POLYMER LAYERS FOR ADHESIVE PROMOTION AND STRESS MANAGEMENT IN GLASS LAYERS IN INTEGRATED CIRCUIT DEVICES

Abstract
In one embodiment, an apparatus includes a glass substrate, a metal, and a polymeric layer between the metal and the glass substrate. The polymeric layer includes polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone. The polymeric layer is bonded to the glass substrate via the R1 groups and bonded to the metal via the R2 groups.
Description
BACKGROUND

Certain integrated circuit devices may be implemented with glass layers/substrates. The glass layer may include laser through-holes (LTHs) that provide an electrical connection through the glass layer. LTHs may be used in advanced packaging solutions, such as glass interposers and wafer-level packaging of microelectromechanical systems (MEMS). However, LTHs are challenging to realize because via holes in glass typically do not have a sufficiently high-quality sidewall profile for super-conformal electroplating of metal into the via holes.


Current solutions use a sputtered seed material (e.g., Titanium or Copper) to promote glass-to-metal adhesion and enable metal plating inside the LTHs. However, the sputtered seed material still needs certain strategies to (1) achieve conformal coverage on the via sidewall, (2) provide reliable interfacial adhesion with the glass layer, and (3) manage the CTE mismatch between the glass and metal, which can cause warpage in packaging implementations.





BRIEF DESCRIPTION OF THE DRAWINGS


FIGS. 1A-1C illustrate an example process of grafting a metal layer to a glass layer using a polymeric adhesion layer in accordance with embodiments of the present disclosure.



FIG. 2 illustrates an example of another polymer chain being grafted to a glass layer in accordance with embodiments of the present disclosure.



FIG. 3 illustrates an example process of grafting a metal to a glass surface using a self-assembled polymer in accordance with embodiments of the present disclosure.



FIG. 4 illustrates an example process of forming metal vias and traces in a glass layer in accordance with embodiments of the present disclosure.



FIG. 5 illustrates an example package substrate that may incorporate or be manufactured using one or more aspects of the present disclosure.



FIG. 6 illustrates an example multi-die package that may incorporate or be manufactured using one or more aspects of the present disclosure.



FIGS. 7A-7B illustrate example systems that may incorporate the glass core architectures described herein.



FIG. 8 is a top view of a wafer and dies that may be included in a microelectronic assembly, in accordance with any of the embodiments disclosed herein.



FIG. 9 is a cross-sectional side view of an integrated circuit device that may be included in a microelectronic assembly, in accordance with any of the embodiments disclosed herein.



FIG. 10 is a block diagram of an example electrical device that may include a microelectronic assembly, in accordance with any of the embodiments disclosed herein.





DETAILED DESCRIPTION

Embodiments herein provide methods and apparatuses that can enable reliable adhesion and stress management in glass-copper interfaces. This can be done by applying multifunctional supramolecular self-assemblies that densely graft to glass surface in a highly oriented manner. The glass surface may be functionalized with a hydroxyl group, e.g., by plasma activation, and then may utilize a functionalized polymer structure that self-assembles and densely attaches on the activated glass surface with a desirable functional group (e.g., R1 referred to below). As used herein, self-assembly may refer to polymer molecules arranging themselves in a particular expected manner based on the inherent characteristics and/or properties (e.g., chemical and/or mechanical) of the polymer molecules. For instance, self-assembly in the above example would refer to the polymer molecules bonding/grafting to the glass surface. The polymer molecules may assemble in a manner that results in their lengths to be generally consistent and for the molecules to uniformly extend away from the glass surface.


The self-assembly may be achieved using different functional groups in the polymer. For instance, a first functional group (R1) can be used as a strong electron withdrawing group to energy-favorably bond with a hydroxyl group on an activated glass surface as described in the example above, forming strong covalent or ionic bonds. The R1 group can also enable the orientation of the grafting polymer in the vertical direction. A second functional group (R2) may be implemented on an opposite side of the first group, with the R2 group being high in electronegativity so that it orients in the favorable direction to bond with plated metal (e.g., Cu or Cu seed). R1 and R2 groups may sometimes be referred to as “head groups” or “end groups” of the polymer molecule, while the interconnecting polymer chain may be referred to as the “polymer backbone.” The R1 and R2 groups can alternatively be referred to as R1 and R2 moieties in some instances, or simply R1 and R2.


A third functional group (R3) can be implemented on the side of the segregated block and can remain unreactive in the initial polymer deposition/grafting, but will be involved in crosslinking reactions in post-processing steps (e.g., heating or catalyzing) to densify the polymer brush layer. The R3 group may be a side group that protrudes from the main polymer chain that extends between the R1 and R2 groups. In some cases, the R3 group can also be referred to as the R3 moiety, or simply R3. The cross-linked backbone of the block chain polymer (BCP) comprising the R1, R2, and R3 groups can be flexibly designed with elastic segments to enable desired modulus and elongation for stress relief. This approach can be applicable in any glass-metal stack-up, e.g., on the surface of a glass core in an integrated circuit package substrate, in LTHs of the glass core or other layer of a substrate, or in a thin film capacitor (TFC) or thin film resistor (TFR) within a through-glass via (TGV).


Since the polymer structures described herein may be synthesized prior to the brush layer deposition, it can provide sufficient reactive sites throughout the polymer chain and a lot of flexibility on the structure design compared with small molecules, which can ensure the most desired functionalities are utilized. In addition, the polymer chain/backbone can be selected to preferentially remain high in molecular weight and with a low glass transition temperature (Tg) to enable enough molecular mobility and entanglement for high tensile strength, Young's modulus, and/or elongation length, which can help to compensate for stress induced by a mismatch in CTEs between glass and metal (e.g., Copper).



FIGS. 1A-1C illustrate an example process of grafting a metal layer 120 to a glass layer 102 using a polymeric adhesion layer 110 (comprising 104, 106, 108) in accordance with embodiments of the present disclosure. In particular, the illustrations show a multifunctional supramolecular self-assembly layer grafting to the surface of a glass substrate. The glass substrate may be silica (SiO2) or another type of glass comprising Silicon and Oxygen (SiOx). In some embodiments, the glass substrate may be made of a spin-on glass (SOG).



FIG. 1A illustrates an example formation of well-organized molecular brush made of polymer chains that include a polymer backbone 106 (P) with R1 and R2 end groups (104, 108, respectively) and R3 groups 109 protruding from the polymer backbone 106. The uniform projection of the polymer chain comprising the R1, R2, R3 and polymer backbone shown in FIG. 1A somewhat resembles bristles on a brush and accordingly may be referred to as a “brush”, brush layer, or brush layer structure (e.g., herein or otherwise).


As shown, the R1 chemically anchors the chain to the glass surface. FIG. 1A illustrates an end-tethered chain case, but other types of tethering may be implemented as well. FIG. 1B illustrates densification of the highly oriented array through an initial cross-linking of R3, and FIG. 1C illustrates the attachment of the metal layer 120 via available reactive sites on R2. Further film densification can then be completed after deposition of the metal layer 120, with a cure step (which may include heating) that causes further cross-linking occurring among the R3.


In some embodiments, the glass surface can be activated, e.g. by plasma treatment or hydrofluoric acid (HF) treatment, to protonate the SiO2 at the surface and form Si—OH. Compared with inactivated SiO2, Si—OH may be more reactive to form hydrogen bonding or covalent bonding with the R1 functional group of proposed polymer, which can act as anchor to the surface. The other functional groups, R2 and R3, remain unreactive during the deposition/grafting step shown in FIG. 1A, but may be homogenously distributed within and at the surface of the grafted polymer matrix due to the relatively low chemical reactivity (compared with R1). After the brush layer formation show in FIG. 1A, further polymer film densification can be realized by encouraging a partial or full cross-linking reaction among the R3 moieties in the grafted polymer (a partial cross-linking is shown in FIG. 1B). This can aid in the stability of the compact and well-organized grafting framework via formation of intra- and intermolecular bonding, and thus further densifies the overall bonding strength to improve the film's chemical resistance.


After the first partial crosslinking shown in FIG. 1B, the metal layer 120 (e.g., Copper or another suitable metal) is plated (e.g., electrically plated) on the brush layer as shown in FIG. 1C. During the metal plating, an interfacial reaction may occur between the metal and reactive R2 sites at the surface of the brush layer 110. In addition, crosslinking may occur between unreacted R3 moieties in the brush layer 110, as shown in FIG. 1C. The polymer backbone can be a copolymer or homopolymer that is able to provide high tensile strength, Young's modulus, and elongation length in order to compensate for stress induced by the mismatched CTEs between the glass and metal layers. As a result of this grafting process, glass-metal interfaces with enhanced reliability can be obtained.


Although the examples shown in FIGS. 1A-1C illustrate R1 as being at one end of the polymer chain, it will be understood that R1 can be either at the end of the polymer chain, or may be included as a side group (as one or more side groups) of the main polymer chain, or may be included as both an end group and a side group. In the case of end-tethered chains, such as the one shown in FIGS. 1A-1C, hydrogen bonding or covalent bonds formed between Si—OH and R1 induced chain orientation may be relatively straightforward, which can enable configuration of the chain in one direction (e.g., the vertical direction in the illustrations) and thus, a high grafting density.



FIG. 2 illustrates an example of another polymer chain 200 being grafted to a glass layer 210 in accordance with embodiments of the present disclosure. In particular, FIG. 2 illustrates a side-tethered polymer chain, wherein R1 (204) is a side group on the polymer backbone 202 of the chain 200. In the case of side-tethered chains, e.g., as shown in FIG. 2, the grafted chain may be “split” on several parts between grafting points 212 forming loops 214 or tails 216 that behavior similarly to an end-tethered brush layer. That is, at least some of the R1 (204) of chain 200 may bond to the surface of the glass layer 210 at the grafting points 212. The chain 200 also includes R2 (216) and R3 groups (not shown) similar to the chain shown in FIGS. 1A-1C. A metal layer may then be deposited or plated on the chain 200, with the R2 reacting to bond with the plated metal layer as described above.


Several classes of chemical species can be utilized to create the base polymer structure for embodiments herein. The selection of each functional group (R1, R2, and R3) may be independent of one other since the different functional groups can be incorporated into one polymer system via post-functionalization or co-polymerization with a different polymer backbone. Such high chemistry flexibility of the synthesis strategies can enable the choice of each functionality.


Some example R1 functional group materials include: amine, carboxylic acid, epoxide, alkene, etc. These materials can be used as R1 to form string covalent bonds with a glass layer, e.g., with facilitation from SiO2 surface activation to generate high content of Si—OH at the surface. Some example R2 functional group materials include: azole family or any heterocycles (imidazole, pyrimidine, indazole, histidine, etc.); thiol; phosphate; cyanoacrylate; amides, imides; hydroxyl, amines, phosphines, thiol, thiolate, thioacetate, disulfide, alkyl azide, aryl azide, nitrile, phosphate, silyl, alkyl and other phosphonate ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes or alkyne material. These can be used as R2 functional group to complex with a metal (e.g., copper). Some example R3 functional group materials include: epoxide, alkene, amine, carboxylic acid, zwitterion, azole family or any heterocycles, thiol; phosphate; cyanoacrylate; amides, imides, or any other moiety that is capable of being self-polymerized under heating/catalyzed conditions.


Example polymer chain/backbone materials include: Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, Polystyrene, etc. In certain embodiments, a polymer backbone may be chosen with a low molecular weight chain (e.g., Mw <entanglement molecular weight) and low Tg (e.g., <30° C. as ambient processing condition). The polymer backbone can be, but need not be, limited to homopolymers. The polymer backbone can also be copolymerized with different types of chain structure, randomly or orderly, to enable the viability of the polymer synthesis with favorable functionalities for optimal performance. The polymer brush layer thickness, depending on the chemical compositions and interacting behaviors, can be approximately 3 nm to 20 nm (+30), in certain embodiments.



FIG. 3 illustrates an example process of grafting a metal to a glass surface using a self-assembled polymer in accordance with embodiments of the present disclosure. Some or all operations of the example process may be performed by fabrication equipment that is programmed to perform the operations. The example process shown may include additional, fewer, or different operations than those shown or described below, and in some embodiments, one or more of the operations shown in FIG. 3 may include multiple operations, sub-operations, etc.


At 302, the surface of a glass substrate is treated/activated to protonate the SiO2 at the and form Si—OH at the surface. This may include plasma treatment and/or HF treatment in certain embodiments. At 304, a polymeric film is deposited on the glass surface to bond R1 groups of the polymer molecules to the Si—OH on the glass surface. The anchoring of the R1 groups to the glass surface may cause the other portions (e.g., R2 groups) of the polymer molecules to orient in a direction extending away from the glass surface (e.g., as shown in FIGS. 1A-1C or FIG. 2). This may include loops and tails of the chain, e.g., as shown in FIG. 2. The direction may be generally perpendicular from the glass surface, i.e., the chain/loops/tails may extend in a direction with an angle between 80-100° with respect to the glass surface. During this, the R2 and R3 groups of the polymer molecules may remain unreacted or inert.


At 306, the polymeric film is cured to increase its density, through cross-linking of R3 groups of the polymer molecules. The curing process may include heating in certain embodiments and may cause a partial cross-linking of the R3 groups within the polymer film, i.e., some R3 groups may remain as not cross-linked/not reacted after this initial cure operation. At 308, a metal is deposited (e.g., electrically plated) on the polymeric film to bond R2 groups of the polymer molecules to the metal. Because the R2 groups remain unreacted after the previous operations, they may react here and bond with the plated metal to form an overall bond between the metal and the glass. At 310, the assembly is cured again to further increase its density, through further cross-linking of the R3 groups of the polymer molecules. In certain instances, this may achieve a full or at least more complete cross-linking of the R3 groups.



FIG. 4 illustrates an example process of forming metal vias and traces in a glass layer in accordance with embodiments of the present disclosure. The example process shown may include additional, fewer, or different operations than those shown or described below. In some embodiments, one or more of the operations shown in FIG. 4 include multiple operations, sub-operations, etc. The illustrations of FIG. 4 may thus represent different stages in the manufacturing process. Aspects of the process 400 may be used to manufacture a package substrate such as those shown in FIGS. 5 and 6, or other embodiments described herein.


The example process 400 begins with the formation of holes 403 within a glass substrate 402. The glass substrate 402 may be silica, a spin-on-glass (SOG) material, or another type of glass material. The holes 403 may form the basis for metal vias (e.g., 408) in the substrate. Next, a polymeric layer 404 is deposited on the substrate 402. The polymeric layer may include a block chain polymer as described above, i.e., with R1, R2, and R3 groups on a polymer backbone (each of which may be selected from the examples described above or other suitable materials). The assembly is then cured to at least partially cross-link the R3 groups of the polymer material, as described above. The layer 404 may act as an adhesion promotion layer and a buffer layer for stress (e.g., due to CTE mismatches) between the glass substrate 402 and the metal (e.g., 406, 407, 408), which is deposited (e.g., electrically plated) thereafter. The R2 groups of the polymer layer 404 may bond with the metal as described above. Finally, the assembly may be cured again to more fully (or fully) cross-link the R3 groups of the polymer layer 404, as described above.



FIG. 5 illustrates an example package substrate 500 that may incorporate or be manufactured using one or more aspects of the present disclosure. The example package substrate 500 includes a core 502 with build-up layers 506 on each side. The core 502 may be made of a glass material. The package substrate 500 also includes a polymeric layer 504, which may act as adhesion promotion layer and/or stress buffer layer between the core 502 and the vias 503 and between the core 502 and the metal traces 505 on each side of the core 502.


The build-up layers 506 are formed on the top and bottom sides of the core 502, with build-up layers 506A on the top side of the glass core 502 and the build-up layers 506B on bottom side of the core 502. The layers 506 may be made from a traditional dielectric material in certain embodiments. The layers 506 include metal pillars, vias, and/or traces as shown to electrically couple the solder bumps 508 at the top of the package substrate 500 with the pads 510 at the bottom of the substrate. In certain instances, for example, an integrated circuit die may be coupled to a top side of the package substrate 500 and connect to the solder bumps 508, and the package substrate 500 may be coupled to a circuit board (e.g., a motherboard, main board, etc.) via the pads 510 at the bottom of the package substrate 500. For instance, the package substrate 500 may be incorporated into the system 700 of FIG. 7A as the package substrate 704. The package substrate 500 also includes land side capacitors 512 coupled on a bottom side of the package substrate 500.



FIG. 6 illustrates an example multi-die package 600 that may incorporate or be manufactured using one or more aspects of the present disclosure. The multi-die package 600 includes build-up layers 606 formed on the top and bottom sides of a glass core 602, with build-up layers 606A formed on the top side of the core 602 and the build-up layers 606B formed on bottom side of the core 602. The build-up layers 606 may be formed from traditional dielectric materials. The layers 606 include metal pillars, vias, and/or traces as shown to electrically couple the integrated circuit (IC) dies 612 at the top of the multi-die package 600 with the pads 610 at the bottom of the package 600. As with the substrate 500, the package 600 includes a polymeric layer 604, which may act as an adhesion promotion layer and/or stress buffer layer between the core 602 and the vias 603 and between the core 602 and the metal traces 605 on each side of the core 602.


In addition, there is a bridge component 614 located in the build-up layers 606A that electrically couples the first IC die 612A with the second IC die 612B. The bridge component 614 may include passive and/or active components to interconnect the IC dies 612. The bridge component 614 may be an Intel® embedded multi-die interconnect bridge (EMIB) in certain embodiments. In certain instances, the multi-die package 600 may be coupled to a circuit board (e.g., a motherboard, main board, etc.) via the pads 610 at the bottom of the package 600. For instance, the package 600 may be incorporated into the system 710 of FIG. 7B as the multi-die package 714.



FIGS. 7A-7B illustrate example systems 700, 710 that may incorporate aspects described herein. The example system 700 of FIG. 7A includes a circuit board 702, which may be implemented as a motherboard or main board of a computer system in some embodiments. The example system 700 also includes a package substrate 704 with an integrated circuit die 806 attached to the package substrate 704. The die 706 may be a packaged or unpacked integrated circuit product that includes one or more integrated circuit dies (e.g., the die 802 of FIG. 8, the integrated circuit device 900 of FIG. 9) and/or one or more other suitable components. The die 706 can comprise one or more computing system components, such as one or more processor units (e.g., system-on-a-chip (SoC), processor core, graphics processor unit (GPU), accelerator, chipset processor), I/O controller, memory, or network interface controller. In some embodiments, the die 706 can comprise one or more additional active or passive devices such as capacitors, decoupling capacitors, resistors, inductors, fuses, diodes, transformers, sensors, electrostatic discharge (ESD) devices, and memory devices. In addition to comprising one or more processor units, the die 706 can comprise additional components, such as embedded DRAM, stacked high bandwidth memory (HBM), shared cache memories, input/output (I/O) controllers, or memory controllers. Any of these additional components can be located on the same integrated circuit die as a processor unit, or on one or more integrated circuit dies separate from the integrated circuit dies comprising the processor units. These separate integrated circuit dies can be referred to as “chiplets”. The package substrate 704 may provide electrical connections between the die 706 and the circuit board 702.


Similar to the system 700, the system 710 also includes a circuit board 712, which may be implemented as a motherboard or main board of a computer system in some embodiments. The system 710 also includes a multi-die package 714, which includes multiple integrated circuits/dies (e.g., 706), and interconnections between the dies in one or more metallization layers. The multi-die package 714 may include, for example, one or more silicon interposers, one or more silicon bridges embedded in the package substrate (e.g., an Intel® embedded multi-die interconnect bridge (EMIB)), or combinations thereof.


The main circuit boards 710, 712 may provide electrical connections to other components of a computer system, e.g., memory, storage, network interfaces, peripheral devices, power supplies, etc. The main circuit board may include one or more traces and circuit components to provide interconnects between such computer system components.



FIG. 8 is a top view of a wafer 800 and dies 802 that may be implemented in or along with any of the embodiments disclosed herein. The wafer 800 may be composed of semiconductor material and may include one or more dies 802 having integrated circuit structures formed on a surface of the wafer 800. The individual dies 802 may be a repeating unit of an integrated circuit product that includes any suitable integrated circuit. After the fabrication of the semiconductor product is complete, the wafer 800 may undergo a singulation process in which the dies 802 are separated from one another to provide discrete “chips” of the integrated circuit product. The die 802 may include one or more transistors (e.g., some of the transistors 940 of FIG. 9, discussed below), supporting circuitry to route electrical signals to the transistors, passive components (e.g., signal traces, resistors, capacitors, or inductors), and/or any other integrated circuit components. In some embodiments, the wafer 800 or the die 802 may include a memory device (e.g., a random access memory (RAM) device, such as a static RAM (SRAM) device, a magnetic RAM (MRAM) device, a resistive RAM (RRAM) device, a conductive-bridging RAM (CBRAM) device, etc.), a logic device (e.g., an AND, OR, NAND, or NOR gate), or any other suitable circuit element. Multiple ones of these devices may be combined on a single die 802. For example, a memory array formed by multiple memory devices may be formed on a same die 802 as a processor unit (e.g., the processor unit 1002 of FIG. 10) or other logic that is configured to store information in the memory devices or execute instructions stored in the memory array.



FIG. 9 is a cross-sectional side view of an integrated circuit device 900 that may be included in any of the embodiments disclosed herein. One or more of the integrated circuit devices 900 may be included in one or more dies 802 (FIG. 8). The integrated circuit device 900 may be formed on a die substrate 902 (e.g., the wafer 800 of FIG. 8) and may be included in a die (e.g., the die 802 of FIG. 8). The die substrate 902 may be a semiconductor substrate composed of semiconductor material systems including, for example, n-type or p-type materials systems (or a combination of both). The die substrate 902 may include, for example, a crystalline substrate formed using a bulk silicon or a silicon-on-insulator (SOI) substructure. In some embodiments, the die substrate 902 may be formed using alternative materials, which may or may not be combined with silicon, that include, but are not limited to, germanium, indium antimonide, lead telluride, indium arsenide, indium phosphide, gallium arsenide, or gallium antimonide. Further materials classified as group II-VI, III-V, or IV may also be used to form the die substrate 902. Although a few examples of materials from which the die substrate 902 may be formed are described here, any material that may serve as a foundation for an integrated circuit device 900 may be used. The die substrate 902 may be part of a singulated die (e.g., the dies 802 of FIG. 8) or a wafer (e.g., the wafer 800 of FIG. 8).


The integrated circuit device 900 may include one or more device layers 904 disposed on the die substrate 902. The device layer 904 may include features of one or more transistors 940 (e.g., metal oxide semiconductor field-effect transistors (MOSFETs)) formed on the die substrate 902. The transistors 940 may include, for example, one or more source and/or drain (S/D) regions 920, a gate 922 to control current flow between the S/D regions 920, and one or more S/D contacts 924 to route electrical signals to/from the S/D regions 920. The transistors 940 may include additional features not depicted for the sake of clarity, such as device isolation regions, gate contacts, and the like. The transistors 940 are not limited to the type and configuration depicted in FIG. 9 and may include a wide variety of other types and configurations such as, for example, planar transistors, non-planar transistors, or a combination of both. Non-planar transistors may include FinFET transistors, such as double-gate transistors or tri-gate transistors, and wrap-around or all-around gate transistors, such as nanoribbon, nanosheet, or nanowire transistors.


Returning to FIG. 9, a transistor 940 may include a gate 922 formed of at least two layers, a gate dielectric and a gate electrode. The gate dielectric may include one layer or a stack of layers. The one or more layers may include silicon oxide, silicon dioxide, silicon carbide, and/or a high-k dielectric material.


The high-k dielectric material may include elements such as hafnium, silicon, oxygen, titanium, tantalum, lanthanum, aluminum, zirconium, barium, strontium, yttrium, lead, scandium, niobium, and zinc. Examples of high-k materials that may be used in the gate dielectric include, but are not limited to, hafnium oxide, hafnium silicon oxide, lanthanum oxide, lanthanum aluminum oxide, zirconium oxide, zirconium silicon oxide, tantalum oxide, titanium oxide, barium strontium titanium oxide, barium titanium oxide, strontium titanium oxide, yttrium oxide, aluminum oxide, lead scandium tantalum oxide, and lead zinc niobate. In some embodiments, an annealing process may be carried out on the gate dielectric to improve its quality when a high-k material is used.


The gate electrode may be formed on the gate dielectric and may include at least one p-type work function metal or n-type work function metal, depending on whether the transistor 940 is to be a p-type metal oxide semiconductor (PMOS) or an n-type metal oxide semiconductor (NMOS) transistor. In some implementations, the gate electrode may consist of a stack of two or more metal layers, where one or more metal layers are work function metal layers and at least one metal layer is a fill metal layer. Further metal layers may be included for other purposes, such as a barrier layer.


For a PMOS transistor, metals that may be used for the gate electrode include, but are not limited to, ruthenium, palladium, platinum, cobalt, nickel, conductive metal oxides (e.g., ruthenium oxide), and any of the metals discussed below with reference to an NMOS transistor (e.g., for work function tuning). For an NMOS transistor, metals that may be used for the gate electrode include, but are not limited to, hafnium, zirconium, titanium, tantalum, aluminum, alloys of these metals, carbides of these metals (e.g., hafnium carbide, zirconium carbide, titanium carbide, tantalum carbide, and aluminum carbide), and any of the metals discussed above with reference to a PMOS transistor (e.g., for work function tuning).


In some embodiments, when viewed as a cross-section of the transistor 940 along the source-channel-drain direction, the gate electrode may consist of a U-shaped structure that includes a bottom portion substantially parallel to the surface of the die substrate 902 and two sidewall portions that are substantially perpendicular to the top surface of the die substrate 902. In other embodiments, at least one of the metal layers that form the gate electrode may simply be a planar layer that is substantially parallel to the top surface of the die substrate 902 and does not include sidewall portions substantially perpendicular to the top surface of the die substrate 902. In other embodiments, the gate electrode may consist of a combination of U-shaped structures and planar, non-U-shaped structures. For example, the gate electrode may consist of one or more U-shaped metal layers formed atop one or more planar, non-U-shaped layers.


In some embodiments, a pair of sidewall spacers may be formed on opposing sides of the gate stack to bracket the gate stack. The sidewall spacers may be formed from materials such as silicon nitride, silicon oxide, silicon carbide, silicon nitride doped with carbon, and silicon oxynitride. Processes for forming sidewall spacers are well known in the art and generally include deposition and etching process steps. In some embodiments, a plurality of spacer pairs may be used; for instance, two pairs, three pairs, or four pairs of sidewall spacers may be formed on opposing sides of the gate stack.


The S/D regions 920 may be formed within the die substrate 902 adjacent to the gate 922 of individual transistors 940. The S/D regions 920 may be formed using an implantation/diffusion process or an etching/deposition process, for example. In the former process, dopants such as boron, aluminum, antimony, phosphorous, or arsenic may be ion-implanted into the die substrate 902 to form the S/D regions 920. An annealing process that activates the dopants and causes them to diffuse farther into the die substrate 902 may follow the ion-implantation process. In the latter process, the die substrate 902 may first be etched to form recesses at the locations of the S/D regions 920. An epitaxial deposition process may then be carried out to fill the recesses with material that is used to fabricate the S/D regions 920. In some implementations, the S/D regions 920 may be fabricated using a silicon alloy such as silicon germanium or silicon carbide. In some embodiments, the epitaxially deposited silicon alloy may be doped in situ with dopants such as boron, arsenic, or phosphorous. In some embodiments, the S/D regions 920 may be formed using one or more alternate semiconductor materials such as germanium or a group III-V material or alloy. In further embodiments, one or more layers of metal and/or metal alloys may be used to form the S/D regions 920.


Electrical signals, such as power and/or input/output (I/O) signals, may be routed to and/or from the devices (e.g., transistors 940) of the device layer 904 through one or more interconnect layers disposed on the device layer 904 (illustrated in FIG. 9 as interconnect layers 906-910). For example, electrically conductive features of the device layer 904 (e.g., the gate 922 and the S/D contacts 924) may be electrically coupled with the interconnect structures 928 of the interconnect layers 906-910. The one or more interconnect layers 906-910 may form a metallization stack (also referred to as an “ILD stack”) 919 of the integrated circuit device 900.


The interconnect structures 928 may be arranged within the interconnect layers 906-910 to route electrical signals according to a wide variety of designs; in particular, the arrangement is not limited to the particular configuration of interconnect structures 928 depicted in FIG. 9. Although a particular number of interconnect layers 906-910 is depicted in FIG. 9, embodiments of the present disclosure include integrated circuit devices having more or fewer interconnect layers than depicted.


In some embodiments, the interconnect structures 928 may include lines 928a and/or vias 928b filled with an electrically conductive material such as a metal. The lines 928a may be arranged to route electrical signals in a direction of a plane that is substantially parallel with a surface of the die substrate 902 upon which the device layer 904 is formed. For example, the lines 928a may route electrical signals in a direction in and out of the page and/or in a direction across the page from the perspective of FIG. 9. The vias 928b may be arranged to route electrical signals in a direction of a plane that is substantially perpendicular to the surface of the die substrate 902 upon which the device layer 904 is formed. In some embodiments, the vias 928b may electrically couple lines 928a of different interconnect layers 906-910 together.


The interconnect layers 906-910 may include a dielectric material 926 disposed between the interconnect structures 928, as shown in FIG. 9. In some embodiments, dielectric material 926 disposed between the interconnect structures 928 in different ones of the interconnect layers 906-910 may have different compositions; in other embodiments, the composition of the dielectric material 926 between different interconnect layers 906-910 may be the same. The device layer 904 may include a dielectric material 926 disposed between the transistors 940 and a bottom layer of the metallization stack as well. The dielectric material 926 included in the device layer 904 may have a different composition than the dielectric material 926 included in the interconnect layers 906-910; in other embodiments, the composition of the dielectric material 926 in the device layer 904 may be the same as a dielectric material 926 included in any one of the interconnect layers 906-910.


A first interconnect layer 906 (referred to as Metal 1 or “M1”) may be formed directly on the device layer 904. In some embodiments, the first interconnect layer 906 may include lines 928a and/or vias 928b, as shown. The lines 928a of the first interconnect layer 906 may be coupled with contacts (e.g., the S/D contacts 924) of the device layer 904. The vias 928b of the first interconnect layer 906 may be coupled with the lines 928a of a second interconnect layer 908.


The second interconnect layer 908 (referred to as Metal 2 or “M2”) may be formed directly on the first interconnect layer 906. In some embodiments, the second interconnect layer 908 may include via 928b to couple the lines 928 of the second interconnect layer 908 with the lines 928a of a third interconnect layer 910. Although the lines 928a and the vias 928b are structurally delineated with a line within individual interconnect layers for the sake of clarity, the lines 928a and the vias 928b may be structurally and/or materially contiguous (e.g., simultaneously filled during a dual-damascene process) in some embodiments.


The third interconnect layer 910 (referred to as Metal 3 or “M3”) (and additional interconnect layers, as desired) may be formed in succession on the second interconnect layer 908 according to similar techniques and configurations described in connection with the second interconnect layer 908 or the first interconnect layer 906. In some embodiments, the interconnect layers that are “higher up” in the metallization stack 919 in the integrated circuit device 900 (i.e., farther away from the device layer 904) may be thicker that the interconnect layers that are lower in the metallization stack 919, with lines 928a and vias 928b in the higher interconnect layers being thicker than those in the lower interconnect layers.


The integrated circuit device 900 may include a solder resist material 934 (e.g., polyimide or similar material) and one or more conductive contacts 936 formed on the interconnect layers 906-910. In FIG. 9, the conductive contacts 936 are illustrated as taking the form of bond pads. The conductive contacts 936 may be electrically coupled with the interconnect structures 928 and configured to route the electrical signals of the transistor(s) 940 to external devices. For example, solder bonds may be formed on the one or more conductive contacts 936 to mechanically and/or electrically couple an integrated circuit die including the integrated circuit device 900 with another component (e.g., a printed circuit board or a package substrate). The integrated circuit device 900 may include additional or alternate structures to route the electrical signals from the interconnect layers 906-910; for example, the conductive contacts 936 may include other analogous features (e.g., posts) that route the electrical signals to external components.


In some embodiments in which the integrated circuit device 900 is a double-sided die, the integrated circuit device 900 may include another metallization stack (not shown) on the opposite side of the device layer(s) 904. This metallization stack may include multiple interconnect layers as discussed above with reference to the interconnect layers 906-910, to provide conductive pathways (e.g., including conductive lines and vias) between the device layer(s) 904 and additional conductive contacts (not shown) on the opposite side of the integrated circuit device 900 from the conductive contacts 936.


In other embodiments in which the integrated circuit device 900 is a double-sided die, the integrated circuit device 900 may include one or more through silicon vias (TSVs) through the die substrate 902; these TSVs may make contact with the device layer(s) 904, and may provide conductive pathways between the device layer(s) 904 and additional conductive contacts (not shown) on the opposite side of the integrated circuit device 900 from the conductive contacts 936. In some embodiments, TSVs extending through the substrate can be used for routing power and ground signals from conductive contacts on the opposite side of the integrated circuit device 900 from the conductive contacts 936 to the transistors 940 and any other components integrated into the die 900, and the metallization stack 919 can be used to route I/O signals from the conductive contacts 936 to transistors 940 and any other components integrated into the die 900.


Multiple integrated circuit devices 900 may be stacked with one or more TSVs in the individual stacked devices providing connection between one of the devices to any of the other devices in the stack. For example, one or more high-bandwidth memory (HBM) integrated circuit dies can be stacked on top of a base integrated circuit die and TSVs in the HBM dies can provide connection between the individual HBM and the base integrated circuit die. Conductive contacts can provide additional connections between adjacent integrated circuit dies in the stack. In some embodiments, the conductive contacts can be fine-pitch solder bumps (microbumps).



FIG. 10 is a block diagram of an example electrical device 1000 that may include one or more of the embodiments disclosed herein. For example, any suitable ones of the components of the electrical device 1000 may include one or more of assemblies 100, integrated circuit devices 900, or integrated circuit dies 802 disclosed herein. A number of components are illustrated in FIG. 10 as included in the electrical device 1000, but any one or more of these components may be omitted or duplicated, as suitable for the application. In some embodiments, some or all of the components included in the electrical device 1000 may be attached to one or more motherboards mainboards, or system boards. In some embodiments, one or more of these components are fabricated onto a single system-on-a-chip (SoC) die.


Additionally, in various embodiments, the electrical device 1000 may not include one or more of the components illustrated in FIG. 10, but the electrical device 1000 may include interface circuitry for coupling to the one or more components. For example, the electrical device 1000 may not include a display device 1006, but may include display device interface circuitry (e.g., a connector and driver circuitry) to which a display device 1006 may be coupled. In another set of examples, the electrical device 1000 may not include an audio input device 1024 or an audio output device 1008, but may include audio input or output device interface circuitry (e.g., connectors and supporting circuitry) to which an audio input device 1024 or audio output device 1008 may be coupled.


The electrical device 1000 may include one or more processor units 1002 (e.g., one or more processor units). As used herein, the terms “processor unit”, “processing unit” or “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory. The processor unit 1002 may include one or more digital signal processors (DSPs), application-specific integrated circuits (ASICs), central processing units (CPUs), graphics processing units (GPUs), general-purpose GPUs (GPGPUs), accelerated processing units (APUs), field-programmable gate arrays (FPGAs), neural network processing units (NPUs), data processor units (DPUs), accelerators (e.g., graphics accelerator, compression accelerator, artificial intelligence accelerator), controller cryptoprocessors (specialized processors that execute cryptographic algorithms within hardware), server processors, controllers, or any other suitable type of processor units. As such, the processor unit can be referred to as an XPU (or xPU).


The electrical device 1000 may include a memory 1004, which may itself include one or more memory devices such as volatile memory (e.g., dynamic random access memory (DRAM), static random-access memory (SRAM)), non-volatile memory (e.g., read-only memory (ROM), flash memory, chalcogenide-based phase-change non-voltage memories), solid state memory, and/or a hard drive. In some embodiments, the memory 1004 may include memory that is located on the same integrated circuit die as the processor unit 1002. This memory may be used as cache memory (e.g., Level 1 (L1), Level 2 (L2), Level 3 (L3), Level 4 (L4), Last Level Cache (LLC)) and may include embedded dynamic random access memory (eDRAM) or spin transfer torque magnetic random access memory (STT-MRAM).


In some embodiments, the electrical device 1000 can comprise one or more processor units 1002 that are heterogeneous or asymmetric to another processor unit 1002 in the electrical device 1000. There can be a variety of differences between the processing units 1002 in a system in terms of a spectrum of metrics of merit including architectural, microarchitectural, thermal, power consumption characteristics, and the like. These differences can effectively manifest themselves as asymmetry and heterogeneity among the processor units 1002 in the electrical device 1000.


In some embodiments, the electrical device 1000 may include a communication component 1012 (e.g., one or more communication components). For example, the communication component 1012 can manage wireless communications for the transfer of data to and from the electrical device 1000. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a nonsolid medium. The term “wireless” does not imply that the associated devices do not contain any wires, although in some embodiments they might not.


The communication component 1012 may implement any of a number of wireless standards or protocols, including but not limited to Institute for Electrical and Electronic Engineers (IEEE) standards including Wi-Fi (IEEE 802.11 family), IEEE 802.16 standards (e.g., IEEE 802.16-2005 Amendment), Long-Term Evolution (LTE) project along with any amendments, updates, and/or revisions (e.g., advanced LTE project, ultra mobile broadband (UMB) project (also referred to as “3GPP2”), etc.). IEEE 802.16 compatible Broadband Wireless Access (BWA) networks are generally referred to as WiMAX networks, an acronym that stands for Worldwide Interoperability for Microwave Access, which is a certification mark for products that pass conformity and interoperability tests for the IEEE 802.16 standards. The communication component 1012 may operate in accordance with a Global System for Mobile Communication (GSM), General Packet Radio Service (GPRS), Universal Mobile Telecommunications System (UMTS), High Speed Packet Access (HSPA), Evolved HSPA (E-HSPA), or LTE network. The communication component 1012 may operate in accordance with Enhanced Data for GSM Evolution (EDGE), GSM EDGE Radio Access Network (GERAN), Universal Terrestrial Radio Access Network (UTRAN), or Evolved UTRAN (E-UTRAN). The communication component 1012 may operate in accordance with Code Division Multiple Access (CDMA), Time Division Multiple Access (TDMA), Digital Enhanced Cordless Telecommunications (DECT), Evolution-Data Optimized (EV-DO), and derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The communication component 1012 may operate in accordance with other wireless protocols in other embodiments. The electrical device 1000 may include an antenna 1022 to facilitate wireless communications and/or to receive other wireless communications (such as AM or FM radio transmissions).


In some embodiments, the communication component 1012 may manage wired communications, such as electrical, optical, or any other suitable communication protocols (e.g., IEEE 802.3 Ethernet standards). As noted above, the communication component 1012 may include multiple communication components. For instance, a first communication component 1012 may be dedicated to shorter-range wireless communications such as Wi-Fi or Bluetooth, and a second communication component 1012 may be dedicated to longer-range wireless communications such as global positioning system (GPS), EDGE, GPRS, CDMA, WiMAX, LTE, EV-DO, or others. In some embodiments, a first communication component 1012 may be dedicated to wireless communications, and a second communication component 1012 may be dedicated to wired communications.


The electrical device 1000 may include battery/power circuitry 1014. The battery/power circuitry 1014 may include one or more energy storage devices (e.g., batteries or capacitors) and/or circuitry for coupling components of the electrical device 1000 to an energy source separate from the electrical device 1000 (e.g., AC line power).


The electrical device 1000 may include a display device 1006 (or corresponding interface circuitry, as discussed above). The display device 1006 may include one or more embedded or wired or wirelessly connected external visual indicators, such as a heads-up display, a computer monitor, a projector, a touchscreen display, a liquid crystal display (LCD), a light-emitting diode display, or a flat panel display.


The electrical device 1000 may include an audio output device 1008 (or corresponding interface circuitry, as discussed above). The audio output device 1008 may include any embedded or wired or wirelessly connected external device that generates an audible indicator, such speakers, headsets, or earbuds.


The electrical device 1000 may include an audio input device 1024 (or corresponding interface circuitry, as discussed above). The audio input device 1024 may include any embedded or wired or wirelessly connected device that generates a signal representative of a sound, such as microphones, microphone arrays, or digital instruments (e.g., instruments having a musical instrument digital interface (MIDI) output). The electrical device 1000 may include a Global Navigation Satellite System (GNSS) device 1018 (or corresponding interface circuitry, as discussed above), such as a Global Positioning System (GPS) device. The GNSS device 1018 may be in communication with a satellite-based system and may determine a geolocation of the electrical device 1000 based on information received from one or more GNSS satellites, as known in the art.


The electrical device 1000 may include another output device 1010 (or corresponding interface circuitry, as discussed above). Examples of the other output device 1010 may include an audio codec, a video codec, a printer, a wired or wireless transmitter for providing information to other devices, or an additional storage device.


The electrical device 1000 may include another input device 1020 (or corresponding interface circuitry, as discussed above). Examples of the other input device 1020 may include an accelerometer, a gyroscope, a compass, an image capture device (e.g., monoscopic or stereoscopic camera), a trackball, a trackpad, a touchpad, a keyboard, a cursor control device such as a mouse, a stylus, a touchscreen, proximity sensor, microphone, a bar code reader, a Quick Response (QR) code reader, electrocardiogram (ECG) sensor, PPG (photoplethysmogram) sensor, galvanic skin response sensor, any other sensor, or a radio frequency identification (RFID) reader.


The electrical device 1000 may have any desired form factor, such as a hand-held or mobile electrical device (e.g., a cell phone, a smart phone, a mobile internet device, a music player, a tablet computer, a laptop computer, a 2-in-1 convertible computer, a portable all-in-one computer, a netbook computer, an ultrabook computer, a personal digital assistant (PDA), an ultra mobile personal computer, a portable gaming console, etc.), a desktop electrical device, a server, a rack-level computing solution (e.g., blade, tray or sled computing systems), a workstation or other networked computing component, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a stationary gaming console, smart television, a vehicle control unit, a digital camera, a digital video recorder, a wearable electrical device or an embedded computing system (e.g., computing systems that are part of a vehicle, smart home appliance, consumer electronics product or equipment, manufacturing equipment). In some embodiments, the electrical device 1000 may be any other electronic device that processes data. In some embodiments, the electrical device 1000 may comprise multiple discrete physical components. Given the range of devices that the electrical device 1000 can be manifested as in various embodiments, in some embodiments, the electrical device 1000 can be referred to as a computing device or a computing system.


Illustrative examples of the technologies described throughout this disclosure are provided below. Embodiments of these technologies may include any one or more, and any combination of, the examples described below. In some embodiments, at least one of the systems or components set forth in one or more of the preceding figures may be configured to perform one or more operations, techniques, processes, and/or methods as set forth in the following examples.


Example 1 is an apparatus comprising: a glass substrate; a metal; and a polymeric layer between the metal and the glass substrate, the polymeric layer comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone, wherein the polymeric layer is bonded to the glass substrate via the R1 groups and bonded to the metal via the R2 groups.


Example 2 includes the subject matter of Example 1, wherein the R3 groups are cross-linked between a polymer backbone of a first polymer molecule and a polymer backbone of a second polymer molecule.


Example 3 includes the subject matter of Example 1 or 2, wherein the polymeric layer is between 3 nm to 20 nm thick.


Example 4 includes the subject matter of any one of Examples 1-3, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.


Example 5 includes the subject matter of any one of Examples 1-4, wherein the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.


Example 6 includes the subject matter of any one of Examples 1-5, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.


Example 7 includes the subject matter of any one of Examples 1-6, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.


Example 8 includes the subject matter of any one of Examples 1-7, wherein a molecular weight of the polymer backbone is less than an entanglement molecular weight of the polymer backbone.


Example 9 includes the subject matter of any one of Examples 1-8, wherein the polymer backbone has a glass transition temperature that is less than 30° C.


Example 10 is an integrated circuit package substrate comprising: a glass core layer comprising Silicon and Oxygen; metal vias electrically coupling a first side of the core layer and a second side of the core layer; and a polymeric layer between the metal vias and the core layer, the polymeric layer comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone, wherein the polymeric layer is bonded to the glass substrate via the R1 groups and bonded to the metal via the R2 groups.


Example 11 includes the subject matter of Example 10, wherein the R3 groups are cross-linked between a polymer backbone of a first polymer molecule and a polymer backbone of a second polymer molecule.


Example 12 includes the subject matter of Example 10 or 11, wherein the polymeric layer is between 3 nm to 20 nm thick.


Example 13 includes the subject matter of any one of Examples 10-12, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.


Example 14 includes the subject matter of any one of Examples 10-13, wherein the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.


Example 15 includes the subject matter of any one of Examples 10-14, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.


Example 16 includes the subject matter of any one of Examples 10-15, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.


Example 17 includes the subject matter of any one of Examples 10-16, wherein a molecular weight of the polymer backbone is less than an entanglement molecular weight of the polymer backbone.


Example 18 includes the subject matter of any one of Examples 10-17, wherein the polymer backbone has a glass transition temperature that is less than 30° C.


Example 19 is an integrated circuit device comprising the integrated circuit package substrate of any one of Examples 10-18 and an integrated circuit die coupled to the package substrate.


Example 20 is a computing system comprising a main circuit board and the integrated circuit device of Example 19.


Example 21 is a method comprising: depositing a polymeric film on a surface of a glass substrate, the polymeric film comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone; curing the polymeric film; and depositing a metal on the polymeric film.


Example 22 includes the subject matter of Example 21, further comprising plasma treating the surface of the glass substrate before depositing the polymeric layer.


Example 23 includes the subject matter of Example 21, further comprising treating the surface of the glass substrate with hydrofluoric acid (HF) before depositing the polymeric layer.


Example 24 includes the subject matter of any one of Examples 21-23, further comprising curing the polymeric film after depositing the metal on the polymeric film.


Example 25 includes the subject matter of any one of Examples 21-24, wherein depositing the metal comprising electrically plating the metal.


Example 26 includes the subject matter of any one of Examples 21-25, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.


Example 27 includes the subject matter of any one of Examples 21-26, the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, thiolate, thioacetate, disulfide, alkyl azide, aryl azide, nitrile, phosphate, silyl, alkyl, phosphonate ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.


Example 28 includes the subject matter of any one of Examples 21-27, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.


Example 29 includes the subject matter of any one of Examples 21-28, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.


Example 30 includes the subject matter of any one of Examples 21-29, wherein a molecular weight of the polymer backbone is less than an entanglement molecular weight of the polymer backbone.


Example 31 includes the subject matter of any one of Examples 21-30, wherein the polymer backbone has a glass transition temperature that is less than 30° C.


In the above description, various aspects of the illustrative implementations have been described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present disclosure may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials, and configurations have been set forth to provide a thorough understanding of the illustrative implementations. However, it will be apparent to one skilled in the art that the present disclosure may be practiced without all of the specific details. In other instances, well-known features have been omitted or simplified in order not to obscure the illustrative implementations.


For the purposes of the present disclosure, the phrase “A and/or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).


The terms “over,” “under,” “between,” “above,” and “on” as used herein may refer to a relative position of one material layer or component with respect to other layers or components. For example, one layer disposed over or under another layer may be directly in contact with the other layer or may have one or more intervening layers. Moreover, one layer disposed between two layers may be directly in contact with the two layers or may have one or more intervening layers. In contrast, a first layer “on” a second layer is in direct contact with that second layer. Similarly, unless explicitly stated otherwise, one feature disposed between two features may be in direct contact with the adjacent features or may have one or more intervening features.


The above description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.


The term “coupled with,” along with its derivatives, may be used herein. “Coupled” may mean one or more of the following. “Coupled” may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements indirectly contact each other, but yet still cooperate or interact with each other, and may mean that one or more other elements are coupled or connected between the elements that are said to be coupled with each other. The term “directly coupled” may mean that two or more elements are in direct contact.


In various embodiments, the phrase “a first feature formed, deposited, or otherwise disposed on a second feature” may mean that the first feature is formed, deposited, or disposed over the second feature, and at least a part of the first feature may be in direct contact (e.g., direct physical and/or electrical contact) or indirect contact (e.g., having one or more other features between the first feature and the second feature) with at least a part of the second feature. Further, as used herein, the phrase “located on” in the context of a first layer or component located on a second layer or component may refer to the first layer or component being directly physically attached to the second part or component (no layers or components between the first and second layers or components) or physically attached to the second layer or component with one or more intervening layers or components. Additionally, as used herein, the term “adjacent” may refer to layers or components that are in physical contact with each other. That is, there is no layer or component between the stated adjacent layers or components. For example, a layer X that is adjacent to a layer Y refers to a layer that is in physical contact with layer Y.


Where the disclosure recites “a” or “a first” element or the equivalent thereof, such disclosure includes one or more such elements, neither requiring nor excluding two or more such elements. Further, ordinal indicators (e.g., first, second, or third) for identified elements are used to distinguish between the elements, and do not indicate or imply a required or limited number of such elements, nor do they indicate a particular position or order of such elements unless otherwise specifically stated.

Claims
  • 1. An apparatus comprising: a glass substrate;a metal; anda polymeric layer between the metal and the glass substrate, the polymeric layer comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone, wherein the polymeric layer is bonded to the glass substrate via the R1 groups and bonded to the metal via the R2 groups.
  • 2. The apparatus of claim 1, wherein the R3 groups are cross-linked between a polymer backbone of a first polymer molecule and a polymer backbone of a second polymer molecule.
  • 3. The apparatus of claim 1, wherein the polymeric layer is between 3 nm to 20 nm thick.
  • 4. The apparatus of claim 1, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.
  • 5. The apparatus of claim 1, wherein the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, thiolate, thioacetate, disulfide, alkyl azide, aryl azide, nitrile, phosphate, silyl, alkyl, phosphonate ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.
  • 6. The apparatus of claim 1, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.
  • 7. The apparatus of claim 1, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.
  • 8. The apparatus of claim 1, wherein a molecular weight of the polymer backbone is less than an entanglement molecular weight of the polymer backbone.
  • 9. The apparatus of claim 1, wherein the polymer backbone has a glass transition temperature that is less than 30° C.
  • 10. An integrated circuit package substrate comprising: a glass core layer comprising Silicon and Oxygen;metal vias electrically coupling a first side of the core layer and a second side of the core layer; anda polymeric layer between the metal vias and the core layer, the polymeric layer comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone, wherein the polymeric layer is bonded to the glass substrate via the R1 groups and bonded to the metal via the R2 groups.
  • 11. The integrated circuit package substrate of claim 10, wherein the R3 groups are cross-linked between a polymer backbone of a first polymer molecule and a polymer backbone of a second polymer molecule.
  • 12. The integrated circuit package substrate of claim 10, wherein the polymeric layer is between 3 nm to 20 nm thick.
  • 13. The integrated circuit package substrate of claim 10, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.
  • 14. The integrated circuit package substrate of claim 10, wherein the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, thiolate, thioacetate, disulfide, alkyl azide, aryl azide, nitrile, phosphate, silyl, alkyl, phosphonate ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.
  • 15. The integrated circuit package substrate of claim 10, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.
  • 16. The integrated circuit package substrate of claim 10, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.
  • 17. An integrated circuit device comprising the integrated circuit package substrate of claim 10 and an integrated circuit die coupled to the package substrate.
  • 18. A method comprising: depositing a polymeric film on a surface of a glass substrate, the polymeric film comprising polymer molecules with an R1 group, an R2 group, a polymer backbone between the R1 group and R2 group, and an R3 group side-attached to the polymer backbone;curing the polymeric film; anddepositing a metal on the polymeric film.
  • 19. The method of claim 18, further comprising plasma treating the surface of the glass substrate before depositing the polymeric layer or treating the surface of the glass substrate with hydrofluoric acid (HF) before depositing the polymeric layer.
  • 20. The method of claim 18, further comprising curing the polymeric film after depositing the metal on the polymeric film.
  • 21. The method of claim 18, wherein depositing the metal comprising electrically plating the metal.
  • 22. The method of claim 18, wherein the R1 groups comprise one or more of an amine, carboxylic acid, epoxide, and alkene.
  • 23. The method of claim 18, the R2 groups comprise one or more of an azole family material, imidazole, pyrimidine, indazole, histidine, thiol, phosphate, cyanoacrylate, amides, imides, hydroxyl, amines, phosphines, thiol, thiolate, thioacetate, disulfide, alkyl azide, aryl azide, nitrile, phosphate, silyl, alkyl, phosphonate ester, phosphonamide, sulfonamides, sulfenate, sulfinate, sulfonate, boronic acid, phosphonic acids, carboxylic acids, phosphorous dichloride, alkenes, and an alkyne material.
  • 24. The method of claim 18, wherein the R3 groups comprise one or more of an epoxide, alkene, amine, carboxylic acid, zwitterion, azole family material, thiol, phosphate, cyanoacrylate; amides, and imides.
  • 25. The method of claim 18, wherein the polymer backbone comprises one or more of Polysiloxane, Poly(methyl methacrylate), Poly(N-vinyl acetamide), Polyvinylidene fluoride, and Polystyrene.