The present disclosure relates to a semiconductor device.
Various configurations have been proposed for a semiconductor device including a semiconductor element. JP-discloses an example of a conventional A-2019-121745 semiconductor device. The semiconductor device disclosed in this document includes a semiconductor element, a plurality of leads, and a sealing resin. The semiconductor element is supported by a lead (a die pad). The sealing resin covers a portion of each lead and the semiconductor element. Each lead has a terminal portion. In the semiconductor device described in JP-A-2019-121745, the semiconductor element is a switching element and includes three terminal portions for mounting.
In a semiconductor device such as the one disclosed in JP-A-2019-121745, it is to necessary determine the temperature of a semiconductor element because the presence/absence of a failure, life, and reliability are closely related to the temperature during operation. In the case where the semiconductor device is a module product, a temperature sensor such as a diode sensor or a thermistor may be provided inside. However, if the semiconductor device is a discrete component, the mounting area is limited and it is difficult to allocate the space for the temperature sensor. The semiconductor device described in JP-A-2019-212930 includes a temperature detection element formed within a power transistor formation area near a pad of a transistor. Since the temperature detection element is formed in the power transistor formation area, the temperature of a semiconductor element can be accurately detected. However, the formation of the temperature detection element reduces the space for an intended use in an active area.
The following describes preferred embodiments of the present disclosure in detail with reference to the drawings.
The terms such as “first”, “second” and “third” in the present disclosure are used merely as labels, and are not intended to impose orders on the elements accompanied with these terms.
In the present disclosure, the phrases “an object A is formed in an object B” and “an object A is formed on an object B” include, unless otherwise specified, “an object A is formed directly in/on an object B” and “an object A is formed in/on an object B with another object interposed between the object A and the object B”. Similarly, the phrases “an object A is disposed in an object B” and “an object A is disposed on an object B” include, unless otherwise specified, “an object A is disposed directly in/on an object B” and “an object A is disposed in/on an object B with another object interposed between the object A and the object B”. Similarly, the phrase “an object A is located on an object B” includes, unless otherwise specified, “an object A is located on an object B in contact with the object B” and “an object A is located on an object B with another object interposed between the object A and the object B”. Further, the phrase “an object A overlaps with an object B as viewed in a certain direction” includes, unless otherwise specified, “an object A overlaps with the entirety of an object B” and “an object A overlaps with a portion of an object B”.
The following describes a semiconductor device A10 according to a first embodiment (a first aspect) of the present disclosure, with reference to
In the description of the semiconductor device A10, the thickness direction of the semiconductor element 2 is referred to as a “thickness direction z”. A direction perpendicular to the thickness direction z is referred to as a “first direction x”. The direction perpendicular to the thickness direction z and the first direction x is referred to as a “second direction y”. As shown in
The first lead 1A, the second lead 1B, the third lead 1C, the fourth lead 1D, and the fifth lead 1E are formed by punching or bending a metal plate (a lead frame), for example. The constituent material of each of the first lead 1A to the fifth lead 1E is not particularly limited, and may be copper (Cu), nickel (Ni), or an alloy of one of these metals. A part of the surface of each of the first lead 1A to the fifth lead 1E may be plated for corrosion resistance, electrical conductivity, thermal conductivity, or bondability, for example.
As shown in
In the present embodiment, the die pad 131 is formed with a through-hole 131c passing from the first surface 131a to the pad reverse surface 131b. As viewed in the thickness direction z, the through-hole 131c is spaced apart from the semiconductor element 2. Although the through-hole 131c has a circular shape as viewed in the thickness direction z, it is not limited to a particular shape. The die pad 131 corresponds to an example of a “base”.
The third terminal portion 132 is located on a first side in the first direction x relative to the die pad 131. The third terminal portion 132 is continuous to the die pad 131 on the first side in the first direction x, and extends to the first side in the first direction x. As shown in
As shown in
The fifth lead 1E is spaced apart from the die pad 131 to the first side in the first direction x, and extends in the first direction x. The fifth lead 1E has a fifth pad portion 151 and a fifth terminal portion 152. The fifth pad portion 151 is arranged at the end of the fifth lead 1E on the second side in the first direction x. The fifth terminal portion 152 is continuous to the fifth pad portion 151, and extends to the first side in the first direction x relative to the die pad 131. The fifth terminal portion 152 is located on a first side in the second direction y relative to the third terminal portion 132.
The first lead 1A is spaced apart from the die pad 131 to the first side in the first direction x, and extends in the first direction x. The first lead 1A has a first pad portion 111 and a first terminal portion 112. The first pad portion 111 is arranged at the end of the first lead 1A on the second side in the first direction x. The first terminal portion 112 is continuous to the first pad portion 111, and extends to the first side in the first direction x relative to the die pad 131. The first terminal portion 112 is located on the first side in the second direction y relative to the fifth terminal portion 152.
The second lead 1B is spaced apart from the die pad 131 to the first side in the first direction x, and extends in the first direction x. The second lead 1B has a second pad portion 121 and a second terminal portion 122. The second pad portion 121 is arranged at the end of the second lead 1B on the second side in the first direction x. The second terminal portion 122 is continuous to the second pad portion 121, and extends to the first side in the first direction x relative to the die pad 131. The second terminal portion 122 is located on the first side in the second direction y relative to the first terminal portion 112.
As shown in
In the present embodiment, as shown in
The semiconductor element 2 is an element that performs an electrical function of the semiconductor device A10. The type of the semiconductor element 2 is not particularly limited. In the present embodiment, the semiconductor element 2 is configured as a transistor, and is a switching element made with the use of Si or Sic as a base material. As shown in
The element body 20 has a rectangular shape as viewed in the thickness direction z. The element body 20 has an element obverse surface 201 and an element reverse surface 202. The element obverse surface 201 and the element reverse surface 202 face away from each other in the thickness direction z. The element obverse surface 201 faces the same side as the first surface 131a of the die pad 131 in the thickness direction z. Thus, the element reverse surface 202 faces the first surface 131a.
The source electrode 21 and the gate electrode 23 are arranged on the element obverse surface 201. The drain electrode 22 is arranged on the element reverse surface 202. In the present embodiment, the source electrode 21 covers most of the element obverse surface 201, and is much larger than the gate electrode 23. The semiconductor element 2 applies a driving voltage to the gate electrode 23 and the source electrode 21 with a potential difference between the drain electrode 22 and the source electrode 21, thereby performing the on/off control of the drain electrode 22 and the source electrode 21. The constituent material of each of the source electrode 21, the drain electrode 22, and the gate electrode 23 is not particularly limited, and may be Cu, aluminum (Al), or an alloy of one of these metals.
The drain electrode 22 is electrically connected to the first surface 131a (the die pad 131) via a conductive bonding material 61. The conductive bonding material 61 electrically connects the die pad 131 and the drain electrode 22. The conductive bonding material 61 is solder, for example. The third terminal portion 132 is electrically connected to the drain electrode 22 via the die pad 131 and the conductive bonding material 61. In the present embodiment, the third terminal portion 132 is a drain terminal of the semiconductor device A10.
As shown in
The fourth wire 34 is connected to the gate electrode 23 of the semiconductor element 2 and the fourth pad portion 141 of the fourth lead 1D, and electrically connects the gate electrode 23 and the fourth terminal portion 142. In the present embodiment, the fourth terminal portion 142 is a gate terminal of the semiconductor device A10. The fifth wire 35 is connected to the source electrode 21 of the semiconductor element 2 and the fifth pad portion 151 of the fifth lead 1E, and electrically connects the source electrode 21 and the fifth terminal portion 152. In the present embodiment, the fifth terminal portion 152 is a source terminal of the semiconductor device A10. In the present embodiment, the diameter of the fifth wire 35 is larger than that of the fourth wire 34. Further, a plurality of (two) fifth wires 35 are connected to the source electrode 21 and the fifth pad portion 151. The fourth wire 34 and the fifth wires 35 may be made of Al, an Al alloy, Cu, or a Cu alloy.
The first wire 31 is connected to the source electrode 21 and the first pad portion 111 of the first lead 1A, and electrically connects the source electrode 21 and the first terminal portion 112. The second wire 32 is connected to the source electrode 21 and the second pad portion 121 of the second lead 1B, and electrically connects the source electrode 21 and the second terminal portion 122.
The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. Each of the first wire 31 and the second wire 32 has an end connected to the common source electrode 21. The first wire 31 and the second wire 32 are metal wires that function as a thermocouple. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are external connection terminals for temperature measurement. The source electrode 21 corresponds to an example of a “first electrode”.
The constituent material of each of the first wire 31 and the second wire 32 is not particularly limited. For example, one of the first wire 31 and the second wire 32 may be made of Chromel and the other may be made of Alumel. Alternatively, one of the first wire 31 and the second wire 32 may be made of Chromel and the other may be made of constantan.
The sealing resin 4 covers the semiconductor element 2, a portion of each of the first lead 1A to the fifth lead 1E, and the wires 3 (the first wire 31, the second wire 32, the fourth wire 34, and the fifth wires 35) to protect them. More specifically, the sealing resin 4 covers at least a portion of the die pad 131 of the third lead 1C, a portion of the fourth lead 1D (mainly the fourth pad portion 141), a portion of the fifth lead 1E (mainly the fifth pad portion 151), a portion of the first lead 1A (mainly the first pad portion 111), and a portion of the second lead 1B (mainly the second pad portion 121). The sealing resin 4 is a synthetic resin that is electrically insulative. The constituent material of the sealing resin 4 may be, but not limited to, black epoxy resin.
As shown in
Each of the resin side surfaces 43 to 46 is connected to the resin obverse surface 41 and the resin reverse surface 42, and is located between the resin obverse surface 41 and the resin reverse surface 42 in the thickness direction z. The resin side surface 43 and the resin side surface 44 face away from each other in the first direction x. The resin side surface 43 faces the first side in the first direction x, and the resin side surface 44 faces the second side in the first direction x. The resin side surface 45 and the resin side surface 46 face away from each other in the second direction y. The resin side surface 45 faces the first side in the second direction y, and the resin side surface 46 faces the second side in the second direction y. In the present embodiment, a portion of each of the first terminal portion 112, the second terminal portion 122, the third terminal portion 132, the fourth terminal portion 142, and the fifth terminal portion 152 protrudes from the resin side surface 43.
In the present embodiment, the sealing resin 4 is formed with a pair of recesses 47 recessed into the sealing resin 4 from the upper portions of the pair of resin side surfaces 45 and 46 shown in
The following describes advantages of the present embodiment.
The semiconductor device A10 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (the first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A10 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space.
In the semiconductor device A10, the first terminal 112, the second terminal portion 122, the third portion terminal portion 132, the fourth terminal portion 142, and the fifth terminal portion 152 are arranged on the first side in the first direction x relative to the die pad 131. The first terminal portion 112 to the fifth terminal portion 152 are spaced apart from each other in the second direction y, and one of the first terminal portion 112 and the second terminal portion 122 is located at the outermost position in the second direction y. In the example shown in
The first pad portion 111 and the second pad portion 121 are located on the first side in the first direction x than the fourth pad portion 141 and the fifth pad portion 151. In other words, the first pad portion 111 to which the first wire 31 is connected and the second pad portion 121 to which the second wire 32 is connected are farther away from the die pad 131 than the fourth pad portion 141 and the fifth pad portion 151. Such a configuration can increase the length of each of the first wire 31 and the second wire 32 to further improve the accuracy of temperature measurement of the semiconductor element 2 in the semiconductor device A10.
The semiconductor element 2 is a switching element having the source electrode 21, the drain electrode 22, and the gate electrode 23. The first wire 31 and the second wire 32 that function as a thermocouple are connected to the source electrode 21 of the semiconductor element 2 (the switching element). According to such a configuration, the temperature of the semiconductor element 2 can be measured with the source electrode 21, which reaches a high temperature, serving as a temperature measuring junction. This is more preferable for improving the accuracy of the measured temperature of the semiconductor element 2 in the semiconductor device A10.
Of the wires (the first wire 31 and the second wire 32) used as the thermocouple described above, the first wire 31 may be made of the same metal material as the source electrode 21 (the first electrode). In this case, the constituent material of the first wire 31 may be Al, an Al alloy, Cu, or a Cu alloy. When the first wire 31 and the source electrode 21 are made of the same metal material, the accuracy of temperature measurement of the semiconductor element 2 in the semiconductor device A10 can be further improved.
Alternatively, of the wires (the first wire 31 and the second wire 32) used as the thermocouple, the first wire 31 may be made of the same metal material as the first lead 1A (the first terminal portion 112) and the second wire 32 may be made of the same metal material as the second lead 1B (the second terminal portion 122) . . . . In this case, the constituent material of each of the first wire 31 and the second wire 32 may be selected from among Al, an Al alloy, Cu, and a Cu alloy under the condition that the constituent material of the first wire 31 is different from that of the second wire 32. When the first wire 31 and the first lead 1A are made of the same metal material and the second wire 32 and the second lead 1B are also made of the same metal material, the accuracy of temperature measurement of the semiconductor element 2 in the semiconductor device A10 can be further improved.
The example where the first wire 31 and the source electrode 21 can be made of the same metal material, and the example where the first wire 31 and the first lead 1A can be made of the same metal material and the second wire 32 and the second lead 1B can also be made of the same metal material are applicable to the variations and other embodiments described below.
The semiconductor device A11 of the present variation does not include the fifth lead 1E. Accordingly, some changes have been made to the semiconductor device A11 as appropriate as compared to the semiconductor device A10.
In the semiconductor device A11, the first pad portion 111 and the second pad portion 121 are substantially at the same position as the fourth pad portion 141 in the first direction x. Each of the fifth wires 35 is connected to the source electrode 21 of the semiconductor element 2 and the first pad portion 111 of the first lead 1A, and electrically connects the source electrode 21 and the first terminal portion 112. In the present variation, the first terminal portion 112 is a temperature measurement terminal, and also functions as a source terminal of the semiconductor device A11.
The semiconductor device A11 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (the first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A11 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space.
In the semiconductor device A11, the first terminal portion 112 for temperature measurement also functions as a source terminal. The source terminal (the first terminal portion 112) is connected to the ground, which is a reference potential, and the potential is stable at substantially 0 V. The source terminal (the first terminal portion 112) is also used for temperature measurement, so that the temperature of the semiconductor element 2 can be measured stably. Such a configuration is suitable for suppressing an increase in the number of terminals as well as measuring the temperature of the semiconductor element 2 (the switching element) stably when the semiconductor element 2 is driven. Further, the semiconductor device A11 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
The semiconductor device A12 of the present variation is different from the semiconductor device A10 mainly in the arrangement of the gate electrode 23 of the semiconductor element 2, the arrangement of the third terminal portion 132, the arrangement of the fourth lead 1D, and the arrangement of the fifth lead 1E.
In the semiconductor device A12, the third terminal portion 132 is continuous to the first end (the lower end in the figure) of the die pad 131 in the first direction x and the end of the die pad 131 on the second side in the second direction y. The fourth lead 1D is adjacent to the first lead 1A on the second side in the second direction y. The fifth lead 1E is adjacent to the fourth lead 1D on the second side in the second direction y. In the semiconductor device A12, the first pad portion 111 and the second pad portion 121 are substantially at the same position as the fourth pad portion 141 and the fifth pad portion 151 in the first direction x.
The semiconductor device A12 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (the first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A12 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space. Further, the semiconductor device A12 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
Third variation of the first embodiment (first aspect):
The semiconductor device A13 of the present variation is different from the semiconductor device A12 mainly in the configuration of the semiconductor element 2 and further including a sixth lead 1F.
In the semiconductor device A13, the semiconductor element 2 further includes a source sense electrode 24. The source sense electrode 24 is arranged on the element obverse surface 201. The sixth lead 1F is arranged between the fourth lead 1D and the fifth lead 1E in the second direction y. The sixth lead 1F has a sixth pad portion 161 and a sixth terminal portion 162. The sixth pad portion 161 is arranged at the end of the sixth lead 1F on the second side in the first direction x. The sixth terminal portion 162 is continuous to the sixth pad portion 161, and extends to the first side in the first direction x relative to the die pad 131.
The wires 3 further include a sixth wire 36. The sixth wire 36 is connected to the source sense electrode 24 of the semiconductor element 2 and the sixth pad portion 161 of the sixth lead 1F, and electrically connects the source sense electrode 24 and the sixth terminal portion 162. The sixth terminal portion 162 is a s source sense terminal of the semiconductor device A13. The sixth terminal portion 162 detects the voltage applied to the source electrode 21 of the semiconductor element 2.
The semiconductor device A13 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (the first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A13 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space. Further, the semiconductor device A13 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
As shown in
The third terminal portion 132 is arranged on the second side in the first direction x relative to the die pad 131. The third terminal portion 132 is elongated in the second direction y. The connecting portion 134 connects the die pad 131 and the third terminal portion 132. The illustrated connecting portion 134 has a through-hole 135. The through-hole 135 penetrates through the connecting portion 134 in the thickness direction z.
As viewed in the thickness direction z, the extending portion 136 is continuous to the first end (the lower end in the figure) of the die pad 131 in the first direction x, and extends to the first side in the first direction x. The shape of the extending portion 136 is not particularly limited. The engaging portion 137 has a shape protruding in the first direction x or in the second direction y from the periphery of the die pad 131. The engaging portion 137 may be provided to engage with a portion of the sealing resin 4 to increase the holding strength of the sealing resin 4 with respect to the die pad 131, for example.
As viewed in the thickness direction z, the first lead 1A, the second lead 1B, the fourth lead 1D, and the fifth lead 1E in the semiconductor device A20 are arranged in the same manner as in the semiconductor device A10. The first lead 1A has a bent portion 113. Similarly, the second lead 1B, the fourth lead 1D, and the fifth lead 1E have bent portions 123, 143, and 153, respectively.
The bent portion 113 is located between a first pad portion 111 and a first terminal portion 112 in the first direction x. The bent portion 113 connects the first pad portion 111 and the first terminal portion 112, and has a shape bent toward the second side in the thickness direction z as viewed in the second direction y. The bent portion 123 is located between a second pad portion 121 and a second terminal portion 122 in the first direction x. The bent portion 123 connects the second pad portion 121 and the second terminal portion 122, and has a shape bent toward the second side in the thickness direction z as viewed in the second direction y. The bent portion 143 is located between a fourth pad portion 141 and a fourth terminal portion 142 in the first direction x. The bent portion 143 connects the fourth pad portion 141 and the fourth terminal portion 142, and has a shape bent toward the second side in the thickness direction z as viewed in the second direction y. The bent portion 153 is located between a fifth pad portion 151 and a fifth terminal portion 152 in the first direction x. The bent portion 153 connects the fifth pad portion 151 and the fifth terminal portion 152, and has a shape bent toward the second side in the thickness direction z as viewed in the second direction y.
The semiconductor device A20 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to a source electrode 21 (a first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A20 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space. Further, the semiconductor device A20 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
Variation of the second embodiment (first aspect):
A fifth wire 35 is connected to the source electrode 21 of the semiconductor element 2 and the first pad portion 111 of the first lead 1A, and electrically connects the source electrode 21 and the first terminal portion 112. In the present variation, the first t terminal portion 112 is a temperature measurement terminal, and also functions as a source terminal of the semiconductor device A21.
The semiconductor device A21 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (the first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A21 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space.
In the semiconductor device A21, the first terminal portion 112 for temperature measurement also functions as a source terminal. The source terminal (the first terminal portion 112) is connected to the ground, which is a reference potential, and the potential is stable at substantially 0 V. The source terminal (the first terminal portion 112) is also used for temperature measurement, so that the temperature of the semiconductor element 2 can be measured stably. Such a configuration is suitable for suppressing an increase in the number of terminals as well as measuring the temperature of the semiconductor element 2 (the switching element) stably when the semiconductor element 2 is driven. Further, the semiconductor device A21 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
The semiconductor device A30 is surface-mountable on the circuit boards of various devices. The semiconductor device A30 is provided in a dual flatpack no-leaded (DFN) package. The semiconductor device A30 is different from the semiconductor device A10 in the specific configurations of the first lead 1A to the fourth lead 1D.
As shown in
The third terminal portion 132 is arranged on the second side in the first direction x relative to the die pad 131. In the illustrated example, a plurality of (four) third terminal portions 132 are arranged at intervals in the second direction y. Each of the third terminal portions 132 has a terminal end surface 132a and a reverse surface 132b. The terminal end surface 132a faces the second side in the first direction x, and is exposed from the sealing resin 4. The terminal end surface 132a is flush with a resin side surface 44. The terminal end surface 132a is formed by dicing during a cutting step in the manufacturing process of the semiconductor device A30. The reverse surface 132b faces the second side in the thickness direction z, and is connected to the terminal end surface 132a. The reverse surface 132b is exposed from the sealing resin 4, and is flush with a resin reverse surface 42.
The reverse-side recessed portion 138b is where a portion of the third lead 1C is recessed from the mounting surface 131d to the first side in the thickness direction z, and is provided around the mounting surface 131d. The thickness (the dimension in the thickness direction z) of the portion of the third lead 1C where the reverse-side recessed portion 138b is located is about half the thickness of the portion of the third lead 1C where the mounting surface 131d is located. The reverse-side recessed portion 138b is formed by half-etching, for example. As shown in
The connecting end surfaces 138a face in the second direction y. The connecting end surfaces 138a are connected to the reverse-side recessed portion 138b, and are exposed from the sealing resin 4. The connecting end surfaces 138a are formed by dicing during the cutting step in the manufacturing process. In the present embodiment, the connecting end surfaces 138a include two connecting end surfaces 138a facing the first side in the second direction y and two connecting end surfaces 138a facing the second side in the second direction y. The two connecting end surfaces 138a facing the first side in the second direction y are separated from each other by the sealing resin 4 and aligned in the first direction x. The two connecting end surfaces 138a facing the second side in the second direction y are separated from each other by the sealing resin 4 and aligned in the first direction x.
As shown in
As shown in
The reverse-side recessed portion 114b is where a portion of the first lead 1A is recessed from the reverse surface 112b to the first side in the thickness direction z, and is provided around the reverse surface 112b. The thickness (the dimension in the thickness direction z) of the portion of the first lead 1A where the reverse-side recessed portion 114b is located is about half the thickness of the portion of the first lead 1A where the reverse surface 112b is located. The reverse-side recessed portion 114b is formed by half-etching, for example. As shown in
As shown in
The reverse-side recessed portion 124b is where a portion of the second lead 1B is recessed from the reverse surface 122b to the first side in the thickness direction z, and is provided around the reverse surface 122b. The thickness (the dimension in the thickness direction z) of the portion of the second lead 1B where the reverse-side recessed portion 124b is located is about half the thickness of the portion of the second lead 1B where the reverse surface 122b is located. The reverse-side recessed portion 124b is formed by half-etching, for example. As shown in
As shown in
The reverse-side recessed portion 144b is where a portion of the fourth lead 1D is recessed from the reverse surface 142b to the first side in the thickness direction z, and is provided around the reverse surface 142b. The thickness (the dimension in the thickness direction z) of the portion of the fourth lead 1D where the reverse-side recessed portion 144b is located is about half the thickness of the portion of the fourth lead 1D where the reverse surface 142b is located. The reverse-side recessed portion 144b is formed by half-etching, for example. As shown in
The wires 3 include a first wire 31, a second wire 32, a fourth wire 34, and a fifth wire 35. The first wire 31 is connected to a source electrode 21 of the semiconductor element 2 and the obverse surface 111a (the first pad portion 111) of the first lead 1A, and electrically connects the source electrode 21 and the first terminal portion 112. The second wire 32 is connected to the source electrode 21 and the obverse surface 121a (the second pad portion 121) of the second lead 1B, and electrically connects the source electrode 21 and the second terminal portion 122. The first terminal portion 112 and the second terminal 122 portion are temperature measurement terminals.
The fourth wire 34 is connected to a gate electrode 23 and the obverse surface 141a (the fourth pad portion 141) of the fourth lead 1D, and electrically connects the gate electrode 23 and the fourth terminal portion 142. The fifth wire 35 is connected to the source electrode 21 and the obverse surface 111a (the first pad portion 111) of the first lead 1A, and electrically connects the source electrode 21 and the first terminal portion 112. In the present embodiment, a plurality of (four) fifth wires 35 are connected to the source electrode 21 and the first pad portion 111. In the present embodiment, the first terminal portion 112 is a temperature measurement terminal, and also functions a source terminal of the semiconductor device A30.
The semiconductor device A30 includes the first lead 1A, the second lead 1B, the third lead 1C, the semiconductor element 2, and the wires 3. The first lead 1A includes the first pad portion 111 and the first terminal portion 112, and the second lead 1B includes the second pad portion 121 and the second terminal portion 122. The third lead 1C includes the die pad 131 and the third terminal portion 132, and the semiconductor element 2 is mounted on the die pad 131. The wires 3 include the first wire 31 and the second wire 32. The first wire 31 and the second wire 32 are made of metals having different thermoelectric powers. The first wire 31 is connected to the source electrode 21 (a first electrode) of the semiconductor element 2 and the first pad portion 111. The second wire 32 is connected to the source electrode 21 (the first electrode) and the second pad portion 121.
With such a configuration, the first wire 31 and the second wire 32 function as a thermocouple that uses the source electrode 21, to which the first wire 31 and the second wire 32 are both connected, as a temperature measuring junction. The first terminal portion 112, which is electrically connected to the first wire 31 via the first pad portion 111, and the second terminal portion 122, which is electrically connected to the second wire 32 via the second pad portion 121, are temperature measurement terminals to be connected to a measuring instrument, and serve as reference junctions. When the temperature of the semiconductor element 2 is raised by the drive of the semiconductor element 2, the temperature of the source electrode 21 (the semiconductor element 2) can be measured through the thermoelectromotive force generated as a result of the temperature difference between the source electrode 21 that serves as a temperature measuring junction and the first terminal portion 112 (the second terminal portion 122) that serves as a reference junction. The semiconductor device A30 can measure the temperature of the semiconductor element 2 without having a temperature sensor or the like built therein. This makes it possible to measure the temperature of the semiconductor element 2 when it is driven without taking much space.
In the semiconductor device A30, the first terminal portion 112 for temperature measurement also functions as a source terminal. The source terminal (the first terminal portion 112) is connected to the ground, which is a reference potential, and the potential is stable at substantially 0 V. The source terminal (the first terminal portion 112) is also used for temperature measurement, so that the temperature of the semiconductor element 2 can be measured stably. Such a configuration is suitable for suppressing an increase in the number of terminals as well as measuring the temperature of the semiconductor element 2 (the switching element) stably when the semiconductor element 2 is driven. Further, the semiconductor device A30 has the same advantages as the semiconductor device A10 in the above embodiment within the range of the same configuration as that of the semiconductor device A10.
The semiconductor device according to the first aspect of the present disclosure is not limited to the above embodiments. Various design changes can be made to the specific configurations of the elements of the semiconductive device.
Next, embodiments according to a second aspect of the present disclosure will be described with reference to
The following describes semiconductor device A10′ according to a first embodiment (a second aspect) of the present disclosure, with reference to
The semiconductor device A10′ has a rectangular shape (or substantially a rectangular shape) as viewed in the thickness direction. For the convenience of description, the thickness direction of the semiconductor device A10′ is defined as a z direction, the direction (horizontal direction in
The semiconductor element 6 is an element that performs an electrical function of the semiconductor device A11′. The semiconductor element 6 is made of a semiconductor material mainly containing silicon carbide (SiC), for example. The semiconductor material is not limited to SiC, and may be silicon (Si), gallium arsenide (GaAs), or gallium nitride (GaN), for example. The semiconductor element 6 is a switching element such as a metal-oxide-semiconductor field-effect transistor (MOSFET). The semiconductor element 6 is not limited to a MOSFET, and may be a field effect transistor such as a metal-insulator-semiconductor FET (MISFET), or a bipolar transistor such as an insulated gate bipolar transistor (IGBT). The semiconductor element 6 is an n-channel MOSFET, for example. Alternatively, the semiconductor element 6 may be a p-channel MOSFET.
The semiconductor element 6 has an element obverse surface 6a and an element reverse surface 6b. The element obverse surface 6a and the element reverse surface 6b face away from each other in the z direction. The element obverse surface 6a faces a z2 side in the z direction. The element reverse surface 6b faces a z1 side in the z direction. The semiconductor element 6 also has a first electrode 61, a second electrode 62, and a third electrode 63. The first electrode 61 and the third electrode 63 are arranged on the element obverse surface 6a. The first electrode 61 is larger than the third electrode 63 in plan view. The second electrode 62 is arranged on the element reverse surface 6b. The second electrode 62 is arranged on almost the entirety of the element reverse surface 6b. The constituent material of the first electrode 61, the second electrode 62, and the third electrode 63 is not particularly limited, but is Cu in the present embodiment. In the semiconductor element 6 that comprises a MOSFET, the first electrode 61 is a source electrode, the second electrode 62 is a drain electrode, and the third electrode 63 is a gate electrode.
The sealing member 7 is electrically insulative and covers the semiconductor element 6. The sealing member 7 contains a thermosetting synthetic resin, for example. The synthetic resin may be epoxy resin or polyimide resin. In the present embodiment, the sealing member 7 may be formed by stacking a plurality of prepreg layers in a semi-cured state. The prepreg layers are plate-like members obtained by impregnating a reinforcing material, such as glass fiber, with epoxy resin. Alternatively, the sealing member 7 may be an epoxy resin molding material containing a filler material, for example. Note that the structure, material and forming method of the sealing member 7 are not particularly limited.
The sealing member 7 includes an obverse surface 71 and a reverse surface 72. The obverse surface 71 and the reverse surface 72 face away from each other in the z direction. The obverse surface 71 faces the z2 side in the z direction. The reverse surface 72 faces the z1 side in the z direction. The sealing member 7 includes a plurality of recessed portions 73. As shown
Each of the conduction paths 81 to 86 is formed of a conductor and arranged on the sealing member 7. The conduction paths 81 to 86 constitute a portion of the conduction path between the semiconductor element 6 and a wiring board or the like on which the semiconductor device A10′ is mounted.
The conduction path 81 is connected to the first electrode 61 of the semiconductor element 6. The conduction path 81 has a connecting portion 811, an obverse-surface wiring 812, and a pad 813. The connecting portion 811 is accommodated in one of the recessed portions 73 of the sealing member 7, and is in contact with the first electrode 61 of the semiconductor element 6. As shown in
The obverse-surface wiring 812 is directly connected to the connecting portion 811, and is arranged on the side (the z2 side in the z direction) of the sealing member 7 where the obverse surface 71 is located. More specifically, the obverse-surface wiring 812 is arranged in one of the grooves 74 of the sealing member 7. As shown in
The conduction path 82 is connected to the first electrode 61 of the semiconductor element 6. The conduction path 82 has a connecting portion 821, an obverse-surface wiring 822, and a pad 823. The connecting portion 821 is accommodated in one of the recessed portions 73 of the sealing member 7, and is in contact with the first electrode 61 of the semiconductor element 6. As shown in
The obverse-surface wiring 822 is directly connected to the connecting portion 821, and is arranged on the z2 side in the z direction of the sealing member 7. More specifically, the obverse-surface wiring 822 is arranged in one of the grooves 74 of the sealing member 7. As shown in
The conduction path 86 is connected to the first electrode 61 of the semiconductor element 6. The conduction path 86 has a connecting portion 861, an obverse-surface wiring 862, and a pad 863. The connecting portion 861 is accommodated in one of the recessed portions 73 of the sealing member 7, and is in contact with the first electrode 61 of the semiconductor element 6. As shown in
The obverse-surface wiring 862 is directly connected to the connecting portion 861, and is arranged on the z2 side in the z direction of the sealing member 7. More specifically, the obverse-surface wiring 862 is arranged in one of the grooves 74 of the sealing member 7. As shown in
The conduction path 85 is connected to the third electrode 63 of the semiconductor element 6. The conduction path 85 has a connecting portion 851, an obverse-surface wiring 852, and a pad 853. The connecting portion 851 is accommodated in one of the recessed portions 73 of the sealing member 7, and is in contact with the third electrode 63 of the semiconductor element 6. As shown in
The obverse-surface wiring 852 is directly connected to the connecting portion 851, and is arranged on the z2 side in the z direction of the sealing member 7. More specifically, the obverse-surface wiring 852 is arranged in one of the grooves 74 of the sealing member 7. As shown in
The conduction paths 81, 82, 85, and 86 are formed by electroplating, for example, with use of an underlying layer (not illustrated) formed by, for example, sputtering, as a conduction path. Note that the material of the sealing member 7 may be a synthetic resin with an additive containing a metal element that composes an underlying layer, so that when the recessed portions 73 and the grooves 74 are formed by laser irradiation, the metal element contained in the additive in the sealing member 7 is excited to form the underlying layer. The shape and arrangement of each of the conduction paths 81, 82, 85, and 86 are not limited to those described above, and may be designed appropriately depending on the wiring board on which the semiconductor device A10′ is mounted.
In the present embodiment, the constituent material of the conduction path 81 is a first metal. The constituent material of the conduction path 82 is a second metal having a thermoelectric power different from that of the first metal. A thermoelectric power refers to the thermoelectromotive force per 1K produced when a temperature difference is created between opposite ends of an electrically conductive material. In the present embodiment, the second metal is the same as the constituent material of the first electrode 61, which is Cu. In the present embodiment, the first metal is constantan (Cu—Ni alloy: 55Cu-45Ni). The conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (constantan) function as a thermocouple. A thermocouple made of Cu and constantan is widely known as a T-type thermocouple. A junction 81a (see
The conduction path 83 is connected to the first electrode 61 of the semiconductor element 6. The conduction path 83 is a conductor having a rectangular shape as viewed in the z direction. The conduction path 83 has an exposed surface 83a. The exposed surface 83a faces the z2 side in the z direction, and is exposed from the obverse surface 71 of the sealing member 7. In the present embodiment, the exposed surface 83a is flush with the obverse surface 71. Although not particularly limited, the constituent material of the conduction path 83 is Cu, for example. As with the connecting portion 811 of the conduction path 81 and so on, the conduction path 83 may be formed by electroplating such that the conduction path 83 is accommodated in a recessed portion formed in the sealing member 7. Alternatively, the conduction path 83 may be a plate-like member bonded to the first electrode 61 of the semiconductor element 6. The conduction path 83 is connected to the first electrode 61 (the source electrode), and the exposed surface 83a (the conduction path 83) functions as a source terminal.
The conduction path 84 is connected to the second electrode 62 of the semiconductor element 6. The conduction path 84 is a conductor having a rectangular shape as viewed in the z direction. The conduction path 84 has an exposed surface 84a. The exposed surface 84a faces the z1 side in the z direction, and is exposed from the reverse surface 72 of the sealing member 7. In the present embodiment, the exposed surface 84a is flush with the reverse surface 72. Although not particularly limited, the constituent material of the conduction path 84 is Cu, for example. As with the connecting portion 811 of the conduction path 81 and so on, the conduction path 84 may be formed by electroplating such that the conduction path 84 is accommodated in a recessed portion formed in the sealing member 7. Alternatively, the conduction path 84 may be a plate-like member bonded to the second electrode 62 of the semiconductor element 6. The conduction path 84 is connected to the second electrode 62 (the drain electrode), and the exposed surface 84a (the conduction path 84) functions as a drain terminal.
Next, an example of a semiconductor module B10′ including the semiconductor device A10′ shown in
As shown in
The semiconductor elements 12 are, for example, diodes such as Schottky barrier diodes. Each of the semiconductor elements 12 is connected in reverse parallel to a semiconductor device A10′. Each of the semiconductor elements 12 is bonded to the support member 2 with a conductive bonding material 120. The conductive bonding material 120 is, for example, solder, silver paste or sintered metal. The number of semiconductor elements 12 corresponds to the number of semiconductor devices A10′. Note that the semiconductor module B10′ may not include the semiconductor elements 12.
Each of the semiconductor elements 12 has an element obverse surface 12a and an element reverse surface 12b. The element obverse surface 12a and the element reverse surface 12b face away from each other in the z direction. The element obverse surface 12a faces the z2 side in the z direction. The element reverse surface 12b faces the z1 side in the z direction. The element reverse surface 12b faces the support member 2. Each of the semiconductor elements 12 has an anode electrode 121 and a cathode electrode 122. The anode electrode 121 is arranged on the element obverse surface 12a. The cathode electrode 122 is arranged on the element reverse surface 12b. The cathode electrode 122 is electrically connected to a portion (a conductor layer 223 of an obverse-surface metal layer 22 described below) of the support member 2 via a conductive bonding material 120. The cathode electrode 122 is in contact with the conductive bonding material 120.
The support member 2 supports the semiconductor devices A10′ and the semiconductor elements 12, and provides conduction paths between the semiconductor devices A10′ and the terminals 3. The support member 2 includes an insulating substrate 21, an obverse-surface metal layer 22, and a reverse-surface metal layer 23.
The insulating substrate 21 is a flat plate, for example, and is electrically insulative. The constituent material of the insulating substrate 21 is a ceramic material with excellent thermal conductivity, for example, and is aluminum oxide (Al2O3) in the present embodiment. The constituent material of the insulating substrate 21 is not limited, and may be other ceramic materials such as aluminum nitride (AlN) or silicon nitride (SiN), for example. The constituent material of the insulating substrate 21 is not limited to a ceramic material, and may be Si or a synthetic resin. The constituent material of the insulating substrate 21 may be any material as long as it has an insulating property and is capable of withstanding the heat generated by the semiconductor devices A10′.
The insulating substrate 21 has an obverse surface 211 and a reverse surface 212. The obverse surface 211 and the reverse surface 212 face away from each other in the z direction. The obverse surface 211 faces the z2 side in the z direction. The reverse surface 212 faces the z1 side in the z direction.
The obverse-surface metal layer 22 is formed on the obverse surface 211 of the insulating substrate 21. The constituent material of the obverse-surface metal layer 22 is a metal such as Cu. The constituent material of the obverse-surface metal layer 22 is not limited. The obverse-surface metal layer 22 is formed by plating, for example. The method for forming the obverse-surface metal layer 22 is not limited. The obverse-surface metal layer 22 is covered with the resin member 5. The obverse-surface metal layer 22 includes conductor layers 221 to 225, a plurality of conductor layers 226, and a plurality of conductor layers 227. The conductor layers 221 to 227 are spaced apart from each other.
The conductor layer 221 includes a strip portion 221a and a terminal bonding portion 221b. The strip portion 221a extends in the x direction, and the connecting members 41 and the connecting member 42 are bonded to the strip portion 221a. The terminal bonding portion 221b is connected to the end of the strip portion 221a on the x2 side in the x direction, and a portion (a pad portion 321 described below) of the power terminal 32 is bonded to the terminal bonding portion 221b.
The conductor layer 222 includes a strip portion 222a and a terminal bonding portion 222b. The strip portion 222a extends in the x direction, and the connecting members 43 are bonded to the strip portion 222a. The terminal bonding portion 222b is connected to the end of the strip portion 222a on the x1 side in the x direction, and a portion (a pad portion 331 described below) of the signal terminal 33 is bonded to the terminal bonding portion 222b.
The conductor layer 223 includes a strip portion 223a and a terminal bonding portion 223b. The strip portion 223a extends in the x direction, and the semiconductor devices A10′ and the semiconductor elements 12 are bonded to the strip portion 223a. The heat from the semiconductor devices A10′ is properly conducted to the strip portion 223a (the conductor layer 223) via the conductive bonding materials 110. The semiconductor devices A10′ bonded to the strip portion 223a are aligned in the direction (x direction) in which the strip portion 223a extends. The terminal bonding portion 223b is connected to the end of the strip portion 223a on the x1 side in the x direction, and a portion (a pad portion 311 described below) of the power terminal 31 is bonded to the terminal bonding portion 223b. As shown in
The conductor layer 224 includes a strip portion 224a and a terminal bonding portion 224b. The strip portion 224a extends in the x direction, and the connecting members 44 are bonded to the strip portion 224a. The terminal bonding portion 224b is connected to the end of the strip portion 224a on the x1 side in the x direction, and a portion (a pad portion 351 described below) of the detection terminal 35 is bonded to the terminal bonding portion 224b.
The connecting member 42 is bonded to the conductor layer 225. A portion (a pad portion 341 described below) of the detection terminal 34 is bonded to the conductor layer 225.
The strip portions 221a, 222a, 223a, and 224a of the obverse-surface metal layer 22 are aligned in the y direction and overlap with each other as viewed in the y direction. The order in which the strip portions 221a, 222a, 223a and 224a are arranged in the y direction is not particularly limited. In the present embodiment, the strip portion 224a, the strip portion 222a, the strip portion 221a, and the strip portion 223a are arranged in this order from the y1 side to the y2 side in the y direction, as shown in
The conductor layers 226 and the conductor layers 227 are arranged on the y2 side in the y direction relative to the strip portion 223a of the conductor layer 223. The obverse-surface metal layer 22 includes the same number of conductor layers 226 and the same number of conductor layers 227 as the number of (five in the present embodiment) semiconductor devices A10′. The conductor layers 226 and the conductor layers 227 are arranged alternately in the × direction. A connecting member 46 is bonded to each of the conductor layers 226. A portion (a pad portion 361 described below) of a temperature detection terminal 36 is bonded to each of the conductor layers 226. A connecting member 47 is bonded to each of the conductor layers 227. A portion (a pad portion 371 described below) of a temperature detection terminal 37 is bonded to each of the conductor layers 227.
The arrangement and shape of each of the conductor layers 221 to 227 are not limited to those described above, and may be designed appropriately depending on, for example, the arrangement of the terminals 3.
The reverse-surface metal layer 23 is formed on the reverse surface 212 of the insulating substrate 21. The constituent material of the reverse-surface metal layer 23 is a metal such as Cu. The constituent material is not particularly limited. The reverse-surface metal layer 23 is formed by electroless plating, for example. The method for forming the reverse-surface metal layer 23 is not limited. As shown in
Each of the terminals 3 is bonded to the obverse-surface metal layer 22 inside the resin member 5. Each of the terminals 3 protrudes from the insulating substrate 21 as viewed in the z direction. Further, each of the terminals 3 is partially exposed from the resin member 5. The terminals 3 may be formed from the same lead frame. Each of the terminals 3 is made of a metal, and is preferably made of Cu, Ni, a Cu alloy, a Ni alloy, or 42 alloy, for example.
The power terminal 31 is the drain terminal of the semiconductor module B10′. The power terminal 31 is a plate-like member. The power terminal 31 is electrically connected to the conduction path 84 (the drain electrode) of each of the semiconductor devices A10′ via the conductor layer 223 and the conductive bonding materials 110.
The power terminal 31 includes a pad portion 311 and a terminal portion 312. The pad portion 311 is covered with the resin member 5. The pad portion 311 is bonded to the conductor layer 223. The bonding may be performed by any of the methods including bonding with a conductive bonding material (solder, silver paste, sintered metal, etc.), laser bonding, and ultrasonic bonding. The terminal portion 312 is exposed from the resin member 5. As shown in
The power terminal 32 is the source terminal of the semiconductor module B10′. The power terminal 32 is a plate-like member. The power terminal 32 is electrically connected to the conduction path 83 (the source terminal) of each of the semiconductor devices A10′ via the conductor layer 221 and the connecting members 41.
The power terminal 32 includes a pad portion 321 and a terminal portion 322. The pad portion 321 is covered with the resin member 5. The pad portion 321 is bonded to the conductor layer 221. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. The terminal portion 322 is exposed from the resin member 5. As shown in
The signal terminal 33 is the gate terminal of the semiconductor module B10′. The signal terminal 33 is electrically connected to the pad 853 (the gate terminal) of the conduction path 85 of each of the semiconductor devices A10′ via the conductor layer 222 and the connecting members 43. The signal terminal 33 receives a drive signal for on/off control of each of the semiconductor devices A10′. The signal terminal 33 is connected to a drive circuit, for example. The drive circuit generates a drive signal for controlling the switching operation of each of the semiconductor devices A10′. The signal terminal 33 receives the drive signal from the drive circuit.
The signal terminal 33 includes a pad portion 331 and a terminal portion 332. The pad portion 331 is covered with the resin member 5. The pad portion 331 is bonded to the conductor layer 222. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. The terminal portion 332 is exposed from the resin member 5. The terminal portion 332 has an L shape as viewed in the x direction.
The detection terminal 34 is the source sense terminal of the semiconductor module B10′. The detection terminal 34 is electrically connected to the conduction path 83 (the source terminal) of each of the semiconductor devices A10′ via the conductor layer 225, the connecting member 42, the conductor layer 221, and the connecting members 41. The detection terminal 34 is connected to a drive circuit, for example. The voltage applied to the detection terminal 34 is inputted to the drive circuit as a feedback signal.
The detection terminal 34 includes a pad portion 341 and a terminal portion 342. The pad portion 341 is covered with the resin member 5. The pad portion 341 is bonded to the conductor layer 225. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. The terminal portion 342 is exposed from the resin member 5. The terminal portion 342 has an L shape as viewed in the x direction.
The detection terminal 35 is the source sense terminal of the semiconductor module B10′. The detection terminal 35 is electrically connected to the pad 863 (the source sense terminal) of the conduction path 86 of each semiconductor devices A10′ via the conductor layer 224 and the connecting members 44. A mirror clamp circuit external to the semiconductor module B10′, for example, is connected between the detection terminal 35 and the signal terminal 33. The mirror clamp circuit is a circuit for preventing a malfunction (accidental “ON” of the gate) of each of the semiconductor devices A10′, and includes a MOSFET, for example.
The source terminal of the MOSFET is connected to the detection terminal 35, and the drain terminal of the MOSFET is connected to the signal terminal 33. When a semiconductor device A10′ is turned off, the MOSFET of the mirror clamp circuit is turned on to forcibly make the gate-source voltage of the semiconductor device A10′ approximately 0 (zero) V or a negative bias voltage, thereby suppressing the rise of the gate potential of the semiconductor device A10′.
The detection terminal 35 includes a pad portion 351 and a terminal portion 352. The pad portion 351 is covered with the resin member 5. The pad portion 351 is bonded to the conductor layer 224. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. The terminal portion 352 is exposed from the resin member 5. As shown in
The detection terminal 34, the signal terminal 33, and the detection terminal 35 are aligned in this order from the x1 side to the x2 side in the x direction as shown in FIGS. 26 and 27, and overlap with each other as viewed in the x direction as shown in
Each of the temperature detection terminals 36 and 37 detects the temperature of a semiconductor device A10′. Each of the semiconductor devices A10′ is provided with one temperature detection terminal 36 and one temperature detection terminal 37. Since the semiconductor module B10′ includes five semiconductor devices A10′ in the present embodiment, five temperature detection terminals 36 and five temperature detection terminals 37 are provided. Each of the temperature detection terminals 36 is bonded to a conductor layer 226. Each of the temperature detection terminals 36 is electrically connected to the pad 813 (the first temperature detection terminal) of the conduction path 81 of a semiconductor device A10′ via a conductor layer 226 and a connecting member 46. Each of the temperature detection terminals 37 is bonded to a conductor layer 227. Each of the temperature detection terminals 37 is electrically connected to the pad 823 (the second temperature detection terminal) of the conduction path 82 of a semiconductor device A10′ via a conductor layer 227 and a connecting member 47.
Each of the temperature detection terminals 36 includes a pad portion 361 and a terminal portion 362. The pad portion 361 is covered with the resin member 5. The pad portion 361 is bonded to a conductor layer 226. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. The terminal portion 362 is exposed from the resin member 5. The terminal portion 362 has an L shape as viewed in the x direction. Each of the temperature detection terminals 37 includes a pad portion 371 and a terminal portion 372. The pad portion 371 is covered with the resin member 5. The pad portion 371 is bonded to a conductor layer 227. The bonding may be performed by any of the methods including bonding with a conductive bonding material, laser bonding, and ultrasonic bonding. As shown in
The temperature detection terminals 36 and the temperature detection terminals 37 are alternately arranged in the x direction as shown in
Each of the connecting members 41 to 47 electrically connects two separate parts to each other. Each of the connecting members 41 to 47 is a bonding wire. In the present embodiment, the connecting members 41 to 47 are formed by wedge bonding. The connecting members 41 to 47 may be formed by ball bonding. The constituent material of the connecting members 41 to 47 is Al, Au, Cu or an alloy containing one of these, for example, and is not limited. The present embodiment describes the case where the constituent material of the connecting members 41 to 47 is Cu.
Each of the connecting members 41 has a first end bonded to the exposed surface 83a of the conduction path 83 of a semiconductor device A10′, and has a second end bonded to the conductor layer 221. Each of the connecting members 41 electrically connects the conduction path 83 (the source terminal) of a semiconductor device A10′ and the conductor layer 221.
The connecting member 42 has a first end bonded to the conductor layer 221, and has a second end bonded to the conductor layer 225. The connecting member 42 electrically connects the conductor layer 221 and the conductor layer 225. The second end of the connecting member 42 described above may be bonded to the pad portion 341 of the detection terminal 34, instead of being bonded to the conductor layer 225.
Each of the connecting members 43 has a first end bonded to the pad 853 (the gate terminal) of the conduction path 85 of a semiconductor device A10′, and has a second end bonded to the conductor layer 222. Each of the connecting members 43 electrically connects a pad 853 (a gate terminal) and the conductor layer 222.
Each of the connecting members 44 has a first end bonded to the pad 863 (the source sense terminal) of the conduction path 86 of a semiconductor device A11′, and has a second end bonded to the conductor layer 224. Each of the connecting members 44 electrically connects a pad 863 (a source sense terminal) and the conductor layer 224. Each of the connecting members 44 is a sense wire connected to the pad 863 (the source sense terminal) of a semiconductor device A10′ by Kelvin connection.
Each of the connecting members 45 has a first end bonded to the exposed surface 83a of the conduction path 83 of a semiconductor device A10′, and has a second end bonded to the anode electrode 121 of a semiconductor element 12. Each of the connecting members 45 electrically connects the conduction path 83 (the source terminal) of a semiconductor device A10′ and the anode electrode 121 of a semiconductor element 12.
Each of the connecting members 46 has a first end bonded to the pad 813 (the first temperature detection terminal) of the conduction path 81 of a semiconductor device A11′, and has a second end bonded to a conductor layer 226. Each of the connecting members 46 electrically connects a pad 813 (a first temperature detection terminal) and a conductor layer 226. Each of the connecting members 47 has a first end bonded to the pad 823 (the second temperature detection terminal) of the conduction path 82 of a semiconductor device A11′, and has a second end bonded to a conductor layer 227. Each of the connecting members 47 electrically connects a pad 823 (a second temperature detection terminal) and a conductor layer 227.
Note that the constituent material of the connecting members 46 may be the first metal, which is the constituent material of the conduction paths 81, and that the constituent material of the connecting members 47 may be the second metal, which is the constituent material of the conduction paths 82. This facilitates bonding of the connecting members 46 to the pads 813 of the conduction paths 81, and also facilitates bonding of the connecting members 47 to the pads 823 of the conduction paths 82. Further, the junction between a connecting member 46 and a conductor layer 226, and the junction between a connecting member 47 and a conductor layer 227 serve as the reference junctions of a thermocouple. This makes it possible to increase the length of a portion of the thermocouple through which current flows as compared to the case where the pads 813 and 823 are reference junctions, thereby improving the detection accuracy of a temperature.
The resin member 5 is a semiconductor-sealing material that is electrically insulative. The resin member 5 covers the entirety of the semiconductor devices A10′, the semiconductor elements 12, the insulating substrate 21, the obverse-surface metal layer 22, and the connecting members 41 to 47, and covers a portion of each of the terminals 3. The constituent material of the resin member 5 is an epoxy resin, for example. The constituent material of the resin member 5 is not particularly limited. The resin member 5 is formed by transfer molding using a mold, for example. The method for forming the resin member 5 is not particularly limited. As shown in
The resin obverse surface 51 and the resin reverse surface 52 face away from each other in the z direction. The resin obverse surface 51 faces the z2 side in the z direction, and the resin reverse surface 52 faces the z1 side in the z direction. The reverse-surface metal layer 23 is exposed from the resin reverse surface 52, and the resin reverse surface 52 and the surface of the reverse-surface metal layer 23 facing the z1 side in the z direction are flush with each other. The resin side surfaces 531 to 534 are connected to and flanked by the resin obverse surface 51 and the resin reverse surface 52. As shown in
The resin side surfaces 531 to 534 include respective surfaces connected to the resin obverse surface 51 and inclined to become closer to each other as proceeding toward the resin obverse surface 51. In other words, the portion of the resin member 5 that is defined by these inclined surfaces connected to the resin obverse surface 51 has a tapered shape of which sectional area in an x-y plane becomes smaller as proceeding toward the resin obverse surface 51. The resin side surfaces 531 to 534 include respective surfaces connected to the resin reverse surface 52 and inclined to become closer to each other as proceeding toward the resin reverse surface 52. In other words, the portion of the resin member 5 that is defined by these inclined surfaces connected to the resin reverse surface 52 has a tapered shape of which sectional area in an x-y plane becomes smaller as proceeding toward the resin reverse surface 52. The shape of the resin member 5 shown in
The semiconductor module B10′ is controlled by a drive device attached thereto. The drive device generates a drive signal based on a control signal inputted from the outside and outputs the drive signal to the signal terminal 33. The semiconductor module B10′ drives each of the semiconductor devices A10′ based on the drive signal inputted from the signal terminal 33. The drive device receives voltage from the temperature detection terminals 36 and 37 that make a pair. The voltage belongs to the pad 813 and the pad 823 in the corresponding semiconductor device A10′, and is the voltage between the reference junctions of the thermocouple having the conduction path 81 (constantan) as well as the conduction path 82 and the first electrode 61 (Cu). The voltage corresponds to the temperature difference between the temperature measuring junction and each of the reference junctions. The drive device detects the temperature of the corresponding semiconductor device A10′ based on the voltage, and detects an overheat abnormality. When the detected temperature is equal to or greater than a threshold temperature, the drive device stops outputting a drive signal to terminate the drive of the semiconductor module B10′. Note that the drive device is not limited to a specific configuration.
The following describes advantages of a semiconductor device A10′.
According to the present embodiment, a semiconductor device A10′ includes a conduction path 81 and a conduction path 82 connected to a semiconductor element 6. The constituent material of the conduction path 81 is the first metal. The constituent material of the conduction path 82 is the second metal having a thermoelectric power different from that of the first metal. The constituent material of a first electrode 61 is the same metal as the second metal. The conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (constantan) function as a thermocouple, and a junction 81a between a connecting portion 811 of the conduction path 81 and the first electrode 61 is used as a temperature measuring junction of the thermocouple to detect a temperature. The junction 81a is in contact with the semiconductor element 6. With this configuration, the semiconductor device A10′ can detect the temperature of the semiconductor element 6 more accurately than when a temperature detection element, for example, is arranged near the semiconductor device A11′. Further, in the semiconductor device A10′, an element such as a temperature detection element is not formed in an active area of the semiconductor element 6. Thus, the semiconductor device A10′ can provide the entirety of the active area of the semiconductor element 6 for an intended use.
According to the present embodiment, the first metal is constantan, and the second metal is Cu. Thus, the conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (constantan) function as a T-type thermocouple.
According to the present embodiment, the semiconductor device A10′ is such that an exposed surface 84a of a conduction path 84 electrically connected to a second electrode 62 (a drain electrode) of the semiconductor element 6 is exposed from a reverse surface 72 of a sealing member 7, and an exposed surface 83a of a conduction path 83 electrically connected to the first electrode 61 (the source electrode) and a pad 853 of a conduction path 85 electrically connected to a third electrode 63 (a gate electrode) are exposed from an obverse surface 71 of the sealing member 7. Thus, the semiconductor device A10′ can be used for a semiconductor module B10′ in the same manner as a conventional semiconductor element. Further, in the semiconductor device A10′, a first temperature detection terminal and a second temperature detection terminal for detecting the temperature of the semiconductor element 6, which comprise a pad 813 of the conduction path 81 and a pad 823 of the conduction path 82, respectively, are exposed from the obverse surface 71 of the sealing member 7. Thus, in the semiconductor module B10′, a conductor layer 226 (227) to which a temperature detection terminal 36 (37) is bonded and the pad 813 (823) can be connected to each other with a connecting member 46 (47).
Although the present embodiment describes the case where the second metal constituting the conduction path 82 is Cu and the first metal constituting the conduction path 81 is constantan, the present disclosure is not limited to this. Any two metals having different thermoelectric powers can be used as the first metal and the second metal. For example, the second metal may be Cu, and the first metal may be Al. Since Cu and Al have the same polarity of thermoelectric power but have different values of thermoelectric power, the conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (Al) function as a thermocouple. Further, when the first electrode 61 is made of Al, the conduction path 81 and the first electrode 61 (Al) together with the conduction path 82 (Cu) function as a thermocouple. In this case, the junction between the conduction path 82 and the first electrode 61 corresponds to the temperature measuring junction (hot junction) of the thermocouple. The combination of the first metal and the second metal may be Chromel (registered trademark) (90Ni-10Cr) and Alumel (registered trademark) (94Ni-3Al-1Si-2Mg) as in a K-type thermocouple, Fe and constantan as in a J-type thermocouple, or Chromel and constantan as in an E-type thermocouple. The combination of the first metal and the second metal is not limited to those described above.
Although the present embodiment describes the case where the second metal constituting the conduction path 82 and the metal constituting the first electrode 61 are the same metal (Cu), the present disclosure is not limited to this. The constituent material of the first electrode 61 may be a metal different from the second metal. In this case, however, the difference between the detected temperature and the actual temperature needs to be corrected. For higher accuracy of temperature detection, it is preferable that the constituent material of the first electrode 61 be the same metal as the second metal (or the first metal). If the constituent material of the first electrode 61 is a metal different from each of the first metal and the second metal, a metal plate containing the same metal as the first metal or the second metal may be bonded to the first electrode 61, and the conduction path 81 and the conduction path 82 may be connected to the metal plate. In this case, the metal plate may be a clad material in which a thin plate made of the constituent material of the first electrode 61 is bonded to a surface of a plate made of Cu, and a surface of the thin plate is bonded to the first electrode 61 by, for example, solid-phase diffusion. The configuration of the metal plate and the method for bonding to the first electrode 61 are not limited. For example, the metal plate may be made by forming a layer of the constituent material of the first electrode 61 on a surface of a plate made of Cu by, for example, sputtering.
In the conduction path 81 of the semiconductor device A11′ according to the present variation, each of the obverse-surface wiring 812 and the pad 813 includes two layers. The obverse-surface wiring 812 includes a first layer 812a and a second layer 812b. The first layer 812a is in contact with a groove 74. The second layer 812b is in contact with the first layer 812a. The pad 813 includes a first layer 813a and a second layer 813b. The first layer 813a is in contact with the groove 74. The second layer 813b is in contact with the first layer 813a. As with the conduction paths 82, 85, and 86, the constituent material of the first layer 812a and the first layer 813a is the second metal (e.g., Cu). As with the connecting portion 811, the constituent material of the second layer 812b and the second layer 813b is the first metal (e.g., constantan). The conduction path 81 is provided by forming the first layer 812a and the first layer 813a with the same material as that of the conduction paths 82, 85, and 86 in the same step as that of forming the conduction paths 82, 85, and 86, and then forming the second layer 812b and the second layer 813b to cover the first layer 812a and the first layer 813a. In the conduction path 81, the first layer 812a and the first layer 813a may be the underlying layers formed as a result of the metal element contained in the additive in the sealing member 7 being excited when the grooves 74 are formed by laser irradiation, and the second layer 812b and the second layer 813b may be formed by electroplating with the underlying layers used as conduction paths.
In the conduction path 81 of the semiconductor device A12′ according to the present variation, the constituent material of the connecting portion 811 is the same as that of the conduction path 82, which is the second metal (e.g., Cu). In the present variation, a boundary 812c between the connecting portion 811 and the obverse-surface wiring 812 in the conduction path 81 corresponds to the temperature measuring junction (the hot junction) of the thermocouple.
In the conduction path 81 of the semiconductor device A13′ according to the present variation, the constituent material of the connecting portion 811 and the obverse-surface wiring 812 is the same as that of the conduction path 82, which is the second metal (e.g., Cu). In the present variation, a boundary 813c between the obverse-surface wiring 812 and the pad 813 in the conduction path 81 corresponds to the temperature measuring junction (the hot junction) of the thermocouple.
In the conduction path 81 of the semiconductor device A14′ according to the present variation, the constituent material of the connecting portion 811 and the pad 813 is the same as that of the conduction path 82, which is the second metal (e.g., Cu). In the present variation, the boundary 812c between the connecting portion 811 and the obverse-surface wiring 812 in the conduction path 81 corresponds to the temperature measuring junction (the hot junction) of the thermocouple. The pad 823 of the conduction path 82, and the boundary between the pad 813 and the obverse-surface wiring 812 in the conduction path 81 correspond to the reference junctions (cold junctions) of the thermocouple. The present variation facilitates bonding when the material of the bonding wire bonded to the pad 813 is the second metal (e.g., Cu).
In the conduction path 81 of the semiconductor device A15′ according to the present variation, the constituent material of the obverse-surface wiring 812 and the pad 813 is the same as that of the conduction path 82, which is the second metal (e.g., Cu). In the present variation, the pad 823 of the conduction path 82, and the boundary between the connecting portion 811 and the obverse-surface wiring 812 in the conduction path 81 correspond to the reference junctions (cold junctions) of the thermocouple. The present variation facilitates bonding when the material of the bonding wire bonded to the pad 813 is the second metal (e.g., Cu).
As can be understood from the second to fifth variations, it is not necessary to form the entirety of the conduction path 81 with the first metal, and only a portion of the conduction path 81 may be formed with the first metal. However, in order to improve the detection accuracy of a temperature by increasing the length of a portion of the thermocouple through which current flows, it is preferable that the entirety of the conduction path 81 be made of the first metal as in the semiconductor device A10′. Suppose that only a portion is made of the first metal. In this case, if it is allowable to increase the dimension of the sealing member 7 in the z direction, the connecting portion 811 may be made of the first metal as in the semiconductor device A15′, and the dimension of the connecting portion 811 in the z direction may be increased. Alternatively, if it is allowable to enlarge the shape of the sealing member 7 as viewed in the z direction, the obverse-surface wiring 812 may be made of the first metal as in the semiconductor device A14′, and the length of the obverse-surface wiring 812 can be increased.
The conduction path 81 of the semiconductor device A16′ according to the present variation further includes a metal layer 813d in contact with the pad 813. As with the conduction paths 82, 85, and 86, the constituent material of the metal layer 813d is the second metal (e.g., Cu). The present variation facilitates bonding when the material of a bonding wire to be bonded is the second metal (e.g., Cu).
The conduction path 81 of the semiconductor device A17′ according to the present variation includes only the connecting portion 811, and does not include the obverse-surface wiring 812 or the pad 813. The connecting portion 811 has a part exposed from the obverse surface 71 of the sealing member 7, and the part is where a bonding wire is bonded. Similarly, the conduction path 82 (85, 86) includes only the connecting portion 821 (851, 861), and does not include the obverse-surface wiring 822 (852, 862) or the pad 823 (853, 863). The connecting portion 821 (851, 861) has a part exposed from the obverse surface 71 of the sealing member 7, and the part is where a bonding wire is bonded. The semiconductor device A17′ according to the present variation can reduce the dimension in the x direction as compared to the semiconductor device A10′.
The first embodiment (the second aspect) may include any of the components described in the first to seventh variations in any combination.
The semiconductor device A20′ according to the present embodiment does not include the conduction path 84, and the second electrode 62 of the semiconductor element 6 is exposed from the reverse surface 72 of the sealing member 7.
In the present embodiment, the constituent material of the conduction path 81 is the first metal, and the constituent material of the conduction path 82 is the second metal having a thermoelectric power different from the first metal. The constituent material of the first electrode 61 is the same metal as the second metal. Thus, the conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (constantan) function as a thermocouple, and the junction 81a is used as a temperature measuring junction of the thermocouple to detect a temperature. Since the junction 81a is in contact with the semiconductor element 6, the semiconductor device A20′ can detect the temperature of the semiconductor element 6 accurately. Further, the semiconductor device A20′ can provide the entirety of the active area of the semiconductor element 6 for an intended use. In addition, the semiconductor device A20′ has advantages similar to those of the semiconductor device A10′ owing to its common configuration with the semiconductor device A10′. Further, since the semiconductor device A20′ does not include the conduction path 84, the dimension of the semiconductor device A20′ in the z direction can be reduced as compared to that of the semiconductor device A10′ in the z direction.
In the semiconductor device A30′ according to the present embodiment, the sealing member 7 further includes a plurality of through-holes 75 and a plurality of grooves 76. The through-holes 75 penetrate from the obverse surface 71 to the reverse surface 72. Each of the through-holes 75 is connected to a corresponding groove 74. The grooves 76 are recessed from the reverse surface 72 in the z direction. Each of the grooves 76 is connected to a corresponding through-hole 75.
In the semiconductor device A30′, the pad 813 of the conduction path 81 is arranged on the z1 side in the z direction of the sealing member 7. The conduction path 81 further includes a through portion 814 and a reverse-surface wiring 815. The through portion 814 is accommodated in a corresponding through-hole 75 in the sealing member 7, and extends from the obverse surface 71 to the reverse surface 72. The through portion 814 is directly connected to the obverse-surface wiring 812. The reverse-surface wiring 815 is directly connected to the through portion 814, is arranged on the side (the z1 side in the z direction) of the sealing member 7 where the reverse surface 72 is located, and is arranged in a corresponding groove 76 in the sealing member 7. The pad 813 is directly connected to the reverse-surface wiring 815, and is arranged in a portion of the groove 76 having the reverse-surface wiring 815 therein, where the portion is located at the end of the groove 76 on the x2 side in the x direction and has a larger width (dimension in the y direction).
Similarly, the pad 823 (853, 863) of the conduction path 82 (85, 86) is arranged on the z1 side in the z direction of the sealing member 7. The conduction path 82 (85, 86) further includes a through portion 824 (854, 864) and a reverse-surface wiring 825 (855, 865). The through portion 824 (854, 864) is accommodated in a corresponding through-hole 75 in the sealing member 7, and extends from the obverse surface 71 to the reverse surface 72. The through portion 824 (854, 864) is directly connected to the obverse-surface wiring 822 (852, 862). The reverse-surface wiring 825 (855, 865) is directly connected to the through portion 824 (854, 864), is arranged on the side (the z1 side in the z direction) of the sealing member 7 where the reverse surface 72 is located, and is arranged in a corresponding groove 76 in the sealing member 7. The pad 823 (853, 863) is directly connected to the reverse-surface wiring 825 (855, 865), and is arranged in a portion of the groove 76 having the reverse-surface wiring 825 (855, 865) therein, where the portion is located at the end of the groove 76 on the x2 side in the x direction and has a larger width (dimension in the y direction).
In the present embodiment, the constituent material of the conduction path 81 is the first metal, and the constituent material of the conduction path 82 is the second metal having a thermoelectric power different from the first metal. The constituent material of the first electrode 61 is the same metal as the second metal. Thus, the conduction path 82 and the first electrode 61 (Cu) together with the conduction path 81 (constantan) function as a thermocouple, and the junction 81a is used as a temperature measuring junction of the thermocouple to detect a temperature. Since the junction 81a is in contact with the semiconductor element 6, the semiconductor device A30′ can detect the temperature of the semiconductor element 6 accurately. Further, the semiconductor device A30′ can provide the entirety of the active area of the semiconductor element 6 for an intended use. In addition, the semiconductor device A30′ has advantages similar to those of the semiconductor device A10′ owing to its common configuration with the semiconductor device A10′. Further, in the semiconductor device A30′, the pad 813 (823, 853, 863) is arranged on the z1 side in the z direction of the sealing member 7. Thus, the semiconductor device A30′ allows the pad 813 (823, 853, 863) to be directly bonded to the wiring of the wiring board on which the semiconductor device A30′ is mounted. Further, since the conduction path 81 in the semiconductor device A30′ is longer than when the pad 813 is arranged on the z2 side in the z direction of the sealing member 7, the length of the portion of a thermocouple through which current flows is increased. This makes it possible to improve the detection accuracy of a temperature.
A semiconductor module in which any of the semiconductor devices A10′ to A30′ is mounted is not limited to the semiconductor module B10′. The semiconductor devices A10′ to A30′ can be mounted in various semiconductor modules.
In the semiconductor module B20′ according to the present variation, the obverse-surface metal layer 22 does not include the conductor layer 221. The semiconductor module B20′ does not include the semiconductor elements 12. The orientation of the semiconductor devices A10′ is different from that of the semiconductor devices A10′ in the semiconductor module B10′. Further, the pad portion 321 of the power terminal 32 extends to the x1 side in the x direction, and is bonded to the exposed surface 83a of the conduction path 83 of each of the semiconductor devices A10′. In the semiconductor module B20′ according to the present variation, the obverse-surface metal layer 22 does not need to include the conductor layer 221. This makes it possible to reduce the dimension of the semiconductor module B20′ in the y direction. Further, the semiconductor module B20′ can omit the connecting members 41, since the pad portion 321 of the power terminal 32 is bonded to the exposed surface 83a of the conduction path 83 of each of the semiconductor devices A10′.
The semiconductor module B30′ according to the present variation is provided in a dual flatpack no-leaded (DFN) package. The semiconductor module B30′ includes leads 201 to 205, a semiconductor device A10′, the connecting members 41, 43, 46, and 47, and the resin member 5. The semiconductor device A10′, the connecting members 41, 43, 46, and 47, and the resin member 5 are the same as those in the first embodiment (the second aspect).
The leads 201 to 205 are electrically connected to the semiconductor device A10′. Each of the leads 201 to 205 is made of a metal, and is preferably made of Cu, Ni, a Cu alloy, a Ni alloy, or 42 alloy, for example. The constituent material of each of the leads 201 to 205 is not particularly limited, but is Cu in the present embodiment. The leads 201 to 205 are made of a lead frame formed by stamping a metal plate, for example.
In the semiconductor device A10′, the exposed surface 84a of the conduction path 84 (the drain electrode) is bonded to the lead 201 via the conductive bonding material 110. The connecting member 41 has a first end bonded to the exposed surface 83a of the conduction path 83 of the semiconductor device A10′, and has a second end bonded to the lead 203. The connecting member 41 electrically connects the conduction path 83 and the lead 203. The connecting member 43 has a first end bonded to the pad 853 (the gate terminal) of the conduction path 85 of the semiconductor device A10′, and a second end bonded to the lead 202. The connecting member 43 electrically connects the conduction path 85 and the lead 202.
The connecting member 46 has a first end bonded to the pad 813 (the first temperature detection terminal) of the conduction path 81 of the semiconductor device A10′, and a second end bonded to the lead 205. The connecting member 46 electrically connects the conduction path 81 and the lead 205. The connecting member 47 has a first end bonded to the pad 823 (the second temperature detection terminal) of the conduction path 82 of the semiconductor device A10′, and a second end bonded to the lead 204. The connecting member 47 electrically connects the conduction path 82 and the lead 204. The leads 204 and 205 are the terminals for detecting the temperature of the semiconductor device A10′.
The semiconductor device according to the second aspect of the present disclosure is not limited to the above embodiments. Various design changes can be made to the specific configurations of the elements of the semiconductive device according to the present disclosure. The present disclosure includes the embodiments described in the following clauses.
A semiconductor device (A10′) comprising:
The semiconductor device according to clause 1, wherein the first conduction path includes a first connecting portion (811) penetrating through the sealing member from a side where the sealing obverse surface is located, the first connecting portion being connected to the semiconductor element.
The semiconductor device according to clause 2, wherein the first connecting portion contains the first metal.
The semiconductor device according to clause 2, wherein the first connecting portion does not contain the first metal.
The semiconductor device according to any of clauses 2 to 4, wherein the first conduction path includes a first wiring portion (812) connected to the first connecting portion and arranged on the side of the sealing member where the sealing obverse surface is located.
The semiconductor device according to clause 5, wherein the first wiring portion contains the first metal.
The semiconductor device according to clause 5, wherein the first wiring portion does not contain the first metal.
The semiconductor device according to any of clauses 5 to 7, wherein an entirety of the first wiring portion is arranged on the side where the sealing obverse surface is located.
The semiconductor device according to any of clauses 5 to 7, wherein the sealing member includes a through-hole (75) penetrating from the sealing obverse surface to the sealing reverse surface, and
The semiconductor device according to any of clauses 1 to 9, wherein the first metal is constantan.
The semiconductor device according to any of clauses 1 to 10, wherein the second metal is Cu.
The semiconductor device according to any of clauses 1 to 11, wherein the semiconductor element includes an element obverse surface (6a) and an element reverse surface (6b) facing away from each other in the thickness direction, a first electrode (61) arranged on the element obverse surface, and a second electrode (62) arranged on the element reverse surface, and
The semiconductor device according to clause 12, further comprising a third conduction path (83) connected to the first electrode,
The semiconductor device according to clause 12 or 13, further comprising a fourth conduction path (84) connected to the second electrode,
Number | Date | Country | Kind |
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2022-032071 | Mar 2022 | JP | national |
2022-049004 | Mar 2022 | JP | national |
Number | Date | Country | |
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Parent | PCT/JP2023/005441 | Feb 2023 | WO |
Child | 18816494 | US |