall spacers SW over the both side walls of the gate electrode GEL, and the p+ type semiconductor region 12c is formed in the peripheral circuit region 1B so as to be self-aligned to the side wall spacers SW over the both side walls of the gate electrode GEH. Thus, the DDD structure is formed. Also, the n+ type semiconductor region 12e is formed in the peripheral circuit region 1D within the n-type well NW2 so as to be self-aligned to the element separation film 2. Because the n+ type semiconductor region 12e is formed deeper than the n− type semiconductor region 11e, only the n+ type semiconductor region 12e is illustrated in
Thus, by the n− type semiconductor region 11a and the n+ type semiconductor region 12a with the impurity concentration higher than that of the n− type semiconductor region 11a, the n-type semiconductor region MS which functions as a source region of the memory transistor MT is formed. Also, by the n− type semiconductor region 11b and the n+ type semiconductor region 12b with the impurity concentration higher than that of the n− type semiconductor region 11b, the n-type semiconductor region MD which functions as a drain region of the control transistor CT is formed. The semiconductor region MS is formed in the upper layer section of the p-type well PW1 of a portion positioned on the opposite side of the control gate electrode CG by sandwiching the memory gate electrode MG in plan view. The semiconductor region MD is formed in the upper layer section of the p-type well PW1 of a portion positioned on the opposite side of the memory gate electrode MG by sandwiching the control gate electrode CG in plan view.
Activation annealing is thereafter performed which is a heat treatment for activating the impurity introduced into the n− type semiconductor regions 11a, 11b, 11d, and 11e, the p− type semiconductor region 11c, the n+ type semiconductor regions 12a, 12b, 12d, and 12e, the p+ type semiconductor region 12c, and the like.
Thus, as shown in
Also, as shown in
Next, as shown in
In step S21, first, as shown in
The metal silicide layers 13 are also formed over the upper surfaces of the memory gate electrode MG, the gate electrode GEH, the gate electrode GEL, the first capacitor electrode CE1A, and the second capacitor electrode CE2A. The metal silicide layer 13 can be formed of a cobalt silicide layer, a nickel silicide layer, or a platinum-added nickel silicide layer for example.
In step S21, next, the insulation films 14 are formed as shown in
In step S21, next, as shown in
Next, as shown in
In order to form the plugs PG, PG1, PG2, and PG3, for example, a barrier conductor film configured of a titanium (Ti) film, a titanium nitride (TiN) film, or a laminated film thereof for example is formed over the inter-layer insulation film 15 including the inside of the contact hole CNT. Then, main conductor films configured of tungsten (W) films and the like are formed over the barrier conductor films so as to fill up the contact holes CNT, and unnecessary main conductor films and the barrier conductor films over the interlayer insulation films 15 are removed by the CMP (Chemical Mechanical Polishing) method, or the etch back method and the like. Thus, the plugs can be formed. Also, in
The contact holes CNT and the plugs PG embedded therein are formed over the n+ type semiconductor regions 12b and 12d, and over the p+ type semiconductor region 12c. The plug PG1 is formed over the n+ type semiconductor region 12e, the plug PG2 is formed over the second capacitor electrode CE2A, and the plug PG3 is formed over the third capacitor electrode CE3A.
In the manner described above, the semiconductor device of the present first embodiment described above using
In the method for manufacturing a semiconductor device according to the present first embodiment, a capacitor element can be formed utilizing the method for manufacturing a semiconductor device of working the control gate electrode of the memory cell, the laminated film including the electric charge accumulation section, and the memory gate electrode, and thereafter forming the well regions for forming the MISFET of the peripheral circuit regions.
More specifically, the second capacitor C2 is formed with the insulation film 22 that is a protection film of the memory cell being made the second capacitor insulation film CZ2A. Further, although the second capacitor C2 is configured of the second capacitor electrode CE2A, the second capacitor insulation film CZ2A, and the third capacitor electrode CE3A, the second capacitor electrode CE2A is configured of the conductor film 9 that forms the memory gate electrode MG of the memory cell MC1, and the third capacitor electrode CE3A is configured of the conductor film 24d of the same layer of the conductor film 24c that forms the gate electrode GEL of the MISFET QL.
Also, the second capacitor C2 is formed with the laminated film of the insulation film 21 configured of a silicon oxide film and the insulation film 22 configured of a silicon nitride film being made the second capacitor insulation film CZ2A. Electric charge leakage of the second capacitor insulation film CZ2A can be reduced by achieving the laminated structure of the insulation film 22 configured of a silicon nitride film liable to cause the electric charge leakage with a single layer and the insulation film 21 configured of a silicon oxide film having dense film quality.
Also, the first capacitor C1 is configured of the first capacitor electrode CE1A, the first capacitor insulation film CZ1A, and the second capacitor electrode CE2A. Also, the first capacitor electrode CE1A is configured of the n-type well NW2 formed in the same step of the n-type well NW1 of the MISFET QH, the first capacitor insulation film CZ1A is configured of an insulation film of the same layer of the insulation film 8 of the memory cell MC1, and, as described above, the second capacitor electrode CE2A is configured of the conductor film 9 that forms the memory gate electrode MG.
Further, by making the second capacitor electrode CE2A common to the first capacitor C1 and the second capacitor C2, the laminated type capacitor element CS is formed in which the first capacitor C1 and the second capacitor C2 are laminated.
The first embodiment is the method for manufacturing a semiconductor device in which the first capacitor electrode CE1A of the laminated type capacitor element CS is configured of the second well NW2 of n-type, the first capacitor insulation film CZ1A is configured of the insulation film 8, the second capacitor electrode CE2A is configured of the conductor film 9, the second capacitor insulation film CZ2A is configured of the insulation films 21 and 22, and the third capacitor electrode CE3A is configured of the conductor film 24d. On the other hand, the present second embodiment is a method for manufacturing a semiconductor device in which a first capacitor electrode CE1B of the laminated type capacitor element CS is configured of the second well NW2 of n-type, a first capacitor insulation film CZ1B is configured of an insulation film 30d, a second capacitor electrode CE2B is configured of the conductor film 4d, a second capacitor insulation film CZ2B is configured of the insulation films 21 and 22, and a third capacitor electrode CE3B is configured of the conductor film 24d.
First, the structure of a semiconductor device of the present second embodiment will be explained referring to the drawings.
In the present second embodiment also, similarly to the first embodiment, the semiconductor device includes the memory cell region 1A, and the peripheral circuit regions 1B, 1C and 1D as the regions of a part of the main surface 1a of the semiconductor substrate 1. The memory cell MC1 is formed in the memory cell region 1A, the MISFET QH is formed in the peripheral circuit region 1B, the MISFET QL is formed in the peripheral circuit region 1C, and the laminated type capacitor element CS is formed in the peripheral circuit region 1D.
In the essential part cross-sectional view of the semiconductor device shown in
Therefore, the configuration of the laminated type capacitor element CS formed in the peripheral circuit region 1D will be explained specifically. With respect to the laminated type capacitor element CS also, the portions common to the first embodiment are marked with same reference signs, and explanation thereof is also interchangeable with that of the first embodiment.
In the peripheral circuit region 1D, the semiconductor device includes active regions AR41, AR42, and the element separation region IR. In the lower part of the active regions AR41, AR42, and the element separation region IR, the n-type well NW2 is continuously formed. The active region AR42 is a region for supplying desired potential to the n-type well NW2, and the n+ type semiconductor region 12e and the n− type semiconductor region 11e are arranged in the active region AR42. The n-type well NW2 forms the first capacitor electrode CE1B. The n-type well NW2 forming the first capacitor electrode CE1B is formed by a step same to that of the n-type well NW1 where the p-type MISFET QH is formed.
Over the active region AR41, the second capacitor electrode CE2B is formed through the first capacitor insulation film CZ1B. In plan view, the second capacitor electrode CE2B fully covers the active region AR41, and extends to the element separation region IR adjacent to the active region AR41. The first capacitor insulation film CZ1B is formed of a silicon oxide film 30d. The second capacitor electrode CE2B is configured of the conductor film 4d, and is formed of the conductor film 4 of the same layer of the control gate electrode CG. Also, the second capacitor electrode CE2B and the first capacitor insulation film CZ1B have a same shape in plan view.
In other words, the first capacitor C1 configured of the first capacitor electrode CE1B, the first capacitor insulation film CZ1B, and the second capacitor electrode CE2B is formed in the active region AR41.
So as to cover the upper surface and the side surface of the second capacitor electrode CE2B, the third capacitor electrode CE3B is formed through the second capacitor insulation film CZ2B. The third capacitor electrode CE3B includes a portion overlapping with the second capacitor electrode CE2B in plan view and a portion spreading out from the second capacitor electrode CE2B and extending to the element separation region IR in plan view. The third capacitor electrode CE3B is configured of the conductor film 24d. As the conductor film 24d, a conductor film formed in the same layer of the conductor film 24b included in the gate electrode GEH of the MISFET QH or of the conductor film 24c included in the gate electrode GEL of the MISFET QL can be used. Also, the second capacitor insulation film CZ2B is configured of a laminated film of the insulation film 21 and the insulation film 22 formed over the insulation film 21. The insulation film 21 is configured of a silicon oxide film, and the insulation film 22 is configured of a silicon nitride film. The laminated film of the insulation film 21 and the insulation film 22 is formed so as to cover the upper surface and the side surface of the second capacitor electrode CE2B, and extends to the element separation region IR. The third capacitor electrode CE3B and the second capacitor insulation film CZ2B have a same shape in plan view. The side wall spacer SW is formed in the side wall of the third capacitor electrode CE3B and the second capacitor insulation film CZ2B.
In other words, the second capacitor C2 configured of the second capacitor electrode CE2B, the second capacitor insulation film CZ2B, and the third capacitor electrode CE3B is formed in a region where the second capacitor electrode CE2B and the third capacitor electrode CE3B overlap. Because the third capacitor electrode CE3B also fully covers the active region AR41 in plan view, the laminated type capacitor element CS in which the first capacitor C1 and the second capacitor C2 are laminated is formed in the active region AR41.
The metal silicide layers 13 are formed over the upper surface of the second capacitor electrode CE2B exposed from the third capacitor electrode CE3B and the side wall spacer SW and the upper surface of the third capacitor electrode CE3B over the n+ type semiconductor region 12e.
Further, explanation on
<Method for Manufacturing Semiconductor Device>
In the present second embodiment, similarly to the first embodiment, the steps similar to step S1 to step S4 of
Next, as shown in
In step S35, first, as shown in
Next, similarly to the first embodiment, the conductor film 4 is formed over the insulation film 3a of the memory cell region 1A, and over the insulation films 30b, 30c, and 30d of the peripheral circuit regions 1B, 1C, and 1D. Similarly to the first embodiment, out of the conductor film 4, a portion formed in the memory cell region 1A is called the conductor film 4a, a portion formed in the peripheral circuit region 1B is called the conductor film 4b, a portion formed in the peripheral circuit region 1C is called the conductor film 4c, and a portion formed in the peripheral circuit region 1D is called the conductor film 4d.
Next, as shown in
Next, as shown in
First, a resist film PR11 is formed over the insulation film 6. The resist film PR11 has a pattern similar to that of the first embodiment in the memory cell region 1A and the peripheral circuit regions 1B and 1C, but has a pattern of covering a region for forming the second capacity electrode CE2B and exposing the other portions in the peripheral circuit region 1D. Next, using the resist film PR11 as a mask, the insulation film 6, the insulation film 5, the conductor film 4, and the insulation films 3a and 30d are etched and patterned by dry etching and the like for example. Thus, similarly to the first embodiment, in the memory cell region 1A, the cap insulation film CP2, the cap insulation film CP1, the control gate electrode CG, and the gate insulation film GIt are formed. Also, in the peripheral circuit region 1D, the second capacitor electrode CE2B configured of the conductor film 4d and the first capacitor insulation film CZ1B configured of the insulation film 30d are formed.
Next, as shown in
Next, after removing the resist film PR12, as shown in
First, as explained in step S9 of the first embodiment, the insulation film 8 and the conductor film 9 are formed over the main surface 1a of the semiconductor substrate 1. Next, the conductor film 9 is subjected to anisotropic dry etching. Although the resist film PR3 was arranged in the peripheral circuit region 1D in the first embodiment, a resist film is not formed in the present second embodiment. By the anisotropic dry etching, the conductor film 9 is left in a side wall spacer shape through the insulation film 8 over the side wall or over the side surface of both sides of the control gate electrode CG in the memory cell region 1A, and the conductor films 9 of the peripheral circuit regions 1B, 1C, and 1D are removed.
Next, as shown in
Thereafter, by performing step S42 to step S52 of
<Main Feature and Effect of Present Embodiment>
In the method for manufacturing a semiconductor device according to the present second embodiment, a capacitor element can be formed utilizing the method for manufacturing a semiconductor device of working the control gate electrode of the memory cell, the laminated film including the electric charge accumulation section, and the memory gate electrode, and thereafter forming the well regions for forming the MISFET of the peripheral circuit regions.
More specifically, the second capacitor C2 is formed with the insulation film 22 that is a protection film of the memory cell being made the second capacitor insulation film CZ2B. Further, although the second capacitor C2 is configured of the second capacitor electrode CE2B, the second capacitor insulation film CZ2B, and the third capacitor electrode CE3B, the second capacitor electrode CE2B is configured of the conductor film 4d of the same layer of the conductor film 4a that forms the control gate electrode CG of the memory cell MC1, and the third capacitor electrode CE3B is configured of the conductor film 24d of the same layer of the conductor film 24c that forms the gate electrode GEL of the MISFET QL.
Also, the second capacitor C2 is formed with the laminated film of the insulation film 21 configured of a silicon oxide film and the insulation film 22 configured of a silicon nitride film being made the second capacitor insulation film CZ2B. Electric charge leakage of the second capacitor insulation film CZ2B can be reduced by achieving the laminated structure of the insulation film 22 configured of a silicon nitride film liable to cause the electric charge leakage with a single layer and the insulation film 21 configured of a silicon oxide film having dense film quality.
Further, by making the second capacitor electrode CE2B common to the first capacitor C1 and the second capacitor C2, the laminated type capacitor element CS is formed in which the first capacitor C1 and the second capacitor C2 are laminated.
In the first embodiment, as shown in
The present third embodiment is a method for manufacturing a semiconductor device in which a first capacitor electrode CE1C of the laminated type capacitor element CS is configured of the second well NW2 of n-type, a first capacitor insulation film CZ1C is configured of an insulation film 30d, a second capacitor electrode CE2C is configured of the conductor film 4d, a second capacitor insulation film CZ2C is configured of the insulation film 8, and a third capacitor electrode CE3C is configured of the conductor film 9.
First, the structure of a semiconductor device of the present third embodiment will be explained referring to the drawings.
In the present third embodiment also, similarly to the first or second embodiment, the semiconductor device includes the memory cell region 1A, and the peripheral circuit regions 1B, 1C and 1D as the regions of a part of the main surface 1a of the semiconductor substrate 1. The memory cell MC1 is formed in the memory cell region 1A, the MISFET QH is formed in the peripheral circuit region 1B, the MISFET QL is formed in the peripheral circuit region 1C, and the laminated type capacitor element CS is formed in the peripheral circuit region 1D.
In the essential part cross-sectional view of the semiconductor device shown in
Therefore, the configuration of the laminated type capacitor element CS formed in the peripheral circuit region 1D will be explained specifically. With respect to the laminated type capacitor element CS also, the portions common to the first or second embodiment are marked with same reference signs, and explanation thereof is also interchangeable with that of the first or second embodiment.
In the peripheral circuit region 1D, the semiconductor device includes active regions AR41, AR42, and the element separation region IR. In the lower part of the active regions AR41, AR42, and the element separation region IR, the n-type well NW2 is continuously formed. The active region AR42 is a region for supplying desired potential to the n-type well NW2, and the n+ type semiconductor region 12e and the n− type semiconductor region 11e are arranged in the active region AR42. The n-type well NW2 forms the first capacitor electrode CE1C. The n-type well NW2 forming the first capacitor electrode CE1C is formed by a step same to that of the n-type well NW1 where the p-type MISFET QH is formed.
Over the active region AR41, the second capacitor electrode CE2C is formed through the first capacitor insulation film CZ1C. In plan view, the second capacitor electrode CE2C fully covers the active region AR41, and extends to the element separation region IR adjacent to the active region AR41. The first capacitor insulation film CZ1C is formed of a silicon oxide film 30d. The second capacitor electrode CE2C is configured of the conductor film 4d, and is formed of the conductor film 4 of the same layer of the control gate electrode CG. Also, the second capacitor electrode CE2C and the first capacitor insulation film CZ1C have a same shape in plan view.
In other words, the first capacitor C1 configured of the first capacitor electrode CE1C, the first capacitor insulation film CZ1C, and the second capacitor electrode CE2C is formed in the active region AR41.
So as to cover the upper surface and the side surface of the second capacitor electrode CE2C, the third capacitor electrode CE3C is formed through the second capacitor insulation film CZ2C. The third capacitor electrode CE3C includes a portion overlapping with the second capacitor electrode CE2C in plan view and a portion spreading out from the second capacitor electrode CE2C and extending to the element separation region IR in plan view. The third capacitor electrode CE3C is configured of the conductor film 9. As the conductor film 9, a conductor film formed in the same layer of the conductor film 9 included in the memory gate electrode MG can be used. Also, the second capacitor insulation film CZ2C is configured of the insulation film 8. The insulation film 8 is configured of a laminated film of the silicon oxide film 8a, the silicon nitride film 8b, and the silicon oxide film 8c. The insulation film 8 is formed so as to cover the upper surface and the side surface of the second capacitor electrode CE2C, and extends to the element separation region IR. The third capacitor electrode CE3C and the second capacitor insulation film CZ2C have a same shape in plan view. The side wall spacer SW is formed in the side wall of the third capacitor electrode CE3C and the second capacitor insulation film CZ2C.
In other words, the second capacitor C2 configured of the second capacitor electrode CE2C, the second capacitor insulation film CZ2C, and the third capacitor electrode CE3C is formed in a region where the second capacitor electrode CE2C and the third capacitor electrode CE3C overlap. Because the third capacitor electrode CE3C also fully covers the active region AR41 in plan view, the laminated type capacitor element CS in which the first capacitor C1 and the second capacitor C2 are laminated is formed in the active region AR41.
The metal silicide layers 13 are formed over the upper surface of the second capacitor electrode CE2C exposed from the third capacitor electrode CE3C and the side wall spacer SW and the upper surface of the third capacitor electrode CE3C over the n+ type semiconductor region 12e.
Further, explanation on
<Method for Manufacturing Semiconductor Device>
In the present third embodiment, similarly to the second embodiment, the steps similar to step S31 to step S38 of
As shown in
Next, as shown in
Next, as shown in
Next, as shown in
In step S71, similarly to the first embodiment, in the memory cell region 1A, the gate insulation film GIm configured of the insulation film 8 is formed between the memory gate electrode MG and the p-type well PW1 and between the memory gate electrode MG and the control gate electrode CG. In the peripheral circuit region 1D, the insulation film exposed from the third capacitor electrode CE3C is removed by etching, and the active region AR42 and a part of the upper surface of the second capacitor electrode CE2C are exposed. Below the third capacitor electrode CE3C, the second capacitor insulation film CZ2C is formed.
Thereafter, by performing step S72-step S82 of
Although the invention achieved by the present inventors has been explained above specifically based on the embodiments, it is needless to mention that the present invention is not limited to the embodiments and various alterations are possible within a scope not deviating from the purposes thereof.
Number | Date | Country | Kind |
---|---|---|---|
2014-176569 | Aug 2014 | JP | national |