This application claims priority to and the benefit of EP 23169228.6 filed on Apr. 21, 2023. The disclosures of the above applications are incorporated herein by reference.
The present disclosure relates to a printed circuit board (PCB), a layout structure of the PCB, use of the PCB and a method of producing the PCB.
The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.
Printed circuit boards (PCBs) have become a desired part of people's daily lives. PCBs are widely used in electronic devices, such as smartphones, computers, cars and home appliances. In particular, with the increasing demand for smaller, compacter and lighter electronic devices, the size of the PCBs plays a desired role in achieving this goal. One solution for providing compact PCBs is to use a multiplayer PCB, such as double sided PCB. Specifically, instead of having one layer of copper traces and components on a single side, a multilayer PCB has several layers sandwiched together with connections between them. This allows a higher density of components and connections in a smaller area than a single-layer PCB.
Additionally, with increasing competition, changing customer demands, and rising production costs, manufacturers are currently facing immense pressure to reduce the production cost of PCBs and related products. As a result, various strategies to lower the costs of production have been explored, so as to remain competitive in the market and maintain profitability.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all of its features.
One of a number of aspects of the present disclosure relates to a Printed Circuit Board, PCB, including: a first thermal pad on a first side of the PCB for a first integrated circuit, IC, having a first exposed pad; and a second thermal pad on a second side of the PCB for a second integrated circuit, IC, having a second exposed pad. The first thermal pad and the second thermal pad overlap at least partially in a direction perpendicular to the plane of the PCB. By arranging two partially overlapping thermal pads on both sides of the PCB, the side of the PCB opposite to an IC with an exposed pad is left open and can be used to accommodate another thermal pad, thus, the PCB can be made more compact.
In one or more embodiments, the first thermal pad and the second thermal pad may be substantially identical or have different dimensions. In other words, the two thermal pads do not have to be identical. This provides that the PCB is adaptable to ICs having exposed pads of different dimensions. As such, the PCB can be adapted to at least two types of ICs.
In one or more embodiments, geometric centers of the first thermal pad and the second thermal pad may be aligned and may overlap in the direction perpendicular to the plane of the PCB, so that heat dissipated by the thermal pads would not affect the function of components on the opposite side of the PCB. Furthermore, such an arrangement would effectively used the available space on the PCB.
In one or more embodiments, the PCB may further include a plurality of thermal vias, with one end of each thermal via connecting to the first thermal pad and the other end connecting to the second thermal pad. Alternatively, the thermal vias may be through-holes traversing the thermal pads and the PCB.
In one or more embodiments, the PCB may further comprise a first IC, the first exposed pad of the first IC may connect to the first thermal pad of the PCB, and the second thermal pad may remain unoccupied. Alternatively, the PCB may further include a second IC, the second exposed pad of the second IC may connect to the second thermal pad of the PCB, and the first thermal pad may remain unoccupied. In one or more implementations, only one of the thermal pads is connected (soldered) to an IC, and the other thermal pad is intentionally left unoccupied. In such way, heat generated by the IC that is implemented (populated) can be effectively dissipated. Still alternatively, it may be also possible that both the first and the second thermal pads remain unoccupied. As such, a single PCB can be adapted for at least three implementations. This can significantly reduce the production and certification cost of the PCB. It is also conceivable that both the first and the second thermal pads may be populated with ICs, if the ICs dissipate minimal heat during working.
In one or more embodiments, the first IC and the second IC may be video serializer and video deserializer, respectively. By implementing ICs relying on similar or same supporting components to enable them working properly, the PCB as described above can be most efficiently designed and used. Other ICs, such as radio frequency modulators and demodulators, digital-to-analog converters, analog-to-digital converters, or wireless transmitters and receivers, may be selected based on specific needs. In other words, the ICs that can be populated and use the thermal pads are not limited to any type.
In one or more embodiments, the PCB may include more thermal pads, e.g. a third and a fourth thermal pads. The third and fourth thermal pads may include the same or similar features to the first and the second thermal pads, respectively.
In another form, the present disclosure relates to a layout structure of a PCB including: a first footprint on a first side of the layout structure for a first IC to be connected to the PCB; and a second footprint on a second side of the layout structure for a second IC to be connected to the PCB. The first footprint and the second footprint overlap at least partially in a direction perpendicular to the plane of the PCB.
In one or more embodiments, the first footprint and the second footprint may be substantially identical or have different dimensions. Optionally, geometric centers of the first footprint and the second footprint may be aligned and may overlap in a direction perpendicular to the plane of the PCB.
In yet another form, the present disclosure relates to a method of manufacturing a PCB. The method includes providing a substrate; forming a first thermal pad on the first side of the substrate; and forming a second thermal pad on the second side of the substrate. The first thermal pad and the second thermal pad overlap at least partially in a direction perpendicular to the plane of the PCB. The substrate may be a copper clad laminate including a laminate sandwiched by two copper layers.
In one or more embodiments, the method may further include forming thermal vias in the PCB, with one end of each thermal via connecting to the first thermal pad and the other end connecting to the second thermal pad. Alternatively, the thermal vias may be through-holes traversing the thermal pads and the PCB.
In one or more embodiments, the method may include connecting a first exposed pad of a first IC to the first thermal pad and leaving the second thermal pad unoccupied. Alternatively, the method may include connecting a second exposed pad of a second IC to the second thermal pad and leaving the first thermal pad unoccupied.
In one or more embodiments, the method may include forming more thermal pads, e.g. a third and a fourth thermal pads on the PCB. The third and fourth thermal pads may be formed by the same or a similar method of forming the first and the second thermal pads, respectively. In one form, the present disclosure relates to using of the PCB as described above, for example, in consumer electronics, automobile, or the like.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
There now follows, by way of example only, a detailed description of exemplary embodiments of the present disclosure. These examples are described in reference to the figures identified above, which are included to provide further detail and clarity. It should be understood that the examples described are not limiting, and that other examples falling within the scope of the disclosure may exist.
Referring to
In one or more embodiments, the ICs 102 and 106 may be components both including exposed pads for thermal dissipation. The ICs 102 and 106 may be ICs used in similar applications. For example, the first and the second ICs 102 and 106 may be video serializer and video deserializer, radio frequency modulator and demodulator, digital-to-analog converter and analog-to-digital converter, wireless transmitter and receiver, or the like. In addition to this, or as another option, it is possible that the first and the second ICs 102 and 106 rely on similar or identical supporting components to enable them function properly, and/or are used in a comparable PCB layout. Alternatively, any ICs can be used based on actual needs.
Referring to
To implement (also known as populate) the first IC 102 shown in
Similarly, referring to
In the case of the prior art shown in
Referring to
As can be seen in
As shown in
The layout structure 300 may also include footprints for other electronic components or ICs that are illustrated as dashed rectangles. It goes without saying that the layout structure 300 is for illustration purpose only. The number and variety of electronic components or ICs can be selected as needed, and they can be positioned anywhere on the PCB to fulfil actual application needs.
Alternatively, according to one or more embodiments as shown in
A three-dimensional view of the structure of the thermal pads 304, 308 and thermal vias 406 on the PCB, particularly in the area where the thermal pads 304, 308 overlap, can be observed from
In one or more embodiments of the present disclosure, the centroids (geometric center) of the two thermal pads 304, 308 are aligned and overlap in the direction perpendicular to the plane of the PCB, so that heat dissipated by the thermal pads would not affect the function of components on the opposite side of the PCB. Also, such arrangement may provide an efficient way of using the areas on the PCB.
In one or more implementations in which the first IC 102 is desired, it is soldered on the top side of the PCB 306 at a specific location that corresponds to the first footprint 302. The exposed pad 104 of the first IC 102 is applied (soldered) on the first thermal pad 308 through a first solder 311. In this case, the second thermal pad 304 remains unoccupied (free from being connected to any component). As such, the thermal pad 308 along with the thermal vias 406 dissipates heat generated by the first IC 102. In addition, the heat dissipation effect is further improved by the existence of the second thermal pad 304.
Similarly, in one or more implementations in which the second IC 106 is desired, it is soldered on the bottom side of the PCB 306 at a specific location that corresponds to the second footprint 310. The exposed pad 108 of the second IC 106 is applied (soldered) on the second thermal pad 304 through a second solder 312. In this case, the first thermal pad remains unoccupied (free from being attached to any component). As such, the thermal pad 304 along with the thermal vias 406 dissipates heat generated by the second IC 106. In addition, the heat dissipation effect is further improved by the existence of the first thermal pad 308. It goes without saying that in the implementations, contact leads of the first IC 102 and the second IC 106 are also soldered on corresponding solder pads of the PCB.
In the present disclosure, while it is an option to populate only one of the thermal pads with an IC at a time to improve heat dissipation, it is conceivable that both thermal pads can be used if the ICs produce minimal heat during operation.
In one or more embodiments, the ICs 102 and 106 may be a video serializer and a video deserializer having exposed pads with same or different dimensions, respectively. For example, if the video serializer is implemented, it is mounted on the side of the PCB that is dedicated for the video serializer, and the other side of the PCB is left free. Similarly, if the video deserializer is implemented, it is mounted on the side of the PCB that is dedicated for the video deserializer, and the other side of the PCB is left free. Other ICs, such as radio frequency modulators and demodulators, digital-to-analog converters, analog-to-digital converters, or wireless transmitters and receivers, may be selected based on specific needs. In other words, the ICs that can be populated are not limited to any type.
In one or more embodiments, it may be possible that none of the ICs 102 and 106 are desired. In such case, both the first thermal pad 308 and the second thermal pad 304 may be unoccupied. Based on the present disclosure, it is also conceivable that further thermal pads may be included on the PCB, for example, third and fourth thermal pads, the further thermal pads may be arranged in a similar way as described above.
The PCB layout according to the present disclosure takes advantage of both the top and bottom sides of the board to include thermal pads for ICs in an overlapping arrangement. This design and the produced PCB make efficient use of space that would otherwise go unused due to the thermal characteristics of an IC having an exposed pad. Specifically, traditionally, the side of the PCB opposite to an IC with an exposed pad is intentionally left unused to enable effective heat dissipation during operation. The present disclosure adapts a single PCB for multiple applications involving using different ICs having exposed pads. Consequently, the PCB can be made more compact, and the production and certification cost of PCBs can be significantly reduced.
At step 600b, the substrate is exposed to UV light through a photomask 610, which is a mask that has the pattern of the desired electrodes, e.g. the solder pads and the thermal pad of the first IC 102. The process shown in
At step 600k, thermal vias is formed in the PCB. The formation of thermal vias may be achieved through various methods, including mechanical drilling, laser drilling, or any other suitable method. Mechanical drilling involves the use of a drill bit to create holes in the PCB. The size and shape of the holes may vary depending on the design and requirements of the PCB. Alternatively, laser drilling may also be used to create the thermal vias. This method uses a high-powered laser to remove material from the PCB and create the desired holes. Once the holes are formed, copper plating may be applied to the inner walls of the vias to enhance thermal conductivity. The plating material used may vary, depending on the design specifications of the PCB. The PCB produced in this process is similar to that shown in
It goes without saying that the methods are not limited and other methods may be applied. For example, to produce the PCB shown in
In the present disclosure, it is preferable that the first thermal pad 308 may be formed in a way in which it at least partially overlaps with the second thermal pad 304 in a direction perpendicular to the plane of PCB 306. It may be possible that the first thermal pad 308 and the second thermal pad 304 may be formed in a way that they fully overlap in the direction perpendicular to the plane of the PCB 306. This may be the case when the first thermal pad 308 and the second thermal pad 304 have a same dimension. It goes without saying that the dimensions of the two thermal pads do not have to be identical. Optionally, the centroids (geometric center) of the two thermal pads are aligned and overlap in the direction perpendicular to the plane of the PCB, so that heat dissipated by the thermal pads would not affect the function of components on the opposite side of the PCB. In one or more embodiments, further thermal pads may be formed on the PCB by the process as described above or by similar processes.
It is conceivable that the steps shown in
As one skilled in the art would appreciate, one or more embodiments disclosed in the present disclosure can be combined in any combination. In other words, the features, components, and methods described can be combined to suit specific needs and requirements of a particular application.
Unless otherwise expressly indicated herein, all numerical values indicating mechanical/thermal properties, compositional percentages, dimensions and/or tolerances, or other characteristics are to be understood as modified by the word “about” or “approximately” in describing the scope of the present disclosure. This modification is desired for various reasons including industrial practice, material, manufacturing, and assembly tolerances, and testing capability.
As used herein, the phrase at least one of A, B, and C should be construed to mean a logical (A OR B OR C), using a non-exclusive logical OR, and should not be construed to mean “at least one of A, at least one of B, and at least one of C.”
The description of the disclosure is merely exemplary in nature and, thus, variations that do not depart from the substance of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure.
Number | Date | Country | Kind |
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23169228.6 | Apr 2023 | EP | regional |