Claims
- 1. A method of manufacturing a multilayered wiring substrate of aluminum nitride having a high dielectric layer, said method comprising the steps of:
- (a) forming a slurry of aluminum nitride, a sintering aid, and at least one constituent for increasing a dielectric constant of a high dielectric layer, said at least one constituent comprising at least one element selected from the group consisting of a group IVb element, a group Vb element, chromium, a nitride of such elements, and a carbide of such elements;
- (b) forming a high dielectric layer crude material sheet from said slurry;
- (c) forming a substrate crude material sheet;
- (d) combining said high dielectric crude material sheet with said substrate crude material sheet to form a laminated body;
- (e) degreasing said laminated body; and
- (f) sintering said laminated body.
- 2. The method according to claim 1 wherein the step of forming said slurry comprises the step of blending, in an organic solvent, about 50% to about 94.9% by weight of said aluminum nitride having an average particle size less than 10 .mu.m, about 0.1% to about 10% by weight of said sintering aid having an average particle size less than 10 .mu.m, and about 5% to about 40% by weight of said at least one constituent having an average particle size of about 5 .mu.m.
- 3. The method according to claim 2, wherein said aluminum nitride has an average particle size less than 2 .mu.m, said sintering aid has an average particle size less, than 5 .mu.m, and said at least one constituent has an average particle size of less than 5 .mu.m.
- 4. The method according to claim 1 wherein the step of forming said slurry further comprises the step of adding an organic binder to said slurry.
- 5. The method according to claim 4 wherein said degreasing step comprises the step of heating said laminated body in an atmosphere of one of nitrogen and an ammonia forming gas to remove the organic binder.
- 6. The method according to claim 1 further comprising the step of using an oxide selected from the group consisting of Y.sub.2 O.sub.3, Y.sub.2 O.sub.3 --Al.sub.2 O.sub.3, Y.sub.2 O.sub.3 --CaO--Al.sub.2 O.sub.3, Y.sub.2 O.sub.3 --CaO, an alkaline earth oxide and a rare earth oxide as said sintering aid.
- 7. The method according to claim 1 further comprising the steps of:
- (a) forming via-holes and other structural elements on at least one of said crude material sheets;
- (b) forming a conductive layer on at least one of said crude material sheets; and
- (c) applying a conductive paste to said formed via-holes and other structural elements of at least one of said crude material sheets.
- 8. The method according to claim 7 wherein the step of forming the conductive layer comprises applying a high-melting temperature metal to a desired surface of at least one of said crude material sheets.
- 9. The method according to claim 8, wherein said conductive layer includes at least one of tungsten and molybdenum.
- 10. The method according to claim 9, wherein said conductive layer further includes at least one of nickel and cobalt.
- 11. The method according to claim 8 wherein the step of forming the conductive layer further comprises
- (a) adding an organic binder to said high-melting temperature metal to form a conductive paste, and
- (b) applying said conductive paste to a desired portion of at least one of said crude material sheets.
- 12. The method according to claim 1 wherein said sintering step comprises the steps of:
- (a) placing said laminated body in a container of one of aluminum nitride, boron nitride, and carbon; and
- (b) sintering said laminated body in a non-oxidizing atmosphere at a temperature between about 1600.degree. C. to about 2100.degree. C.
- 13. The method according to claim 12 further comprising the step of sintering said laminated body in the non-oxidizing atmosphere at a temperature between about 1650.degree. C. to about 1800.degree. C.
- 14. The method according to claim 12 further comprising the step of using at least one of argon, helium, nitrogen, carbon monoxide, and hydrogen as the non-oxidizing atmosphere.
Priority Claims (1)
Number |
Date |
Country |
Kind |
5-192373 |
Aug 1993 |
JPX |
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Parent Case Info
This is a divisional of application Ser. No. 08/285,294 filed Aug. 3, 1994.
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Divisions (1)
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Number |
Date |
Country |
Parent |
285294 |
Aug 1994 |
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