The present disclosure generally relates to a reticle stage for preventing haze contamination and an exposure apparatus having the same. More specifically, the present disclosure relates to a reticle stage having an electrostatic generator that can prevent haze particles from contaminating the reticle.
Integrated circuits are generally made by photolithographic processes that use reticles (or photomasks) and an associated light source to project a circuit image on the surface of a silicon wafer. Reticles are generally made from flat pieces of quartz or soda-lime glass coated with a metallic layer (e.g., a chromium layer) forming a pattern for an electronic circuit. A pellicle is typically used to seal the reticle, so as to isolate and protect the patterns of the reticle surface from particulate contamination and eliminate dust or other particles from the focal plane of the pattern. The reticle and the pellicle may be collectively called a reticle assembly. Contaminating particles may be caught between the reticle and the pellicle when the two are affixed together. The contaminating particles on the surface of the reticle and pellicle may cause the photolithographic pattern transmitted on the wafer to change, distort, alter, etc. from its intended design, ultimately impacting the quality of the semiconductor device manufactured. Referring to
One type of contaminating particles is referred as haze particles. Haze particles are precipitants formed from chemical residuals or impurities of the reticle cleaning processes.
For example, as illustrated in
Accordingly, there remains a need to provide an apparatus that can prevent haze particles from contaminating the reticle.
In view of above, the present disclosure is directed to a reticle stage and an exposure apparatus having an electrostatic generator that can prevent haze particles from contaminating the reticle.
An implementation of the present disclosure is directed to a reticle stage for holding a reticle assembly. The reticle assembly has a reticle and a pellicle covering the reticle. The reticle stage includes a reticle stage base, a reticle holder disposed on the reticle stage base and for holding the reticle assembly over the reticle stage base, and an electrostatic generator coupled to the reticle assembly. The electrostatic generator is configured to generate static electricity to the reticle assembly. The static electricity alternates between positive electricity and negative electricity.
Another implementation of the present disclosure is directed to an exposure apparatus for transferring a pattern of a reticle assembly onto a wafer. The exposure apparatus includes an illumination module configured to illuminate the reticle assembly with light from a light source, a reticle stage configured to hold the reticle assembly, a projection module configured to project the pattern of the reticle assembly onto the wafer, and a wafer stage configured to position the wafer. The reticle stage includes a reticle stage base, a reticle holder disposed on the reticle state base and for holding the reticle assembly over the reticle stage base, and an electrostatic generator coupled to the reticle assembly. The electrostatic generator is configured to generate static electricity to the reticle assembly. The static electricity alternates between positive electricity and negative electricity.
Yet another implementation of the present disclosure is directed to a method of holding a reticle assembly during an exposure process to transfer a pattern of the reticle assembly onto a wafer. The reticle assembly has a reticle and a pellicle covering the reticle. As shown in
As described above, the reticle stage and the exposure apparatus of the implementation of the present disclosure includes an electrostatic generator to generate static electricity to the reticle and the pellicle of the reticle assembly. The static electricity alternates between positive electricity and negative electricity at a predefined frequency to move charged particles trapped in the reticle assembly away from the surface of the reticle and the pellicle. Therefore, the reticle stage and the exposure apparatus of the implementations of the present disclosure can prevent haze particle formation on the surface of the reticle, and greatly reduce wafer defects caused by haze contamination.
Implementations of the present technology will now be described, by way of example only, with reference to the attached figures.
The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which example implementations of the disclosure are shown. This disclosure may, however, be implemented in many different forms and should not be construed as limited to the example implementations set forth herein. Rather, these example implementations are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Like reference numerals refer to like elements throughout.
The terminology used herein is for the purpose of describing particular example implementations only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” or “includes” and/or “including” or “has” and/or “having” when used herein, specify the presence of stated features, regions, integers, actions, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, actions, operations, elements, components, and/or groups thereof.
It will be understood that the term “and/or” includes any and all combinations of one or more of the associated listed items. It will also be understood that, although the terms first, second, third etc. may be used herein to describe various elements, components, regions, parts and/or sections, these elements, components, regions, parts and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, part or section from another element, component, region, layer or section. Thus, a first element, component, region, part or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure, and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
The description will be made as to the example implementations of the present disclosure in conjunction with the accompanying drawings in
The present disclosure will be further described hereafter in combination with the accompanying figures.
Referring to
The reticle stage 330 positions the reticle assembly 331 by moving the reticle assembly 331 in the Y-axis direction. In this implementation, the reticle stage 330 for holding the reticle assembly 331 includes a reticle stage base 332, a reticle holder 333 disposed on the reticle stage base 332 and for holding the reticle assembly 331 over the reticle stage base 332, and an electrostatic generator 336 coupled to the reticle assembly 331 to generate the static electricity to the reticle assembly 331. A first driving unit 334 drives the reticle stage base 332 according to a driving pattern. A first interferometer 335 continuously measures the position of the reticle stage base 332. The control unit 370 controls the first driving unit 334 to move the reticle stage base 332 according to the driving pattern at high accuracy.
The determination unit 360 determines a feature of the reticle assembly 331 placed on the reticle stage base 332. The determination unit 360 is constructed by, for example, a reading unit that reads an identifier such as a barcode formed on the reticle assembly 331. Also, the determination unit 360 may be constructed by an image sensing unit that senses the image of the reticle assembly 331, such as an area sensor, reflective sensor, or camera, and an image processing unit that processes an image sensed by the image sensing unit. The feature of the reticle assembly 331 includes, for example, at least one of the type of the reticle and the shape of the reticle. The type of the reticle varies. Examples are a general reticle (e.g., a reticle on which a circuit pattern is drawn) used to fabricate a semiconductor device, and a special reticle used for a special purpose. The special reticle may include various jigs and is not limited to the reticle on which a circuit pattern is formed.
The projection module 340 projects the pattern of the reticle assembly 331 illuminated by the light from the illumination module 320 at a predetermined magnification, such as ¼ or ⅕, onto the wafer 351. The projection module 340 may employ a first optical module solely including a plurality of lens elements, a second optical module including a plurality of lens elements and at least one concave minor (e.g., a catadioptric optical system), a third optical module including a plurality of lens elements and at least one diffractive optical element such as a kinoform, and a full minor module. Any necessary correction of the chromatic aberration may be performed by using a plurality of lens elements made from soda-lime glass materials having different dispersion values (or Abbe values), or arrange a diffractive optical element to disperses the light in a direction opposite to that of the lens elements.
The wafer stage 350 positions the wafer 351 by moving the wafer 351 in the X-axis and Y-axis directions. In this implementation, the wafer stage 350 includes a wafer stage base 352 on which the wafer 351 is placed, a wafer holder 353 for holding the wafer 351 on the wafer stage base 352, and a second driving unit 354 for driving the wafer stage base 352. A second interferometer 355 continuously measures the position of the wafer stage base 352. The control unit 370 controls the position of the wafer stage base 352 through the second driving unit 354 at high accuracy.
The control unit 370 includes a central processing unit (CPU) and a memory, and controls the overall operation of the exposure apparatus 300. The control unit 370 controls an exposure process of transferring the pattern of the reticle assembly 331 onto the wafer 351.
Referring to
Referring to
Referring to
According to yet another implementation, the present disclosure is also directed to an exposure apparatus for transferring a pattern of a reticle assembly onto a wafer. The exposure apparatus and the reticle assemble can be respectively referred to the exposure apparatus 300 and the reticle assembly 331 of
The wafer stage 350 of the exposure apparatus 300 includes a wafer stage base 352, a wafer holder 353 disposed on the wafer stage base and for holding the wafer 351 over the wafer stage base 352. The exposure apparatus 300 may further include a first driving unit 334 coupled to the reticle stage base 332 and configured to drive the reticle stage base 332, a second driving unit 354 coupled to the wafer stage base 352 and configured to drive the wafer stage base 352, and a control unit 370 coupled to the first driving unit 334 and the second driving unit 354 to control a driving pattern of the first driving unit 334 and the second driving unit 354. The exposure apparatus 300 may further include a first interferometer 335 configured to measure a position of the retile stage base 332, and a second interferometer 355 configured to measure a position of the wafer stage base 352.
As described above, the reticle stage and the exposure apparatus of the implementations of the present disclosure include an electrostatic generator to generate static electricity to the reticle and the pellicle of the reticle assembly. The static electricity alternates between positive electricity and negative electricity at a constant frequency to move charged particles trapped in the reticle assembly away from the surface of the reticle and the pellicle. Therefore, the reticle stage and the exposure apparatus of the implementations of the present disclosure can prevent haze particle formation on the surface of the reticle, and greatly reduce wafer defects caused by haze contamination.
The implementations shown and described above are only examples. Many details are often found in the art such as the other features of a reticle stage and an exposure apparatus. Therefore, many such details are neither shown nor described. Even though numerous characteristics and advantages of the present technology have been set forth in the foregoing description, together with details of the structure and function of the present disclosure, the disclosure is illustrative only, and changes may be made in the detail, especially in matters of shape, size, and arrangement of the parts within the principles of the present disclosure, up to and including the full extent established by the broad general meaning of the terms used in the claims. It will therefore be appreciated that the implementations described above may be modified within the scope of the claims.