1. Field
Embodiments described herein relate generally to a method of manufacturing a semiconductor storage apparatus, and a semiconductor storage apparatus.
2. Background Art
A NAND flash memory is a conventional semiconductor storage apparatus. The semiconductor storage apparatus includes a memory cell transistor having a tunnel insulating film.
During an annealing treatment in a process of manufacturing such a semiconductor storage apparatus, the tunnel insulating film or the like of the memory cell transistor can react with hydrogen in an oxide film, such as an interlayer film, and deteriorate. The deterioration of the tunnel oxide film leads to a decrease of the reliability of the memory cell transistor, for example.
A method of manufacturing a semiconductor storage apparatus according to an embodiment includes forming an array of a plurality of memory cells. The method includes forming an interlayer insulating film that covers the memory cells. The method includes forming a first nitride film that covers an upper part of the interlayer insulating film. The method includes ion-implanting a first impurity into the first nitride film.
In the following, an embodiment will be described with reference to the drawings. In the embodiment, substantially the same components are denoted by the same reference numerals, and redundant descriptions thereof will be omitted. The drawings are schematic drawings, and the ratios between thickness and planar dimensions and between thicknesses of layers differ from the actual ratios.
First, an example of a structure of a NAND flash memory, which is a semiconductor storage apparatus according to a first embodiment, will be described.
As shown in
The memory cell transistors “Trm” disposed side by side in an X direction (which corresponds to the direction of a word line) in
A bit line contact “CB” is connected to the drain region of the selecting gate transistor “Trs1”. The bit line contact “CB” is connected to a bit line “BL” that extends in a Y direction (which corresponds to the longitudinal direction of the gate) that is perpendicular to the X direction in
As shown in
The word line “WL” is formed to extend in the direction (X direction in
A bit line contact region is formed between the selecting gate transistors “Trs1” of the NAND cell units “SU” that are adjacent to each other in the Y direction. The bit line contact “CB” is formed in the bit line contact region. One bit line contact “CB” is formed in each of the active regions “Sa” between the adjacent selecting gate transistors “Trs1” (see
A peripheral transistor (not shown) is provided in a peripheral circuit region (not shown) around the memory cell array shown in
As shown in
As shown in
As shown in region (A) of
The multilayer gate electrode (multilayer structure) “MG” includes a charge storing layer formed on the gate insulating film (tunnel insulating film) “I1”, such as a floating gate electrode “FG” formed by a silicon layer “C1”, an inter-gate insulating film (an intermediate insulating film) “I2” formed on the floating gate electrode “FG”, and a control gate electrode (silicon layer “C2”, silicide layer “S”) “CG” formed on the inter-gate insulating film “I2”.
The source/drain region “Dm” is formed in the surface layer of the silicon substrate 2 at the sides of the floating gate electrode “FG”.
The inter-gate insulating film “I2” is an insulating film disposed between the floating gate electrode “FG” and the control gate electrode “CG”.
The control gate electrode “CG” includes the silicon layer “C2” and the silicide layer “S” formed on the silicon layer “C2”. The control gate electrode “CG” is connected to the word line “WL”.
The silicide layer “S” is a layer of a silicide of tungsten or other low-resistance metal formed in an upper part of the silicon layer “C2”. A silicon nitride film 8 is formed on the silicide layer “S”.
As shown in region (A) of
The interlayer insulating film 9 may be a tetraethyl orthosilicate (TEOS) film, such as a densified tetraethyl orthosilicate (DTEOS) film or a low-pressure tetraethyl orthosilicate (LPTEOS) film, or a boro-phospho silicate glass (BPSG) film, for example.
The first and second nitride films “N1” and “N2” are formed on the interlayer insulating film 9. The first and second nitride films “N1” and “N2” have barrier characteristics that barrier unwanted matters (such as carbon and hydrogen) in film formation and function as barrier insulating films.
The first nitride film “N1” is disposed on a gate side wall 40, source/drain regions “Ds” and “Dx” and the interlayer insulating film 9. The first nitride film “N1” is a silicon nitride film, for example.
The first nitride film “N1” contains any of BF2, As or P as a first impurity. More preferably, the first impurity exists in a region of the interlayer insulating film 9 directly below the first nitride film “N1” (between the upper part of the multilayer gate electrode “MG” and the lower part of the first nitride film “N1”). In particular, a peak of the concentration distribution of the first impurity lies in the region of the interlayer insulating film 9 directly below the first nitride film “N1”.
As a result, as described later, in manufacture of the NAND flash memory (in a heat treatment such as activation annealing), the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented from reacting with hydrogen of an ethyl or the like in the interlayer insulating films 9 and 10. In other words, deterioration of the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented.
The second nitride film “N2” is formed on the first nitride film “N1”. The second nitride film “N2” is a silicon nitride film, for example. As described above, the second nitride film “N2” may be omitted.
The interlayer insulating film 10 is formed on the second nitride film “N2” on the first nitride film “N1”.
As shown in region (A) of
The selecting gate electrode “SGD” of the selecting gate transistor “Trs1” has basically the same structure as the multilayer gate electrode “MG” of the memory cell transistor “Trm”. The selecting gate electrode “SGD” of the selecting gate transistor “Trs1” has a structure including a stack of the silicon layer “C1”, the inter-gate insulating film “I2”, the silicon layer “C2” and the silicide layer “S”. However, a through-hole is formed substantially at the center of the inter-gate insulating film “I2” so that the silicon layers “C1” and “C2” are structurally in contact with each other, thereby making the inter-gate insulating film “I2” in the gate electrode ineffective.
The selecting gate electrode of the selecting gate transistor “Trs2” shown in
As shown in region (A) of
The bit line “BL” is formed on the interlayer insulating film 10 and is connected to the bit line contact “CB”.
As shown in region (A) of
The gate electrode of the peripheral transistor “Trx” has substantially the same structure as the selecting gate electrode of the selecting transistor “Trs1”.
The contact “Cx” is connected to the source/drain region “Dx” of the peripheral transistor “Trx”. The contact “Cx” is formed in a contact hole 10b that penetrates the interlayer insulating film 10 and the first and second nitride films “N1” and “N2”.
The wire “Lx” is provided on the interlayer insulating film 10 and is connected to the contact “Cx”.
Next, an example of a method of manufacturing the NAND flash memory 1 that is a semiconductor storage apparatus configured as described above will be described. Although the description of this embodiment is focused on characteristic parts thereof, any common step can be additionally provided between steps, or any step can be omitted as required. The order of steps can be changed as required if such a change is feasible.
As shown in
After that, a hard mask 20 is formed by patterning on the silicon nitride film 8, and then, the silicon nitride film 8 is etched by anisotropic etching using the hard mask 20 as a mask. Anisotropic etching is then performed on the silicon layer “C2”, the inter-gate insulating film “I2”, the silicon layer “C1” and the gate insulating film “I1”. In this way, the multilayer gate electrode “MG” of the memory cell transistor “Trm” is formed on the tunnel insulating film “I1” (region (A) of
As shown in
In this way, the source/drain regions “Dm” of the memory cell transistor “Trm” disposed at the opposite sides of the multilayer gate electrode “MG” are formed on the semiconductor substrate 2 (region (A) of
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The ion implantation into the first nitride film “N1” is performed at the same time as the ion implantation into the source/drain regions of the peripheral transistor “Trx” positioned in the peripheral circuit region on the semiconductor substrate 2. In this case, for example, the first impurity is the same as a second impurity in the source/drain region “Dx” of the peripheral transistor “Trx” positioned in the peripheral circuit region on the semiconductor substrate 2.
The energy of the ion implantation is set so that the first impurity exists in the first nitride film “N1”. More preferably, the energy of the ion implantation is set so that the first impurity exists in the region of the interlayer insulating film 9 directly below the first nitride film “N1” (between the upper part of the multilayer gate electrode “MG” and the lower surface of the first nitride film “N1”). In particular, the energy of the ion implantation is set so that a peak of the concentration distribution of the first impurity lies in the region of the interlayer insulating film 9 directly below the first nitride film “N1”.
As described above, the ion implantation is to selectively implant the first impurity into the first nitride film “N1” in the memory cell region using as a mask the resist that has an opening at a position over the memory cell region in which the memory cell transistor “Trm” is positioned and covers the bit line contact region.
After the ion implantation, the heat treatment (activation annealing) is performed, thereby activating the impurity in the source/drain regions “Dx” of the peripheral transistor “Trx”.
Therefore, as described later, in manufacture of the NAND flash memory (in a heat treatment such as activation annealing), the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented from reacting with hydrogen of an ethyl or the like in the interlayer insulating films 9 and 10 or the like. In other words, deterioration of the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented.
As shown in
The ion implantation for forming the source/drain regions “Dx” of the peripheral transistor “Trx” and the ion implantation into the first nitride film “N1” in the memory cell region may be performed in different steps.
As shown in
The interlayer insulating film 10 is then formed on the nitride film “N2” on the first nitride film “N1”. As shown in
In addition, as shown in
The bit line contact “CB” and the contact “Cx” are then embedded in the contact holes 10a and 10b. The bit line “BL” and the wire “Lx” to be connected to the bit line contact “CB” and the contact “Cx” are then formed on the interlayer insulating film 10. In this way, the structure of the NAND flash memory 1 shown in
Next, an example of characteristics of the NAND flash memory 1 manufactured as described above will be described.
As shown in
The samples (c)19 to (c)27 have substantially greater voltage changes ΔVge than the sample into which no impurity is ion-implanted (sample without I/I).
Of the samples (b)8 to (b)18, the samples into which B is ion-implanted have approximately the same levels of voltage change ΔVge as the sample into which no impurity is ion-implanted (sample without I/I), the sample into which P is ion-implanted has a slightly smaller voltage change ΔVge than the sample into which no impurity is ion-implanted (sample without I/I), and the samples into which As and/or BF2 is ion-implanted have substantially smaller voltage changes ΔVge than the sample into which no impurity is ion-implanted (sample without I/I).
In particular, for the samples (b)12 to (b)17, the energy of ion implantation ranges from 5 to 20 keV, and the dose ranges from 0.5e15 ions/cm2 to 5.0e15 ions/cm2. This condition for ion implantation is a condition for the peak of the concentration distribution of BF2, which is the first impurity, to lie in the region of the interlayer insulating film 9 directly below the first nitride film “N1”.
The energy for the sample (b)16 is 20 keV, and the sample (b)16 has the highest dose of 5.0e15 ions/cm2. From this fact, it can be considered that the voltage change ΔVge decreases as the dose increases.
For the samples (b)9 and (b)12 to (b)16 into which As or BF2 is ion-implanted, the voltage changes ΔVge are reduced, and it can be considered that atoms (molecules) having higher masses are more effective. Besides, BF2 is considered to effectively expel hydrogen from the interlayer insulating film in ion implantation.
The sample (b)18 into which As and BF2 are ion-implanted is a sample prepared by ion-implanting As into the sample (b)17 into which only BF2 is ion-implanted. For the sample (b)18, the voltage change ΔVge is even smaller than that for the sample (b)17.
As described above, it can be considered that the voltage change ΔVge can be reduced by performing ion implantation of BF2, As or P, preferably BF2, as the first impurity after the first nitride film “N1” is formed (in particular, and before the second nitride film “N2” is formed).
Thus, as described above, the method of manufacturing the semiconductor storage apparatus according to this embodiment includes ion implantation of the first impurity (BF2, As or P) into the first nitride film.
In this way, in manufacture of the NAND flash memory 1 (in a heat treatment such as activation annealing), the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented from reacting with hydrogen of an ethyl or the like in the interlayer insulating films or the like. In other words, deterioration of the tunnel insulating film “I1” of the memory cell transistor “Trm” can be prevented.
As described above, according to the method of manufacturing the semiconductor storage apparatus according to this embodiment, deterioration of the reliability of the memory cell can be prevented.
The above embodiment has been described by taking a non-volatile NAND flash memory as an example of the semiconductor storage apparatus. However, the present invention can be equally applied to other semiconductor storage apparatuses, such as Bics, NOMOS, ReRAM or DRAM, as far as they have a structure in which an interlayer insulating film (that covers the memory cell) is formed on the memory cell and an upper part of the interlayer insulating film is covered with a nitride film.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
This application is based upon and claims the benefit of U.S. provisional Application No. 62/048,464, filed on Sep. 10, 2014, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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62048464 | Sep 2014 | US |