The present invention relates to a scanning electron microscope. More particularly, it relates to a scanning electron microscope having means for detecting a scanning transmission electron and a scanning transmission electron microscope.
A scanning electron microscope is an instrument which focuses a primary electron beam emitted from an electron gun on a sample through a magnetic field lens, scans the sample with the primary electron beam through a magnetic field deflector or an electric field deflector, and detects secondary charged particles (for example, secondary electrons or scanning transmission electrons) from the sample, thereby obtaining an enlarged image of the sample. The observation magnification of the enlarged image of the sample is defined by the ratio between the scanning width of the primary electron beam on the sample surface and the display width of the enlarged image formed by the secondary charged particles obtained from the scanned area. The scanning width of the primary electron beam on the sample can be arbitrarily changed by the deflector. Therefore, if the display width of the enlarged image is constant, the observation magnification decreases by widening the scanning area of the primary electron beam on the sample, and the observation magnification increases by narrowing the scanning area. Hereinafter, for the sake of simplicity, the following description will be made on the assumption that the magnification value in this specification is defined with the display width of the enlarged image of 100 mm which is close to the generally used value. In this case, a magnification of 10,000× indicates a state in which a sample image of a 10-μm region is displayed on an enlarged image with a width of 100 mm.
Recently, samples to be observed with a scanning electron microscope have been so miniaturized, and the observation at a magnification of 1,000,000× or more (display region of sample: 100 nm or less), which has hardly been practiced, has been required. In addition, in order to measure the dimensions of a sample structure, highly accurate and reliable dimensional calibration (magnification calibration) is required in this magnification range. The dimensional calibration requires accurate dimensional measurement at a magnification higher than that at the observation.
Conventionally, in the execution of the accurate dimensional calibration, by the use of a microscale having known dimensions, the dimensions of several pitches thereof are measured, and the resultant value is used as a true value. In addition, when a secondary charged particle is a scanning transmission electron, as disclosed in the Patent Document 1, a lattice image is obtained by using a thin single crystal sample having a known crystalline structure (lattice spacing), and dimensional calibration is performed by using the image.
Patent Document 1: Japanese Patent No. 4464857 (U.S. Pat. No. 7,375,330)
When performing the dimensional calibration of a scanning electron microscope by using a microscale having known dimensions, since the minimum value of one pitch of the microscale is about 100 nm and satisfactory measurement accuracy cannot be obtained unless a plurality of dimensions are measured a plurality of times, the microscale does not have a sufficient dimensional pitch with respect to a sample image with a magnification of 1,000,000× or more, and hence cannot be applied to the dimensional calibration. In addition, the process to reduce the dimensional pitch of a microscale is difficult, and as the dimensional pitch decreases, the reliability of calibration decreases.
When performing the dimensional calibration by using a thin single crystal sample having a known crystalline structure according to the Patent Document 1, since a transmission electron microscope or scanning transmission electron microscope with an accelerating voltage of 100 kV or more can acquire a high-resolution scanning transmission image and crystalline lattice image (hereinafter, referred to as lattice image) under normal high-resolution observation conditions, it is possible to observe a crystalline structure as long as normal high-resolution observation conditions are set. However, in a scanning transmission image observation using a general commercial scanning electron microscope, the maximum accelerating voltage which can be set is as low as 30 kV, and hence the resolution is low in comparison with that in a transmission electron microscope or the like with an accelerating voltage of 100 kV or more. Therefore, thin crystal samples which can be observed under normal high-resolution observation conditions are limited to samples with large lattice spacing d (for example, d=approx. 1.0 nm). For this reason, there is not much merit in using the above technique in actual applications, and the observation using it has not been attempted.
An object of the present invention is to provide a scanning electron microscope capable of acquiring a scanning transmission image of a lattice image having a known crystalline structure and performing high-accuracy dimensional calibration (magnification calibration) by using the acquired image even in a general-purpose scanning electron microscope.
In order to solve the problem mentioned above, a scanning transmission electron microscope of the present invention includes: an electron source which generates an electron beam; a deflector which deflects the electron beam so as to scan a sample with the electron beam; an objective lens which focuses the electron beam on the sample; a detector which detects a scanning transmission electron transmitted through the sample; and an aperture which is disposed between the sample and the detector to control a detection angle of the scanning transmission electron, the electron beam enters the sample at a predetermined convergence semi-angle, and a lattice image is acquired at a second convergence semi-angle larger than a first convergence semi-angle at which a beam diameter is minimized on the sample.
According to the present invention, it is possible to provide a scanning electron microscope capable of acquiring a scanning transmission image of a lattice image having a known crystalline structure and performing high-accuracy dimensional calibration (magnification calibration) by using the acquired image even in a general-purpose scanning electron microscope.
a and 4b are views showing an example of a setting screen;
a and 6b are views showing a state in which the beam convergence semi-angle αi is smaller than a Bragg angle θB (αi<θB);
a and 7b are views showing a case in which the beam convergence semi-angle αi falls within the range of θB<αi≦2θB;
a and 8b are views showing a case in which the beam convergence semi-angle αi falls within the range of 2θB<αi;
a and 9b are views showing the process of obtaining a lattice image;
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
A primary electron beam 3 emitted from a cathode 1 by a voltage V1 applied to the cathode 1 and a first anode 2 is accelerated by a voltage Vacc applied to a second anode 4 and propagates to an electromagnetic lens system on a subsequent stage. In this case, a high voltage controller 22 controls the accelerating voltage Vacc and the voltage V1. The primary electron beam 3 is condensed by a first condenser lens 5 controlled by a first condenser lens controller 23. Further, after an unnecessary region is removed from the primary electron beam 3 by an objective aperture 6, the primary electron beam 3 is condensed again by a second condenser lens 7 controlled by a second condenser lens controller 24, focused by an objective lens 12 controlled by an objective lens controller 26 on a sample 13, and two-dimensionally scans the sample 13 by an upper deflection coil 8 and a lower deflection coil 10 to which a deflection controller 25 is connected. The sample 13 needs to be a thin film in order to acquire scanning transmission electrons. In addition, the sample 13 needs to be the one whose crystal lattice spacing is known, in order to be used for dimensional calibration. The sample 13 is placed on a sample stage 14 controlled by a sample stage controller 27. Of the signals generated from the primary electron beam irradiation point on the sample 13, a secondary electron 16 having information of the sample surface is taken up by the magnetic field of the objective lens 12, separated from the primary electron beam 3 by an orthogonal electric and magnetic field (EXB) device 17 disposed above the objective lens 12, detected by a detector 20 and then amplified by an amplifier 21. Also, a scanning transmission electron 41 obtained when the primary electron beam 3 is transmitted through the sample 13 is detected by a detector 42 disposed below the sample 13 and amplified by an amplifier 43. Note that the scanning transmission electron 41 includes an elastically scattered electron and an inelastically scattered electron described later. At this time, the detection angle of the scanning transmission electron 41 is limited by an aperture 44 disposed between the objective lens 12 and the detector 42. The amplifier 21 and the amplifier 43 are controlled by a signal controller 28. The respective controllers 22 to 28 are controlled by a computer 30 which controls the overall instrument. The signals of amplified secondary electrons and transmission electrons are displayed as an enlarged image of the sample on the screen of a display device 31. Other units connected to the computer 30 include an image acquisition unit 32 which acquires the observation image displayed on the display device 31 as image information, an image processing unit 33 which performs various types of image processing for the observation image, a calculation unit 34 which calculates parameters from the result of this image processing and performs various types of calculations, a storage unit 35 such as an internal memory which stores the observation images and calculation results, and an input unit 36 which inputs observation conditions and the like. The image acquisition unit 32 can directly acquire the captured image without interposing the display device 31. Note that the image acquisition unit 32, the image processing unit 33, the calculation unit 34, and the storage unit 35 may be implemented as functions of the computer 30 or may be implemented by programs executed by the computer 30. In addition, the image processing unit 33 may function also as the calculation unit 34 and vice versa. In addition, if the display device 31 is a touch panel, the input unit 36 may serve also as the screen displayed on the display device 31.
In general, when observing a stereoscopic image of the sample 13, the beam irradiation convergence semi-angle (hereinafter, referred to as the beam convergence semi-angle) αi onto the sample is adjusted so as to minimize the primary electron beam diameter. This is because the contrast of the obtained image is optimized in this case. This condition is referred to as a normal high-resolution observation condition.
The details of processing in this embodiment will be described with reference to
<STEP 1>
In this processing, the convergence semi-angle αi of the primary electron beam 3 and a focus F are set so that the normal high-resolution observation conditions are achieved in the scanning electron microscope. The condition setting in this step may be made in accordance with an instruction from the input unit 36 or may be automatically made by a GUI like that shown in
Note that the execution order of the STEP 1 and any other step in this embodiment is interchangeable, and the STEP 1 may not always be executed.
<STEP 2>
In this processing, a lattice spacing d of a thin crystal sample to be observed is set. The value of d is a known value from respective crystal samples, and for example, the (111) crystal plane spacing of silicon (Si) is 0.314 nm.
<STEP 3>
In this processing, in order to acquire a lattice image having the lattice spacing d of the sample determined in the STEP 2, the optimal beam convergence semi-angle αi, the detection angle βi of transmission electrons, and a focus change amount ΔF from the focus F set in the sample observation in the STEP 1 are set. The lattice image mentioned here is the image obtained by the contrast (phase contrast) obtained by interference of electrons which have been transmitted through the thin sample.
Here, a method of determining αi and βi will be described with reference to
As shown in
θB=λ/2d
is satisfied, and λ is the wavelength of an electron and is obtained by the following equation by the use of the accelerating voltage Vacc.
λ=√(1.5/Vacc)(nm)
Under the conditions of the STEP 1, the state is as shown in
Next, the case in which αi is enlarged from the state shown in
Moreover, the case in which αi is further enlarged from the state shown in
As described above, at least αi needs to be set to an angle larger than 2θB, but in order to observe a lattice image at an accelerating voltage of 30 kV or less, it is necessary to set a more appropriate beam convergence semi-angle (to be represented as αi1). This will be described with reference to
In a normal secondary electron image or scanning transmission image, the beam diameter is minimized at the beam convergence semi-angle (represented as αiθ) in the STEP 1 and the image contrast is maximized thereat as indicated by a secondary electron/scanning transmission image contrast 70. In the scanning transmission electron microscope with an accelerating voltage of 100 kV or more, since 2θB is smaller than the beam convergence semi-angle αiθ at the minimum beam diameter, a lattice image is visualized under the condition that maximizes the contrast of the scanning transmission image (the beam convergence semi-angle αiθ at the minimum beam diameter). Therefore, it is not necessary to strictly adjust the beam convergence semi-angle αi in accordance with the lattice spacing. In contrast, in a general-purpose scanning electron microscope with a maximum accelerating voltage of 30 kV or less, since the beam convergence semi-angle αiθ corresponding to a condition that minimizes the beam diameter is smaller than 2θB, it is not possible to obtain a lattice image under the condition of the beam convergence semi-angle αiθ.
As described above, when the beam convergence semi-angle αi is further increased from αiθ for the observation of a lattice image, the image contrast decreases in conjunction with an increase in the diameter of the primary electron beam due to the aberration of the objective lens 12. In addition, as described above, no lattice image appears unless the beam convergence semi-angle αi is larger than 2θB.
When the beam convergence semi-angle is further increased to satisfy αi>2θB, a lattice image is obtained. In this case, in the scanning electron microscope with an accelerating voltage of 30 kV or less, since the beam diameter is increased, the optimal range of the beam convergence semi-angle αi to be set is very limited with respect to the lattice spacing d and accelerating voltage as compared with the scanning transmission electron microscope with the accelerating voltage of 100 kV to 200 kV as shown in
αi1=2θB+Δαi
θB is determined by the above equation, and Δαi and the detection angle βi are determined based on experimental results acquired in advance. Δαi is an amount dependent on the lattice spacing d, the accelerating voltage Vacc, the detection angle βi, and the working distance (WD) of the objective lens. Here, the lattice spacing d and the accelerating voltage Vacc are determined from inputs of the user in
Next, the setting of a focus change amount ΔF will be described. A focus F′ for the observation of a lattice image changes depending on the lattice spacing d of the thin crystal sample to be observed with respect to the focus F under the normal high-resolution observation conditions set in the STEP 1. Therefore, since there is a difference between the focuses F and F′, the focus setting needs to be shifted by the amount given by ΔF=F−F′. Here, in the case of a scanning transmission electron microscope with an accelerating voltage of 100 kV or more, since a beam convergence semi-angle αi′ at the time of the observation of a lattice image is not large, the shift of the focus change ΔF does not lead to a large image change. Therefore, a lattice image is normally observed without giving the focus change ΔF. However, in the case of a scanning electron microscope with an accelerating voltage of 30 kV or less, in order to observe a lattice image, αi needs to be increased as described above, and hence the shift of the focus change ΔF leads to a large image change. Therefore, when observing a lattice image at 30 kV or less, focus adjustment is required. Although the user may adjust the focus in each case, since proficiency is required to achieve an optimal focus setting, it is necessary that an optimal focus condition F′ (or the change ΔF from the focus condition F) for the observation of a lattice image is set in accordance with the lattice spacing d of the sample on the instrument side. Since the focus condition F′ is given by a function of the Bragg angle θB, it is determined by using the accelerating voltage and the lattice spacing d as indicated by the equation above.
In addition, an optimal value is present also for the detection angle β. As described with reference to
Note that, since the optimal ranges of the optimal detection angle βi and the defocus amount ΔF are also very limited like the relationship of the contrast to the beam convergence semi-angle αi shown in
<STEP 4>
The lattice image obtained under the conditions set in the STEP 3 is acquired by the image acquisition unit 32. This lattice image may be displayed on the display device 31. In addition, a Fourier transform (FT) for the acquired lattice image is performed by the image processing unit 33 to acquire a Fourier transform pattern (FT information). In this manner, it is possible to check whether the desired lattice spacing d has been obtained. If the desired lattice spacing d has been obtained, it can be determined that the magnification calibration to be described below is unnecessary. If the desired lattice spacing d has not been obtained, a corresponding warning message can be displayed on a GUI, thereby improving the reliability of the measurement.
<STEP 5>
Dimensions corresponding to one pixel of an image is calculated from the FT information of the lattice image obtained in the STEP 4 by the calculation unit 34, and an actual magnification value M′ of the lattice image obtained in the STEP 4 is calculated based on the calculation result.
<STEP 6>
An error ratio 8 between a magnification value M set by the computer 30 in the STEP 4 and the actual magnification M′ is calculated from the result of the STEP 5 according to the following equation.
ε=(M−M′)/M′
<STEP 7>
The electron beam scanning width of the scanning electron microscope is calibrated by changing the current flowing in the upper deflection coil 8 and the lower deflection coil 10 by the computer through the deflection controller 25 so as to zero the magnification error 8 obtained in the STEP 6.
As described above, according to this embodiment, it is possible to implement highly reliable dimensional calibration using a lattice image of a thin crystal sample.
In particular, since a lattice image of a thin crystal sample can be easily observed even with a scanning electron microscope with a low accelerating voltage, it is possible to perform the magnification calibration at high magnification based on the known lattice spacing d. It is therefore possible to provide a highly reliable scanning electron microscope with respect to dimensional measurement at a high magnification of 1,000,000× or more, which has been conventionally impossible.
The present invention is not limited to the foregoing embodiments and various modifications and alterations can be made within the scope of the present invention. For example, the embodiments above have been described in detail so as to make the present invention easily understood, and the present invention is not limited to the embodiment having all of the described constituent elements. Also, a part of the configuration of one embodiment may be replaced with the configuration of another embodiment, and the configuration of one embodiment may be added to the configuration of another embodiment. Furthermore, another configuration may be added to a part of the configuration of each embodiment, and a part of the configuration of each embodiment may be eliminated or replaced with another configuration.
Number | Date | Country | Kind |
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2012-102000 | Apr 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/058482 | 3/25/2013 | WO | 00 |