The present disclosure relates generally to designing and fabricating integrated circuit (IC) devices. The present disclosure is particularly applicable to mitigating transient signals/noise that may be induced by through-silicon vias (TSVs) in IC devices.
Generally, a plurality of devices/components (e.g., transistors, diodes, etc.) may be designed and embedded into an IC chip/die, which then may be placed into a package (e.g., plastic casing) or used as a bare die for placement onto a printed circuit board (PCB) of an electronic device. Due to limited space availability on the PCBs, some manufacturers of the IC chips are integrating multiple IC chips into 2.5-dimensional (2.5D) or 3D IC chip stacks that would offer a smaller footprint on a PCB. An IC chip stack may include several logic, memory, analog, or other chips, which may be connected to each other by using a TSV architecture. Typically, TSVs are vertical vias etched into a silicon layer and filled with a conducting material (e.g., copper (Cu)), to provide connectivity for transfer of electronic signals or power supply between the vertically stacked IC chips. In addition to traditional technology node scaling at the transistor level, 2.5D/3D IC chip stacking is increasingly being utilized to provide solutions for meeting performance, power, and bandwidth requirements of various electronic devices.
An active TSV may provide connectivity for transferring electrical signals or power intra and inter chips in a chip stack as well as from a chip stack to a package substrate. TSVs are metal-oxide-silicon (MOS) structures that can produce strong electrical couplings with silicon or other semiconductor material in an IC substrate, and exhibit capacitance-voltage characteristics similar to a planar MOS capacitor. However, changes in a signal (e.g., transition from 0 to 1 or from 1 to 0 in a digital square pulse) being transferred through a TSV can induce undesirable transient signal/noise (e.g., electrical current), which may adversely impact components implemented in the IC substrate. For example, signals travelling through a TSV may cause a transient increase or decrease in a threshold of “on” or “off” state in a transistor/circuit near the TSV, and as a result, the transistor/circuit may unintentionally turn “on or off” or its current leakage may increase. In the case of an analog circuit, transient signals may change a biasing point of the circuit and affect its operation. A transient increase in a leakage current of a disconnected circuit near a TSV may cause undesirable power leakage, which can be as much as 70 times higher than an acceptable (e.g., maximum) value for the leakage and can cause a latch up between different (e.g., p-type and n-type) components in an IC device.
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A need therefore exists for a methodology enabling creation of effective noise reducing structures in an IC device to significantly reduce TSV-induced noise in an IC substrate of the IC device and the resulting device.
An aspect of the present disclosure is a method of using a polysilicon buffer around TSVs to significantly reduce TSV-induced noise in an IC substrate of the IC device.
Another aspect of the present disclosure is a polysilicon buffer around TSVs in an IC device to significantly reduce TSV-induced noise in an IC substrate of the IC device.
Additional aspects and other features of the present disclosure will be set forth in the description which follows and in part will be apparent to those having ordinary skill in the art upon examination of the following or may be learned from the practice of the present disclosure. The advantages of the present disclosure may be realized and obtained as particularly pointed out in the appended claims.
According to the present disclosure some technical effects may be achieved in part by a method including providing a plurality of circuits on an upper surface of an IC substrate; providing an active TSV in proximity to the circuits, wherein the TSV extends through the IC substrate; forming a noise reducing structure connected to a perimeter of a vertical segment of the active TSV; and connecting the noise reducing structure to an electrical ground node in common with at least one of the circuits.
Another aspect of the method includes forming the noise reducing structure from an upper surface of the IC substrate and extending into the IC substrate along the vertical segment of the active TSV. An additional aspect of the method includes connecting the noise reducing structure to a dielectric liner on the perimeter of the active TSV.
One aspect of the method includes forming a noise guard-ring layer, on the upper surface of the IC substrate, spaced from and surrounding a perimeter of the noise reducing structure; and connecting the noise guard-ring layer to the electrical ground node.
A further aspect of the method includes forming the noise reducing structure and the noise guard-ring layer based, at least in part, on characteristics of an electrical signal transferred through the active TSV. One aspect of the method includes forming the noise reducing structure and the noise guard-ring layer based, at least in part, on a lateral proximity of the active TSV to at least one of the circuits.
Some aspects of the method include forming the noise reducing structure and the noise guard-ring layer based, at least in part, on electrical characteristics of at least one of the circuits. In one aspect of the method, the noise reducing structure and the noise guard-ring layer channel away, from at least one of the circuits, transient signals caused by the electrical signal transferred through the active TSV. Another aspect of the method includes forming the noise reducing structure and the noise guard-ring layer from a heavily doped polysilicon material. One aspect of the method includes forming upper surfaces of the noise reducing structure and the noise guard-ring layer at a same level as the upper surface of the IC substrate, wherein a vertical center-axis of the active TSV is substantially aligned with a vertical center-axis of the noise reducing structure.
Another aspect of the present disclosure includes a semiconductor device including: a plurality of circuits on an upper surface of an IC substrate; an active TSV in proximity to the circuits, wherein the TSV extends through the IC substrate; a noise reducing structure connected to a perimeter of a vertical segment of the active TSV; and the noise reducing structure being connected to an electrical ground node in common with at least one of the circuits.
In one aspect of the semiconductor device, the noise reducing structure extends from an upper surface of the IC substrate into the IC substrate along the vertical segment of the active TSV. In some aspects of the semiconductor device, the noise reducing structure is connected to a dielectric liner on the perimeter of the active TSV.
A further aspect of the semiconductor device includes a noise guard-ring layer, on the upper surface of the IC substrate, spaced from and surrounding a perimeter of the noise reducing structure, wherein the noise guard-ring layer is connected to the electrical ground node.
In another aspect of the semiconductor device, the noise reducing structure and the noise guard-ring layer include characteristics based, at least in part, on characteristics of an electrical signal transferred through the active TSV. In a further aspect of the semiconductor device, the noise reducing structure and the noise guard-ring layer include characteristics based, at least in part, on a lateral proximity of the active TSV to at least one of the circuits.
In another aspect of the semiconductor device, the noise reducing structure and the noise guard-ring layer include characteristics based, at least in part, on electrical characteristics of at least one of the circuits. In some aspects of the semiconductor device, the noise reducing structure and the noise guard-ring layer channel away, from at least one of the circuits, transient signals caused by the electrical signal transferred through the active TSV. In yet another aspect of the semiconductor device, the noise reducing structure and the noise guard-ring layer are of a heavily doped polysilicon material. In a further aspect of the semiconductor device, upper surfaces of the noise reducing structure and the noise guard-ring layer are at a same level as the upper surface of the IC substrate, wherein a vertical center-axis of the active TSV is substantially aligned with a vertical center-axis of the noise reducing structure.
Additional aspects and technical effects of the present disclosure will become readily apparent to those skilled in the art from the following detailed description wherein embodiments of the present disclosure are described simply by way of illustration of the best mode contemplated to carry out the present disclosure. As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the present disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
The present disclosure is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawing and in which like reference numerals refer to similar elements and in which:
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of exemplary embodiments. It should be apparent, however, that exemplary embodiments may be practiced without these specific details or with an equivalent arrangement. In other instances, well-known structures and devices are shown in block diagram form in order to avoid unnecessarily obscuring exemplary embodiments. In addition, unless otherwise indicated, all numbers expressing quantities, ratios, and numerical properties of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about.”
The present disclosure addresses and solves the problem of TSV-induced noise in an IC substrate of an IC chip where the noise may adversely affect operation of devices/components/circuits in the IC chip. The present disclosure addresses and solves such problems, for instance, by, inter alia, creating a noise reducing structure in the IC substrate and connecting it to a perimeter of a vertical segment of an active TSV. Additionally, the noise reducing structure is connected to an electrical ground node in common with at least one of the circuits.
Also, an upper surface 305 of the noise reducing structure 301 may substantially be at a same level as the upper surface of the IC substrate 121 and/or the device layer 119, with the vertical center-axes of the active TSV 107 and the noise reducing structure 301 substantially aligned to a same vertical center-axis 307. The noise reducing structure 301 may be connected to a dielectric liner 309 on the perimeter of the active TSV 107.
Characteristics of a noise reducing structure 301 may be based on various characteristics associated with an active TSV 107 and/or criteria associated with functionalities of one or more IC chips (e.g., 101, 103, and 105 of
In
At 505, a polysilicon noise reducing structure with a thickness of 6 μm for an active TSV that is positioned at a KOZ of 5 μm may block and reduce a transient current to 0.115 μA, which is at 33% of the target level of 350 nA. At 507, a polysilicon noise reducing structure with a thickness of 6 μm for an active TSV that is positioned at a KOZ of 15 μm may block and reduce a transient current to 0.062 μA, which is at 18% of the target level of 350 nA. At 509, a polysilicon noise reducing structure with a thickness of 7 μm for an active TSV that is positioned at a KOZ of 15 μm may block and reduce a transient current to 0.012 μA, which is at 3% of the target level of 350 nA.
The embodiments of the present disclosure can achieve several technical effects including creating effective noise reducing structures in an IC device to significantly (e.g., 98%) reduce TSV-induced noise in an IC substrate of the IC device. The proposed noise reducing structures may be implemented by use of current fabrication processes to save silicon space and without causing metal contamination in the silicon. Furthermore, the embodiments enjoy utility in various industrial applications as, for example, microprocessors, smart phones, mobile phones, cellular handsets, set-top boxes, DVD recorders and players, automotive navigation, printers and peripherals, networking and telecom equipment, gaming systems, digital cameras, or other devices utilizing logic or high-voltage technology nodes. The present disclosure therefore enjoys industrial applicability in any of various types of highly integrated semiconductor devices, including devices that use static-random-access memory (SRAM) cells (e.g., liquid crystal display (LCD) drivers, digital processors, etc.)
In the preceding description, the present disclosure is described with reference to specifically exemplary embodiments thereof. It will, however, be evident that various modifications and changes may be made thereto without departing from the broader spirit and scope of the present disclosure, as set forth in the claims. The specification and drawings are, accordingly, to be regarded as illustrative and not as restrictive. It is understood that the present disclosure is capable of using various other combinations and embodiments and is capable of any changes or modifications within the scope of the inventive concept as expressed herein.