The disclosure relates to a molded electronic assembly.
In the context of a light emitting diode (LED) and its encapsulation process using a molded electronic assembly, it has been observed that an increase in the overall heating temperature of the molded electronic assembly, specifically from 40° C. to 100° C., results in a significant reduction in the lifespan of the LED encapsulated therein from 20,000 hours to 5,000 hours.
In light of the foregoing, in molded electronic products, electronic devices encapsulated in the mold and integrated modules results in an issue of heat concentration, which leads to a decline in an operational efficiency of the electronic devices, consequently causing the plastic structure to be damaged, and affecting the reliability and the lifespan of the products.
Therefore, heat dissipation of the molded electronic products is an issue that needs to be resolved.
One or more of the exemplary embodiments provide a molded electronic assembly capable of achieving favorable heat dissipation effects.
One of the exemplary embodiments provides a molded electronic assembly that includes a circuit substrate, a plurality of electronic devices, and at least one patterned heat dissipation structure. The circuit substrate includes a substrate and a circuit, where the substrate has a top surface, the circuit has a plurality of signal contacts, and the signal contacts are distributed on the top surface. The electronic devices are disposed on the circuit substrate, and each of the electronic devices has a plurality of device pins connected to the signal contacts. The at least one patterned heat dissipation structure corresponds to a signal contact of the signal contacts and starts from the corresponding signal contact and extends toward a plurality of directions on the top surface of the substrate.
One of the exemplary embodiments provides a molded electronic assembly that includes a circuit substrate, a plurality of electronic devices, a patterned heat dissipation structure, and a decorative layer. The circuit substrate includes a substrate and a circuit, where the substrate has a top surface, the circuit has a plurality of signal contacts, and the signal contacts are distributed on the top surface. The electronic devices are disposed on the circuit substrate, and each of the electronic devices has a plurality of device pins connected to the signal contacts. The patterned heat dissipation structure has a heat conductive coefficient≥6 W/mK and has a first transparent region. The decorative layer is located on one side of the circuit substrate and has a second transparent region. Here, a region where the first transparent region is orthogonally projected on the substrate is overlapped with and greater than a region where the second transparent region is orthogonally projected on the substrate, and the region where the first transparent region is orthogonally projected on the substrate is not overlapped with a region where the electronic devices are orthogonally projected on the substrate.
Based on the above, in the molded electronic assembly provided in one or more embodiments of the disclosure, the patterned heat dissipation structure is structurally designed to extend toward a plurality of directions on the top surface of the substrate, and therefore the heat from the electronic devices may be dissipated in a plurality of directions, which effectively enhances the overall heat dissipation effect of the molded electronic assembly.
The accompanying drawings are included to provide a further understanding of the disclosure, and the accompanying drawings are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments of the disclosure, and together with the description, serve to explain the principle of the disclosure.
The illustrations presented within the disclosure are purely schematic in nature, primarily serving the purpose of illustrating the interplay among different devices, and the shapes and dimensions depicted in these illustrations are not necessarily drawn to scale.
In the present embodiment, the electronic devices 3 may be light emitting diodes (LEDs), integrated circuits (ICs), microcontrollers (MCUs), resistors, capacitors, inductors, potentiometers, transformers, diodes, triodes, transistors, power modules, switches, connectors, or batteries, which may be determined according to actual needs. Here, the device pins 31 of the electronic devices 3 are electrically connected to the corresponding signal contacts 221 through a conductive glue 5. In addition, each of the patterned heat dissipation structures 4 has a heat input terminal 41 and a plurality of heat output terminals 42, where the heat output terminals 42 start from the heat input terminal 41 and extend toward a plurality of directions. The heat input terminal 41 is adjacent to the corresponding device pin 31 or the corresponding signal contact 221, and the heat input terminal 41 is configured to collect heat generated by the operation of the electronic devices 3. The heat output terminals 42 starting from the heat input terminal 41 extend in different directions on the top surface 21a of the substrate 21 to dissipate the heat collected by the heat input terminal 41.
As described above, since the patterned heat dissipation structures 4 provide heat dissipation paths in a plurality of directions, the heat generated during the operation of the electronic devices 3 may be effectively dissipated, thereby ensuring the molded electronic assembly 1 to achieve a satisfactory heat dissipation effect.
Incidentally, the patterned heat dissipation structures 4 in
In the present embodiment, a heat conductive coefficient of the patterned heat dissipation structures 4 is ≥6 W/mK, where the patterned heat dissipation structures 4 include a polymer matrix or silicone grease accounting for 20% to 70% by volume and a heat conductive filler, where the heat conductive filler may include metals (e.g., aluminum, aluminum oxide, copper, magnesium, brass, silver, tin, and so on) or other materials with high thermal conductivity (e.g., allotropes of carbon), but the material of the patterned heat dissipation structures 4 is not limited to the materials mentioned above.
The patterned heat dissipation structures 4 may have an aspect ratio of 5:1 in a planar direction, where the longitudinal direction is a direction of the length of the longest part in the patterned heat dissipation structures 4, and the transverse direction is a direction perpendicular to the length direction.
With reference to
Besides, although only four patterned heat dissipation structures 401, 402, 403, and 404 are shown in
Incidentally, as can be observed from
With reference to
In addition, a material of the circuit 22 includes metal, a conductive polymer, or a mixture of a conductive polymer and conductive particles, where the conductive particles include metal particles (e.g., gold, silver, copper, aluminum, molybdenum, nickel, tungsten, metal alloys thereof, or oxides thereof) or allotropes of carbon, such as carbon black, fullerene, carbon nanotubes, graphite, graphene, and so on, but the conductive particles are not limited to the above-mentioned conductive materials and combinations thereof. Alternatively, the material of the circuit 22 may also be selected from conductive polymer materials, which include polyacetylene, polyphenylene, polypyrrole, polythiophene, and polyaniline, and so on, but the material of the circuit 22 is not limited to the above-mentioned conductive polymer materials and combinations thereof.
The shape of the conductive particles includes a granular shape, a flaky shape, a needle-like shape, a blocky shape, and any irregular shape, which may be determined according to actual needs.
In addition to conducting electrical signals, the circuit 22 is also capable of conducting heat.
The molded electronic assembly 1 further includes a first cover layer 6 disposed on the substrate 21, and the first cover layer 6 covers the patterned heat dissipation structures 4 and at least parts of the electronic devices 3. A material of the first cover layer 6 may be selected from any of acrylic, epoxy, phenol, polyester, urethane, silicone, PI, and PC or combinations thereof.
As shown in
In the molded electronic assembly 1 provided in the disclosure, the heat conductive coefficient of the patterned heat dissipation structures 4>>a heat conductive coefficient of the substrate 21>a heat conductive coefficient of the first cover layer 6, and a heat conductive coefficient of the circuit 22>>the heat conductive coefficient of the substrate 21>the heat conductive coefficient of the first cover layer 6. Such a relationship of the heat conductive coefficients is conducive to enhancing the overall heat dissipation performance of the molded electronic assembly 1.
In other embodiments of the disclosure, relative heights of the first cover layer 6 and the electronic devices 3 may also be different.
In addition, the molded electronic assembly 1a further includes a second cover layer 65, where the first cover layer 6′ is located between the second cover layer 65 and the substrate 21, and the second cover layer 65 covers the electronic devices 3. In this embodiment, a Young's coefficient of the second cover layer 65 is greater than a Young's coefficient of the first cover layer 6′, and a heat conductive coefficient of the second cover layer 65 is less than a heat conductive coefficient of the first cover layer 6′.
It is worth mentioning that the patterned heat dissipation structures 4 made of the same material may achieve different heat dissipation effects due to different thicknesses of or areas occupied by the patterned heat dissipation structures 4. Specifically, the patterned heat dissipation structures 4 with a relatively large overall volume achieve enhanced heat dissipation effects.
Given that the heat conductive material 7 and the circuit 22 are coplanar, the heat dissipation area may be expanded, so as to allow heat to quickly spread on the plane and prevent a temperature increase caused by the heat due to limitations of the upper/lower material with a relatively low heat conductive coefficient. When the graphite material is chosen as the heat conductive material 7, the planar diffusion performance may be enhanced on the same thickness condition, thus effectively improving the heat dissipation effect of the molded electronic assembly 1.
Since the molded electronic assembly 1 is integrated with in-mold decoration (IMD), note that a decorative layer 8 is coated to the bottom of the substrate 21.
Specifically, the circuit substrate 2 provided in this embodiment includes a substrate 21 and a circuit 22, where the substrate 21 has a top surface 21a, and the circuit 22 has a plurality of signal contacts 221, and the signal contacts 221 are distributed on the top surface 21a. The electronic devices 3 are disposed on the circuit substrate 2, and each of the electronic devices 3 has a device pin 31 electrically connected to the signal contact 221.
In the present embodiment, a heat conductive coefficient of the patterned heat dissipation structure 4c is ≥6 W/mK, and the patterned heat dissipation structure entirely covers the top surface 21a of the substrate 21. A heat conductive coefficient of the first cover layer 6 is less than a heat conductive coefficient of the substrate 21, and the heat conductive coefficient of the patterned heat dissipation structure 4c is greater than the heat conductive coefficient of the substrate 21. Therefore, compared to the patterned heat dissipation structures 4 provided in the previous embodiments, the patterned heat dissipation structure 4c provided in this embodiment achieves an improved heat dissipation effect, and through the relationship of the heat conductive coefficients of the patterned heat dissipation structure 4c, the substrate 21, and the first cover layer 6, the molded electronic assembly as a whole may have the favorable heat dissipation performance.
In the embodiment depicted in
Besides, when the electronic devices 3 are photoelectric devices, such as LEDs, and when the patterned heat dissipation structure 4c is not transparent (i.e., when the patterned heat dissipation structure 4c is made of an opaque material), the patterned heat dissipation structure 4c has an opening O which is a first transparent region designed according to application requirements. The opening O allows the light emitted by the photoelectric devices to pass through the substrate 21 and illuminate in a downward manner according to reflection or diffusion mechanisms (e.g., a diffusion layer D). Specifically, the decorative layer 8 and the diffusion layer D are located on opposite sides of the circuit substrate 2, where the decorative layer 8 also has an opening O′ (i.e., a second transparent region), and the size of the opening O′ may be slightly smaller than the opening O of the patterned heat dissipation structure 4c.
In the present embodiment, a region where the opening O is orthogonally projected on the substrate 21 is overlapped with and greater than a region where the opening O′ is orthogonally projected on the substrate 21, and the region where the opening O is orthogonally projected on the substrate 21 is not overlapped with a region where the electronic devices 3 are orthogonally projected on the substrate 21. As such, the light emitted by the photoelectric devices passes through the opening O, penetrates the substrate 21, and illuminates in a downward manner through the opening O′, and the photoelectric devices pose no impact on the emission of light.
To sum up, in the molded electronic assembly provided in one or more embodiments of the disclosure, the collective design of the circuit and the patterned heat dissipation structures may achieve good heat dissipation effects. The patterned heat dissipation structures may dissipate heat from a plurality of directions, thus effectively preventing the reduction of the service life of the electronic devices due to temperature rise caused by heat generation, maintaining the operation of the electronic devices, and also extending the service life of the molded electronic assembly.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure cover modifications and variations of this disclosure provided they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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112141687 | Oct 2023 | TW | national |
This application claims the priority benefit of U.S. provisional application Ser. No. 63/424,490, filed on Nov. 11, 2022, and Taiwan application serial no. 112141687, filed on Oct. 31, 2023. The entirety of each of the above-mentioned patent applications is hereby incorporated by reference herein and made a part of this specification.
Number | Date | Country | |
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63424490 | Nov 2022 | US |