The subject matter herein relates to technical field of circuit board manufacture, especially relates to a multi-layer circuit board with embedded components and manufacturing method thereof.
Modern circuit boards must have high density and high reliability. To improve the density of circuit board, achieve miniaturization, and improve the reliability of circuit boards, technology of embedding components boards is more and more favored by the industry. Embedded components not only reduce mounting areas of elements in circuit board, and achieve miniaturization of circuit board, but also shorten wiring lengths and reduce parasitic inductances, and improve product density and electrical performance of circuit board.
However, integrating more and more embedded components and allowing full functions of the embedded components is challenging.
In view of the above problem, the present disclosure provides a multi-layer circuit board with a plurality of embedded components, and elements can be directly connected with each other.
An embodiment of the present disclosure provides a multi-layer circuit board with embedded components, which includes a circuit board defined with a mounting groove and a plurality of elements. The elements are arranged in the mounting groove and electrically connected with the circuit board. The circuit board includes a plurality of circuit substrates arranged surround the mounting groove. The circuit substrates are stacked. The multi-layer circuit board with embedded components includes conductive members, the conductive members are arranged in the mounting groove and electrically connect the elements with the circuit substrates. At least two elements are electrically connected to each other through the conductive member. The mounting groove is filled with an insulating and heat-dissipating material. The insulating and heat-dissipating material covers the elements.
In the vertical stacking of the circuit substrates, the elements are arranged in the mounting groove layer by layer.
The circuit substrates include a laminated first circuit substrate and a laminated second circuit substrate. The first circuit substrate includes a first substrate layer, a first conductive circuit layer, and a second conductive circuit layer. The first conductive circuit layer and the second conductive circuit layer are formed on the upper and lower surfaces of the first substrate layer. The second circuit substrate includes a second substrate layer and a third conductive circuit layer formed thereon. The second substrate layer is arranged on the second conductive circuit layer, and the third conductive circuit layer is formed on a side of the second substrate layer away from the second conductive circuit layer.
The second conductive circuit layer also includes a mounting area, the second circuit substrate is arranged surround the mounting area to form the mounting groove. The mounting area includes a plurality of mounting portions on a bottom surface of the mounting groove. The third conductive circuit layer is exposed from side walls of the mounting groove.
The mounting portions carry conductive pastes. At least one element is arranged on the conductive paste and electrically connected with the second conductive circuit layer.
The circuit substrates further include a third circuit substrate arranged on the second circuit substrate. The third circuit substrate includes a third substrate layer and a fourth conductive circuit layer. The third substrate layer is arranged on the third conductive circuit layer. The fourth conductive circuit layer is formed on a side surface of the third substrate layer away from the third conductive circuit layer. The third circuit substrate is arranged surround the mounting groove, and the fourth conductive circuit layer is exposed from the side walls of the mounting groove. The plurality of elements are electrically connected to the fourth conductive circuit layer through the conductive members.
The present disclosure provides a method of manufacturing the multi-layer circuit board with embedded components as described in above embodiments. The manufacturing method includes following steps:
providing a circuit board with a plurality of circuit substrates, and forming a mounting groove on the circuit board;
installing a plurality of elements and conductive members into the mounting groove, the conductive members electrically connecting the elements with the circuit substrates;
infilling an insulating and heat-dissipating material into the mounting groove, the material covers the elements and the conductive members. The conductive members are formed of conductive glue;
the conductive members are between at least two elements to electrically connect the two elements.
Particularly, the step of “providing a circuit board with a plurality of circuit substrates, and forming a mounting groove on the circuit board” includes:
providing a first circuit substrate, the first circuit substrate includes a first substrate layer and first and second conductive circuit layers formed on the upper and lower surfaces of the first substrate layer, the second conductive circuit layer includes a mounting area;
providing a second circuit substrate arranged surround the mounting area to form the mounting groove. The second circuit substrate includes a second substrate layer and a third conductive circuit layer. The second substrate layer is arranged on the second conductive circuit layer, and the third conductive circuit layer is formed on the side surface of the second substrate layer away from the second conductive circuit layer.
The mounting area includes a plurality of mounting portions protruded on the bottom surface of the mounting groove, and the third conductive circuit layer is exposed from the side walls of the mounting groove. The step of “installing a plurality of elements and conductive members into the mounting groove” includes: laying the conductive paste on a top surface of the mounting portions, and positioning at least one element on the conductive paste to electrically connect the element with the second conductive circuit layer.
Particularly, before the step of “installing a plurality of elements and conductive members into the mounting groove”, the manufacturing method further provides a third circuit substrate, the third circuit substrate includes a third substrate layer and a fourth conductive circuit layer. The third substrate layer is arranged on the third conductive circuit layer, and the fourth conductive circuit layer is formed on the side surface of the third substrate layer away from the third conductive circuit layer. The third circuit substrate is arranged surround the mounting groove, the fourth conductive circuit layer is exposed from the side walls of the mounting groove, and each of the elements is electrically connected with the fourth conductive circuit layer from the side wall of the mounting groove, through the conductive member.
The stacked arrangement of circuit substrates in the multi-layer circuit board with embedded components allows a plurality of elements to be set in the mounting groove, the conductive members connect the plurality of elements with the plurality of conductive circuit layers, and the plurality of elements can be connected by the conductive members. The arrangement not only ensures full function of all the elements, but also reduces losses of the circuit.
Multi-layer circuit board 100; Circuit board 10; Mounting groove 101; First circuit substrate 11; First copper plated substrate 110; First substrate layer 111; First conductive circuit layer 112; Second conductive circuit layer 113; Mounting area 114; Mounting portion 115; Second circuit substrate 12; Second substrate layer 121; Third conductive circuit layer 122; Third circuit substrate 13; Third copper plated substrate 130; Third substrate layer 131; Fourth conductive circuit layer 132; Fourth circuit substrate 14; Fourth substrate layer 141; Fifth conductive circuit layer 142; Adhesive layer 15; Covering layer 16; Connecting portion 17; Element 20; Pin 201; First element 21; Second element 22; Third element 23; Conductive member 30; Conductive paste 31; Insulating and heat-dissipating material 40.
In order to make the above-mentioned objects, features, and advantages of the present disclosure more obvious, a description of specific embodiments of the present disclosure will be described with reference to the accompanying drawings. The present disclosure can be implemented in many ways different from those described herein, and those skilled in the art can make similar improvements without violating the contents of the present disclosure. Therefore, the present disclosure is not to be considered as limiting the scope of the embodiments to those described herein.
It should be noted that when an element is described as “fixed to” another element, the element can be directly on another element or there can be an intermediate element. When an element is considered to be “connected” to another element, the element can be directly connected to another element or there may be intermediate elements at the same time. When an element is considered to be “positioned on” another element, the element can be positioned directly on another element or there may be intermediate elements at the same time. The terms “vertical”, “horizontal”, “left”, “right” and similar expressions used in this paper are for illustrative purposes only.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art. The terms used in the present disclosure herein are only for describing specific embodiments, and are not intended to limit the present disclosure.
The present disclosure provides a multi-layer circuit board with embedded components, the circuit board having a mounting groove and a plurality of electronic elements. The elements are arranged in the mounting groove and electrically connected with the circuit board. The circuit board includes a plurality of circuit substrates arranged surround the mounting groove, the circuit substrates are stacked vertically. The multi-layer circuit board with embedded components includes conductive members, which are arranged in the mounting groove and which electrically connect the plurality of elements with multiple layers of conductive circuits, and at least two parts are electrically connected to each other through the conductive member.
The stacked circuit substrates in the multi-layer circuit board with embedded components enable the plurality of elements to be set in the mounting groove, the conductive members connect the plurality of elements with the plurality of conductive circuit layers, and the plurality of elements can be connected by the conductive members.
Some embodiments of the present disclosure are described in detail. Without conflict, the following embodiments and features in the embodiments can be combined with each other.
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In one embodiment of the present disclosure, an insulating and heat-dissipating material 40 is infilled in the mounting groove 101, and all the elements 20 are covered by the insulating heat dissipating material 40. The plurality of circuit substrates includes a first circuit substrate 11 and a second circuit substrate 12, the second circuit substrate 12 is vertically stacked on the first circuit substrate 11. The first circuit substrate 11 includes a first substrate layer 111, a first conductive circuit layer 112, and a second conductive circuit layer 113, the first and second conductive circuit layers 112 and 113 being formed on upper and lower surfaces of the first substrate layer 111. The second circuit substrate 12 includes a second substrate layer 121 and a third conductive circuit layer 122 formed on the second substrate layer 121. The second substrate layer 121 is arranged on the second conductive circuit layer 113, and the third conductive circuit layer 122 is formed on a side of the second substrate layer 121 away from the second conductive circuit layer 113. The elements 20 are arranged in the mounting groove 101 layer by layer. The circuit board 10 further includes an adhesive layer 15, the adhesive layer 15 is positioned between the first circuit substrate 11 and the second circuit substrate 12 to bond the first circuit substrate 11 and the second circuit substrate 12 together. The insulating and heat-dissipating material 40 can achieve a heat dissipation effect in three dimensions in the mounting groove 101, and dissipates heat of the circuit board 10 and elements 20, so as to improve quality and robustness of the circuit board 10. The infilling of the insulating and heat-dissipating material 40 removes air from the mounting groove 101, so that the insulating and heat-dissipating material 40 also serves to protect the elements 20 against impacts and vibration, and against ingress of moisture and other contaminants.
The plurality of circuit substrates further includes a third circuit substrate 13 and a fourth circuit substrate 14. The third circuit substrate 13 and the fourth circuit substrate 14 are arranged surround the mounting groove 101 and stacked on the second circuit substrate 12. The mounting groove 101 passes through the second circuit substrate 12, the third circuit substrate 13 and the fourth circuit substrate 14. The third circuit substrate 13 includes a third substrate layer 131 and a fourth conductive circuit layer 132 formed on the third substrate layer 131. The third substrate layer 131 is arranged on the third conductive circuit layer 122, and the fourth conductive circuit layer 132 is formed on a side surface of the third substrate layer 131 away from the third conductive circuit layer 122. The fourth circuit substrate 14 includes a fourth substrate layer 141 and a fifth conductive circuit layer 142 formed on the fourth substrate layer 141. The fourth substrate layer 141 is arranged on the fourth conductive circuit layer 132, and the fifth conductive circuit layer 142 is formed on a side surface of the fourth substrate layer 141 away from the fourth conductive circuit layer 132. The adhesive layer 15 is arranged between any adjacent circuit substrates and the upper and lower surfaces of the circuit board 10, to bond and fix the circuit substrates and protect the conductive circuit layers. In other embodiments, the circuit board 10 can include more circuit substrates according to actual needs, and the present disclosure is not limited to this.
Furthermore, the first substrate layer 111, each of the second substrate layer 121, the third substrate layer 131 and the fourth substrate layer 141 is defined with through holes, the through holes are coated with conductive materials. The first conductive circuit layer 112, the second conductive circuit layer 113, the third conductive circuit layer 122, the fourth conductive circuit layer 132, and the fifth conductive circuit layer 142 are electrically connected through the conductive coatings.
The second conductive circuit layer 113 includes a mounting area 114, and the second circuit substrate 12 is arranged surround the mounting area 114 to form the mounting groove 101. The mounting area 114 includes a plurality of mounting portions 115 protruding from a bottom surface of the mounting groove 101, and the third conductive circuit layer 122 is exposed from side walls of the mounting groove 101. The circuit board 10 further includes conductive paste 31, conductive paste 31 is arranged on the mounting portions 115. At least one element 20 is arranged on the conductive paste 31 and electrically connected with the second conductive circuit layer 113. The fourth conductive circuit layer 132 and the fifth conductive circuit layer 142 are also exposed from the side walls of the mounting groove 101, and the plurality of elements 20 are electrically connected with the fourth conductive circuit layer 132 and the fifth conductive circuit layer 142 through the conductive members 30.
Specifically, the plurality of elements 20 includes a first element 21, a second element 22 and a third element 23. In an embodiment of the present disclosure, the plurality of elements 20 are provided with pins 201. The first element 21 is arranged on the conductive paste 31, the pins 201 of the first element 21 are located on a bottom of the first element 21 and connected to the conductive paste 31. The first element 21 is connected to the second conductive circuit layer 113 along a first direction (the direction indicated by arrow A in
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providing a circuit board 10 having a plurality of circuit substrates, and forming a mounting groove 101 on the circuit board 10;
installing a plurality of elements 20 and conductive members 30 into the mounting groove 101, the conductive members 30 electrically connecting the plurality of elements 20 with the plurality of circuit substrates;
the conductive member 30 is arranged between at least two elements 20 to electrically connect the two elements 20.
The plurality of circuit substrates includes a first circuit substrate 11, a second circuit substrate 12, a third circuit substrate 13, and a fourth circuit substrate 14. Specifically, referring to
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Even though information and advantages of the present embodiments have been set forth in the foregoing description, together with details of the structures and functions of the present embodiments, the disclosure is illustrative only. Changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the present embodiments to the full extent indicated by the plain meaning of the terms in which the appended claims are expressed.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/087172 | 4/27/2020 | WO |