The present invention relates to a semiconductor element, electric equipment, a bidirectional field effect transistor, and a mounted structure body and, more particularly to a semiconductor element using a gallium nitride (GaN)-based semiconductor, electric equipment using the semiconductor element, a bidirectional field effect transistor, electric equipment using the bidirectional field effect transistor, and a mounted structure body comprising the semiconductorelement or the bidirectional field effect transistor.
With increasing the importance of electric energy to realize energy saving society, in the twenty first-century, it is going to rely on electric power further. The key devices of electric and electronic equipment are semiconductor devices such as transistors and diodes. Therefore, energy saving characteristic of these semiconductor devices is very important. At present, a silicon (Si) semiconductor devices used as a power conversion device, but the silicon semiconductor device has been improved its performance to the limit of physical properties. Therefore, it is under difficult situation to save energy further.
For this, the research and development has been carried out intensively on the power conversion devices with a wide-gap semiconductor such as silicon carbide (SiC) and gallium nitride (GaN) in place of Si. Among them, GaN has remarkably better physical properties in power efficiency and voltage-resistance property than SiC. Therefore, the research and development for GaN-based semiconductor devices has been carried out energetically.
With regard to the GaN-based semiconductor device, a lateral type field effect transistor (FET), that is, a device with a structure formed with a transporting channel parallel to a substrate has been developed. For example, such a device is a device wherein upon a base substrate made of sapphire, SiC, etc., an undoped GaN layer is stacked with a few-μm-thick, and on it, an AlGaN layer with an Al composition of about 25% is stacked with about 25 to 30-nm-thick, and a two-dimensional electron gas (2DEG) formed at an AlGaN/GaN hetero-interface is used. The device is generally called a HFET (hetero-junction FET).
The AlGaN/GaN HFET has a technical problem of control of current collapse. The phenomenon of current collapse is a phenomenon that for the drain current at a low drain voltage up to several volts, the drain current after a high voltage is applied decreases. The phenomenon means in real circuits a phenomenon that the drain current during the turn-on period decreases when an operation voltage of switching becomes high. The current collapse is not a unique phenomenon in a GaN-based FET, but comes to appear remarkably with enabling to apply a high voltage between a source and a drain in the GaN-based FET, and is originally a phenomenon generally arising in horizontal type devices.
The cause of generation of current collapse is explained as follows. When a high voltage is applied between a gate and a drain of a FET, a high electric field area is generated just below the gate or just below the anode, and electrons transfer to the surface or surface vicinity of a part of the high electric field to be trapped. The source of electrons is electrons which drift on the surface of a semiconductor from a gate electrode, or channel electrons which transfer to the surface by a high electric field etc. By being biased to negative by the negative charges of the electrons, the electron concentration of the electronic channel decreases and the channel resistance goes up.
With regard to electrons generated by gate leakage, by making passivation by the dielectric film on the surface, electron transfer is limited and the current collapse is controlled. However, current collapse cannot be sufficiently controlled only by the dielectric film.
Therefore, focusing on that the current collapse results from a high electric field in the vicinity of a gate, a technology to control the intensity of electric field, especially peak electric field, has been developed. This is called the Field Plate (FP) technology, which is the heretofore known technology already in practical use in a Si-based or a GaAs-based FET (for example, see non-patent literature 1.). However, by the field plate technology, the electric field cannot be leveled over all the channel area. Also, a practical semiconductor device as a power device is applied a voltage of 600 V or more, therefore, the issue cannot be fundamentally solved even if the field plate technology is applied.
On the other hand, there is a super junction structure, one of the heretofore known technologies, which improves voltage resistance by equalizing the electric field distribution, and making the peak electric field unlikely occur (for example, see non-patent literature 2.). The super junction can withstand the applied voltage over the whole semiconductor with homogeneous electric field. The super junction is applied to a drift layer of a Si-MOS power transistor and a Si power diode with a vertical type or a horizontal type structure.
Also, there is the principle of polarization junction as a method to produce distribution of positive charge and negative charge as the same as the super junction without depending on the pn junction (for example, see patent literature 1.). Also, there is proposed a technology aiming high voltage resistance by making use of the polarization (for example, see patent literature 2.).
However, it is proved that the two-dimensional hole concentration of the polarization junction described in the patent literatures 1 and 2 is insufficient for high performance operation. Its reason is as follows. Negative polarization electric charge at the hetero-interface resulting in the two-dimensional hole at the hetero-interface is compensated by surface defects or surface levels. As a result, the band is pushed downwardly, resulting in the reduction of the concentration of the two-dimensional hole to be present at the AlGaN/GaN hetero-interface.
Therefore, a semiconductor device that can improve the problem of the polarization junction described in the patent literatures 1 and 2 was proposed (see patent literature 3 and non-patent literature 3.). The semiconductor device has typically a polarization super junction region with a structure in which an undoped GaN layer, an AlxGa1-xN layer, an undoped GaN layer and a p-type GaN layer doped with Mg (magnesium) are stacked in order. In the semiconductor device, a two-dimensional hole gas is formed in the undoped GaN layer in the vicinity part of a hetero-interface between the AlxGa1-xN layer and the undoped GaN layer thereon, and a two-dimensional electron gas is formed in the undoped GaN layer in the vicinity part of a hetero-interface between the AlxGa1-xN layer and the undoped GaN layer thereunder at anon-operating time. More specifically, according to the semiconductor device, the surface GaN layer is doped with Mg to obtain a p-type GaN layer, and the band near the surface is lifted up by negative fixed electric charge of Mg acceptors, so that a sufficient concentration two-dimensional hole gas is formed in the AlGaN/GaN hetero-interface on the surface side. And a transistor utilizing essentially the polarization super junction effect was published for the first time (see non-patent literature 4.).
According to the GaN-based semiconductor device using a polarization super junction, since it uses the principle as the same as a Si super junction device, it is possible to obtain a super high voltage resistance device more easily in principle than the field plate technology conventionally proposed. However, according to the examination originally conducted by the present inventors, the level of the Mg acceptor in the topmost p-type GaN layer is very deep as about 170-180 meV and the time constant of capture/release of holes is large, so there is fear of affecting high speed operation. Furthermore, especially in a polarization super junction field effect transistor, an edge of the p-type GaN layer on the side of the drain electrode in the polarization super junction region and the drain electrode are usually about μm apart and very close, so there is fear of lowering the voltage resistance between Mg acceptors in the p-type GaN layer and the drain electrode.
Therefore, the subject to be solved by the invention is to provide a semiconductor element and a bidirectional field effect transistor with high voltage resistance in which a two-dimensional hole gas with an effective concentration can exist, even though the topmost p-type GaN layer, which was considered to be indispensable in a conventional polarization super junction GaN-based semiconductor device, do not exist.
Another subject to be solved by the invention is to provide high performance electric equipment using the above semiconductor element or bidirectional field effect transistor.
Still another subject to be solved by the invention is to provide a mounted structure body comprising the above semiconductor element or bidirectional field effect transistor.
In order to solve the objects, according to the invention, there is provided a semiconductor element, comprising:
a polarization super junction region comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and a second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm),
α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, and p2=0.6912) and
β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793).
In the semiconductor element, at a non-operating time, a two-dimensional hole gas is formed in the second undoped GaN layer in the vicinity part of a hetero-interface between the undoped AlxGa1-xN layer and the second undoped GaN layer, and a two-dimensional electron gas is formed in the first undoped GaN layer in the vicinity part of a hetero-interface between the first undoped GaN layer and the undoped AlxGa1-xN layer.
In the semiconductor element, no p-type GaN layer is provided on the second undoped GaN layer in the polarization super junction region. Preferably, the semiconductor element comprises a p-electrode contact region which is provided separately from the polarization super junction region. The polarization super junction region and the p-electrode contact region typically include the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer as common layers. The p-electrode contact region may further comprise a Mg-doped p-type GaN layer on the second undoped GaN layer, a p-type GaN contact layer which is doped with Mg heavier than the p-type GaN layer, provided in contact with the p-type GaN layer and a p-electrode which is in ohmic contact with the p-type GaN contact layer. The p-type GaN layer, the p-type GaN contact layer and the p-electrode are typically provided only in the p-electrode contact region. The p-type GaN contact layer may be provided in any way as far as it is in contact with the p-type GaN layer. For example, the p-type GaN contact layer may be stacked on the p-type GaN layer, or may be buried in the p-type GaN layer etc. With respect to the latter case, for example, a groove is provided in the AlxGa1-xN layer, the second undoped GaN layer and the p-type GaN layer to a depth reaching at least the AlxGa1-xN layer, the p-type GaN contact layer is buried inside the groove, so that the p-type GaN contact layer and the two-dimensional hole gas forms a junction.
According to the semiconductor element, typically, the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer are grown in order on a base substrate on which GaN-based semiconductor can be grown in C-plane orientation, or further the p-type GaN layer and the p-type GaN contact layer are grown in order.
The AlxGa1-xN layer may be undoped, or an n-type or a p-type AlxGa1-xN layer doped with donors (n-type impurities) or acceptors (p-type impurities), for example, a Si-doped n-type AlxGa1-xN layer.
In the semiconductor element, as necessary, an intermediate layer which does not deteriorate characteristic of the polarization super junction may be provided between the first undoped GaN layer and the AlxGa1-xN layer and/or between the second undoped GaN layer and the AlxGa1-xN layer, for example, an AluGa1-uN layer (where 0<u≦1, u>x), typically undoped, for example, an AlN layer may be provided between the first undoped GaN layer and the AlxGa1-xN layer and/or between the second undoped GaN layer and the AlxGa1-xN layer. By providing the AluGa1-xN layer between the second undoped GaN layer and the AlxGa1-xN layer, permeation of the two-dimensional hole gas formed in the second undoped GaN layer in the vicinity part of the hetero-interface between the second undoped GaN layer and the AlxGa1-xN layer into the AlxGa1-xN layer side can be reduced, and mobility of holes can be increased dramatically. Also, by providing the AluGa1-xN layer between the first undoped GaN layer and the AlxGa1-xN layer, permeation of the two-dimensional electron gas formed in the first undoped GaN layer in the vicinity part of the hetero-interface between the first undoped GaN layer and the AlxGa1-xN layer into the AlxGa1-xN layer side can be reduced, and mobility of electrons can be increased dramatically. The AluGa1-xN layer or the AlN layer may be generally sufficiently thin, for example, about 1 to 2 nm.
The semiconductor element can be used as various devices, typically, a field effect transistor (FET), a diode, etc.
In a case where the semiconductor element is a field effect transistor, the field effect transistor can be constructed, for example, as follows. That is, the second undoped GaN layer on the AlxGa1-xN layer has an island shape, the p-type GaN layer and the p-type GaN contact layer are formed as a mesa, a source electrode and a drain electrode are formed on the AlxGa1-xN layer so as to sandwich the second undoped GaN layer and the p-electrode forms a gate electrode. In a case where the semiconductorelement is a diode, the diode can be constructed, for example, as follows. That is, the second undoped GaN layer on the AlxGa1-xN layer has an island shape, the p-type GaN layer and the p-type GaN contact layer are formed as a mesa, an anode electrode and a cathode electrode are formed so as to sandwich the second undoped GaN layer and the anode electrode and the p-electrode are electrically connected each other. Here, the anode electrode is provided so as to come in Schottky contact (or form a Schottky junction) with the AlxGa1-xN layer and the cathode electrode is provided so as to come in ohmic contact with the AlxGa1-xN layer. The anode electrode may be provided so as to come in Schottky contact with the two-dimensional hole gas formed in the first undoped GaN layer in the vicinity part of the hetero-interface between the first undoped GaN layer and the AlxGa1-xN layer.
Furthermore, according to the invention, there is provided electric equipment, comprising:
at least a semiconductor element,
the semiconductor element being
a semiconductor element, comprising:
a polarization super junction region comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and a second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm), α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=70.3295, p1=−3.5599, and p2=0.6912) and
β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793).
Here, the electric equipment includes all equipment using electricity and their uses, functions, sizes, etc. are not limited. They are, for example, electronic equipment, mobile bodies, power plants, construction machinery, machine tools, etc. The electronic equipment are, for example, robots, computers, game equipment, car equipment, home electric products (air conditioners etc.), industrial products, mobile phones, mobile equipment, IT equipment (servers etc.), power conditioners used in solar power generation systems, power supplying systems, etc. The mobile bodies are railroad cars, motor vehicles (electric cars etc.), motorcycles, aircrafts, rockets, spaceships, etc.
Furthermore, according to the invention, there is provided a bidirectional field effect transistor, comprising:
a polarization super junction region and a p-electrode contact region which are provided separately each other,
the polarization super junction region, comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and an island-like second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm),
α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, and p2=0.6912) and
β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793),
the polarization super junction region and the p-electrode contact region including the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer as common layers, a first electrode and a second electrode constituting a source electrode or a drain electrode being provided on the AlxGa1-xN layer so as to sandwich the second undoped GaN layer,
the p-electrode contact region, comprising:
a Mg-doped first p-type GaN layer on the second undoped GaN layer,
a Mg-doped second p-type GaN layer on the second undoped GaN layer, provided separately from the first p-type GaN layer,
a first p-type GaN contact layer which is doped with Mg heavier than the first p-type GaN layer, provided in contact with the first p-type GaN layer,
a second p-type GaN contact layer which is doped with Mg heavier than the second p-type GaN layer, provided in contact with the second p-type GaN layer,
a first p-electrode constituting a first gate electrode which is in ohmic contact with the first p-type GaN contact layer; and
a second p-electrode constituting a second gate electrode which is in ohmic contact with the second p-type GaN contact layer.
Furthermore, according to the invention, there is provided electric equipment, comprising:
one or more bidirectional switches,
at least one of the bidirectional switches being
a bidirectional field effect transistor, comprising:
a polarization super junction region and a p-electrode contact region which are provided separately each other,
the polarization super junction region, comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and an island-like second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm),
α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, and p2=0.6912) and
β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793),
the polarization super junction region and the p-electrode contact region including the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer as common layers,
a first electrode and a second electrode constituting a source electrode or a drain electrode being provided on the AlxGa1-xN layer so as to sandwich the second undoped GaN layer,
the p-electrode contact region, comprising:
a Mg-doped first p-type GaN layer on the second undoped GaN layer,
a Mg-doped second p-type GaN layer on the second undoped GaN layer, provided separately from the first p-type GaN layer,
a first p-type GaN contact layer which is doped with Mg heavier than the first p-type GaN layer, provided in contact with the first p-type GaN layer,
a second p-type GaN contact layer which is doped with Mg heavier than the second p-type GaN layer, provided in contact with the second p-type GaN layer,
a first p-electrode constituting a first gate electrode which is in ohmic contact with the first p-type GaN contact layer; and
a second p-electrode constituting a second gate electrode which is in ohmic contact with the second p-type GaN contact layer.
The electric equipment using the bidirectional field effect transistor includes a matrix converter, a multi-level inverter, etc. in addition to those exemplified above.
Furthermore, according to the invention, there is provided a mounted structure body, comprising:
a chip constituting a semiconductor element; and
a mount board on which the chip is flip chip mounted,
the semiconductor element being
a semiconductor element, comprising:
a polarization super junction region comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and a second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm),
α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, and p2=0.6912) and β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793).
Furthermore, according to the invention, there is provided a mounted structure body, comprising:
a chip constituting a semiconductor element; and
a mount board on which the chip is flip chip mounted,
the semiconductor element being
a bidirectional field effect transistor, comprising:
a polarization super junction region and a p-electrode contact region which are provided separately each other,
the polarization super junction region, comprising a first undoped GaN layer, an AlxGa1-xN layer on the first undoped GaN layer and an island-like second undoped GaN layer on the AlxGa1-xN layer,
the Al composition x and the thickness t [nm] of the AlxGa1-xN layer satisfying the following equation
t≧α(a)xβ(a)
where the thickness of the second undoped GaN layer is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm),
α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, and p2=0.6912) and β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, and p′2=−0.3793),
the polarization super junction region and the p-electrode contact region including the first undoped GaN layer, the AlxGa1-xN layer and the second undoped GaN layer as common layers,
a first electrode and a second electrode constituting a source electrode or a drain electrode being provided on the AlxGa1-xN layer so as to sandwich the second undoped GaN layer,
the p-electrode contact region, comprising:
a Mg-doped first p-type GaN layer on the second undoped GaN layer,
a Mg-doped second p-type GaN layer on the second undoped GaN layer, provided separately from the first p-type GaN layer,
a first p-type GaN contact layer which is doped with Mg heavier than the first p-type GaN layer, provided in contact with the first p-type GaN layer,
a second p-type GaN contact layer which is doped with Mg heavier than the second p-type GaN layer, provided in contact with the second p-type GaN layer,
a first p-electrode constituting a first gate electrode which is in ohmic contact with the first p-type GaN contact layer; and
a second p-electrode constituting a second gate electrode which is in ohmic contact with the second p-type GaN contact layer.
In the inventions of the electric equipment, the bidirectional field effect transistor and the mounted structure body, the explanation concerning the above invention of the semiconductor element comes into effect unless it is contrary to its character. As the mount board, a board having good thermal conductivity is used and selected from conventionally known boards as needed.
According to the invention, even though no p-type GaN layer is provided on the topmost surface of the polarization super junction region, it is possible to obtain an enough concentration of the two-dimensional hole gas formed in the second undoped GaN layer in the vicinity part of the hetero-interface between the AlxGa1-xN layer and the second undoped GaN layer, for example, 1×1012 cm−2 or more at a non-operating time. And it is possible to realize high performance electric equipment using the semiconductor element or the bidirectional field effect transistor. In addition, by the mounted structure body in which the chip constituting the semiconductor element or the bidirectional field effect transistor is flip chip mounted on the mount board, it is possible to obtain excellent heat dissipation even when the semiconductor element or the bidirectional field effect transistor is formed on an insulating substrate.
Modes for carrying out the invention (hereinafter referred as embodiments) will now be explained below.
The polarization super junction GaN-based semiconductor element according to the first embodiment is described.
As shown in
In the polarization super junction GaN-based semiconductor element, at a non-operating time, due to piezo polarization and spontaneous polarization, positive fixed charge is induced in the AlxGa1-xN layer 12 in the vicinity part of a hetero-interface between the undoped GaN layer 11 and the AlxGa1-xN layer 12 on the side of the base substrate, and negative fixed charge is induced in the AlxGa1-xN layer 12 in the vicinity part of a hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 13 on the opposite side of the base substrate. As a result, in the polarization super junction GaN-based semiconductor element, at a non-operating time, a two-dimensional hole gas (2DHG) 16 is formed in the undoped GaN layer 13 in the vicinity part of the hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 13 and a two-dimensional electron gas (2DEG) 17 is formed in the undoped GaN layer 11 in the vicinity part of the hetero-interface between the undoped GaN layer 11 and the AlxGa1-xN layer 12.
In the polarization super junction GaN-based semiconductor element, the Al composition x and the thickness t [nm] of the AlxGa1-xN layer 12 constituting the polarization super junction region are determined so as to satisfy the following equation where the thickness of the undoped GaN layer 13 is denoted as a [nm] (a is not smaller than 10 nm and not larger than 1000 nm).
t≧α(a)xβ(a)
Here, α is expressed as
Log (α)=p0+p1 log (a)+p2{log (a)}2
(p0=7.3295, p1=−3.5599, p2=0.6912)
and β is expressed as
β=p′0+p′1 log (a)+p′2{log (a)}2
(p′0=−3.6509, p′1=1.9445, p′2=−0.3793).
Described below is the reason why the Al composition x and the thickness t [nm] of the AlxGa1-xN layer 12 constituting the polarization super junction region are determined as described above.
For consideration, a polarization super junction GaN-based field effect transistor was made as follows.
First, the layer structure shown in
By using the layer structure shown in
A depth distribution of Mg was measured by secondary ion mass spectroscopy (SIMS). According to the result of measurement, it was confirmed that the Mg concentration at a depth of 20 nm under the p-type GaN layer, in other words, the Mg concentration of the undoped GaN layer 13 at a depth of 20 nm from the interface between the p-type GaN layer 14 and the undoped GaN layer 13 was 1.0×1016 cm−3 or under and near to SIMS detection limit. As a result, Mg does not exist at a depth of 20 nm under the p-type GaN layer.
In order to measure concentrations of the two-dimensional hole gas (2DHG) and the two-dimensional electron gas (2DEG) (hereinafter, a concentration with a unit of cm−2 denotes a sheet concentration and a concentration with a unit of cm−3 denotes a volume concentration), a Hall element shown in
The result of measurement is shown in Table 1. The remaining thickness of the undoped GaN layer 13 of the sample No. 1 was 60 nm. The remaining thickness of the undoped GaN layer 13 of the sample No. 2 was 40 nm. The remaining thickness of the undoped GaN layer 13 of the sample No. 3 was 5 nm. It is understood from Table 1 that in the sample No. 1 and the sample No. 2, the 2DHG is induced and accumulated in the undoped GaN layer 13 in the vicinity part of the hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 13 and the 2DEG is induced and accumulated in the undoped GaN layer 11 in the vicinity part of the hetero-interface between the AlxGa1-xN layer 12 and the undoped GaN layer 11 by the polarization super junction (PSJ) effect. With respect to the sample No. 3, the Hall voltage for holes was not generated and measurement was impossible.
Because the 2DHG concentration of the sample No. 2 is smaller than the 2DHG concentration of the sample No. 1, it was shown that the 2DHG concentration depends on the thickness of the undoped GaN layer 13. This results from the surface pinning effect of the undoped GaN layer 13 and the existence of donor type levels (electron emission type) or hole trapping levels. The existence of the 2DHG is indispensable in the polarization super junction element. Therefore, it is necessary to examine quantitatively the relation between the amount of 2DHG generated and the constitution of the AlxGa1-xN layer 12 and the undoped GaN layer 13.
In order to derive the relation between the layer structure of the polarization super junction region consisting of the undoped GaN layer 13/the AlxGa1-xN layer 12/the undoped GaN layer 11 and the 2DHG concentration, the band calculations were carried out. That is, the calculations were carried out for a one-dimensional model along the A-A′ line of the polarization super junction region shown in
The integral value of the carrier concentration in the depth direction shows the sheet carrier concentration.
It is understood from
As shown in
When the 2DHG concentration of the device is ×10 cm−2, it is considered that the device operates as a polarization super junction device in principle. However, when the 2DHG concentration is too low, there is a fear of a problem of generation of the peak electric field at the gate edge, which is observed in ordinary HEMT devices. In order to obtain the effect as the polarization super junction device effectively, the 2DHG concentration is needed to be 1×1012 cm−2 or more and preferably 2×1012 cm−2 or more. The thickness of the undoped GaN layer 13 is desired to be large because the 2DHG concentration becomes larger as the thickness becomes larger. However, when the thickness of the undoped GaN layer 13 is too large, it becomes impossible to fabricate the device. Therefore, the thickness of the undoped GaN layer 13 is desired to be 1000 nm or less.
[Calculation to Investigate the Relation Between the Al Composition x and the Thickness t of the AlxGa1-xN Layer 12 and the 2DHG Concentration in the Polarization Super Junction Structure Consisting of the Undoped GaN Layer 13/the AlxGa1-xN Layer 12/the Undoped GaN Layer 11]
The thickness a of the undoped GaN layer 13 was used as parameters and set to a=10 nm, 50 nm, 100 nm and 1000 nm, respectively. The 2DEG concentration and the 2DHG concentration were calculated while the Al composition x and the thickness t of the AlxGa1-xN layer 12 were varied. Here, x was varied by 0.05 in a range of 0.05˜0.5 (5˜50%) and t was varied by 1 nm in a range of 5˜10 nm and by 5 nm in a range of 10˜100 nm. And calculation was carried out by combining each value of x and each value of t like a matrix.
Inspecting the state of distribution of the 2DHG concentration shown in
Obtained now is an approximate equation expressing values of coordinate (x, t) in respective series of the thickness a of the undoped GaN layer 13 shown in
t=α(a)xβ(a) (1)
Here, α and β are functions of the thickness a of the undoped GaN layer 13.
The curve shown by the dotted line in
As shown in
As an approximate function for the above values, the second order polynomial
Y=p
0
+p
1
X+p
2
X
2 (2)
was adopted. Here, Y=Log (α) or β, X=log (a). That is,
Log (α)=p0+p1 log (a)+p2{log (a)}2 (3)
β=p′0+p′1 log (a)+p′2{log (a)}2 (4)
In the equation (4), p′0, p′1, p′2 were used instead of p0, p1, p2.
Coefficients obtained by the polynomial fitting are shown in Table 3.
From the above discussion, it is concluded as follows. That is, from (p0, p1, p2) and (p′, p′1, p′2), α and β are given by the equation (3) and the equation (4) for any thickness aof the undoped GaN layer 13 in the range from 10 nm to 1000 nm. Therefore, with the equation (1), the thickness t of the AlxGa1-xN layer 12 giving the 2DHG concentration=1×1012 cm−2 for the Al composition x of the AlxGa1-xN layer 12.
That is, the conditions of the Al composition x and the thickness t of the AlxGa1-xN layer 12 giving the 2DHG concentration of 1×1012 cm−2 or more are expressed as follows for the thickness a of the undoped GaN layer 13 in the range from 10 nm to 100 nm.
t≧α(a)xβ(a) (5)
Here, α is given by the equation (3) and its coefficients are expressed as
p
0=7.3295, p1=−3.5597, p2=0.6912 (6)
and β is expressed by the equation (4) and its coefficients are expressed as
p′
0=−3.6509, p′1=1.9445, p′2=−0.3793 (7)
The validity of the conclusion is now verified.
The polarization super junction GaN-based semiconductor element can be applied not only to the field effect transistor shown in
According to the first embodiment, it is possible to realize a polarization super junction GaN-based semiconductor element which can obtain the 2DHG 16 with the sufficient concentration without providing the p-type GaN layer, which was considered to be indispensable in the conventional polarization super junction GaN-based semiconductor element proposed in patent literature 3 and non-patent literature 3. In addition, it is possible to realize a polarization super junction GaN-based semiconductor element which can easily overcome the tradeoff relation between the high voltage resistance and high speed in the semiconductor element using a polarization super junction, realize both the high voltage resistance and elimination of the occurrence of current collapse during switching and operate in high speed and further the loss is low.
The polarization super junction GaN-based bidirectional field effect transistor according to the second embodiment is described.
The polarization super junction GaN-based bidirectional field effect transistor can turn on or off both forward and reverse voltage for AC voltage input by signal voltages (switch signals) applied to the p-electrodes 20a, 20b that are used as gate electrodes. In this case, depending on polarity of AC voltage input the first electrode 24a or the second electrode 24b act as the source electrode or the drain electrode.
The polarization super junction GaN-based bidirectional field effect transistor is suitable for a bidirectional switch of a matrix converter. An example is shown in
In the power supply circuit shown in
The polarization super junction GaN-based bidirectional field effect transistor is also suitable for the bidirectional switch of a multi-level inverter. The multi-level inverter is effective, for example, for improving the power conversion efficiency of a power conversion system (for example, see Fujijiho, Vol. 83, No. 6 2010. pp. 362-365).
The polarization super junction GaN-based bidirectional field effect transistor according to the second embodiment can reduce a rising time when a switch signal is input to the gate electrode and achieve high speed operation as compared with a polarization super junction GaN-based field effect transistor that is not constructed as bidirectional, for example, the polarization super junction GaN-based field effect transistor shown in
In the third embodiment, described is the mounted structure body in which a chip constituting the polarization super junction GaN-based field effect transistor or the polarization super junction GaN-based bidirectional field effect transistor according to any one of the first and the second embodiments is flip chip mounted on a mount board.
In the flip chip technology, to aim at the heat radiation of the chip, it is necessary to join the chip to the submount substrate in an area of the chip near the heating part. In a lateral high current field effect transistor, usually, all of the gate electrode, the source electrode and the drain electrode have an interdigital structure. Here, it is desired that the submount substrate is directly and thermally in contact with ohmic electrodes, that is, the source electrode and the drain electrode of the teeth of the interdigital structure. For this purpose, the mounted structure body according to the third embodiment is constituted as shown in
As described above, according to the third embodiment, by combining the polarization super junction GaN-based field effect transistor according to the first embodiment and the flip chip technology, the novel mounted structure body can be realized. The mounted structure body has the following advantages. That is, because the chip 36 constituting the polarization super junction GaN-based field effect transistor is flip chip mounted on the submount substrate 32, heat generated from the chip 36 during the operation can be rapidly conducted to the submount substrate 32 and radiated to the outside from the submount substrate 32 effectively. Therefore, it is possible to prevent the temperature of the chip 36 from increasing. In addition, the voltage applied to the polarization super junction GaN-based field effect transistor is not limited and the GaN-based field effect transistor with super high resistance voltage higher than 600V can be realized. On the other hand, as the base substrate used for crystal growth, not only a sapphire substrate but also a Si substrate can be used. Furthermore, because an area for a lead electrode pad on the side of the device is not necessary to form in the chip 36, the size of the chip can be decreased to the size of the intrinsic area. As described above, according to the third embodiment, new values never obtained before can be given to the polarization super junction GaN-based field effect transistor as a lateral high current device. The conventional GaN-based HFET using the field plate technology can never realize that.
In the fourth embodiment, as the same as the third embodiment, described is the mounted structure body in which a chip constituting the polarization super junction GaN-based field effect transistor or the polarization super junction GaN-based bidirectional field effect transistor according to any one of the first and the second embodiments is flip chip mounted on a mount substrate.
The mounted structure body according to the fourth embodiment is constituted as shown in
Described now is an example of a method of mounting the chip 36 shown
Using the mounted structure body in which the chip 36 constituting the polarization super junction GaN-based field effect transistor is flip chip mounted on the submount substrate 32, an experiment of continuous energization of the polarization super junction GaN-based field effect transistor was carried out. In the experiment, the mounted structure body was attached to a Peltier device such that the Cu substrate 32a of the submount substrate 32 faces the Peltier device. Temperature of the polarization super junction GaN-based field effect transistor was set to 15° C. with the Peltier device. In this state, the drain voltage Vd of 0.65V was applied to the polarization super junction GaN-based field effect transistor and the initial drain current Id of 8 A was continuously flowed between the source electrode 18 and the drain electrode 19. Initial input power was 8×0.65=5.1 W. Change in time of the drain current Id and temperature of the polarization super junction GaN-based field effect transistor was measured. The result is shown in
According to the fourth embodiment, following advantages can be obtained in addition to the same advantages as the third embodiment. That is, in the mounted structure body, the source electrodes 18 are mutually connected by the metal layer 38, the drain electrodes 19 are mutually connected by the metal layer 39, the p-electrodes 20 are mutually connected by the metal layer 40 and the metal layers 38, 39, 40 and the electrodes 32c, 32d, 32e of the submount substrate 32 are bonded. Therefore, wire bonding is not necessary and it is possible to reduce cost and improve reliability. In addition, according to the mounted structure body, it is not necessary to form wide lead electrode pad parts for wire bonding of the metal layers 33, 34, 35 on the submount substrate 32 as the mounted structure body according to the third embodiment. Therefore, it is possible to reduce the area of the submount substrate 32 drastically and reduce cost more.
In the fifth embodiment, as the same as the third embodiment, described is the mounted structure body in which a chip constituting the polarization super junction GaN-based field effect transistor or the polarization super junction GaN-based bidirectional field effect transistor according to any one of the first and the second embodiments is flip chip mounted on a mount substrate.
The mounted structure body according to the fifth embodiment is constituted as shown in
Other than the above is the same as the third embodiment.
According to the fifth embodiment, following advantages can be obtained in addition to the same advantage as the third embodiment. That is, in the mounted structure body, the high thermal conductivity layer 44 is formed in the space between the metal layer 33 and the solder layer 35 thereon and the adjacent metal layer 34 and the solder layer 35 thereon so as to fill the space. Therefore, it is possible to conduct heat generated from the polarization super junction field effect in operation to the submount substrate 32 also via the high thermal conductivity layer 44. As a result, it is possible to conduct heat generated from the polarization super junction field effect transistor in operation to the submount substrate 32 more quickly. And therefore, it is possible to radiate heat to the outside more efficiently from the submount substrate 32.
The polarization super junction GaN-based field effect transistor with the structure shown in
Heretofore, embodiments of the present invention have been explained specifically. However, the present invention is not limited to these embodiments, but contemplates various changes and modifications based on the technical idea of the present invention.
For example, numerical numbers, structures, shapes, materials, etc. presented in the aforementioned embodiments are only examples, and the different numerical numbers, structures, shapes, materials, etc. may be used as needed.
For example, in the polarization super junction GaN-based field effect transistors shown in
The normally-on field effect transistor of the polarization super junction GaN-based semiconductor element according to the first embodiment can be changed into the one of normally-off type by mounting a cascode circuit publicly known with a low-priced low resistance voltage Si transistor.
Number | Date | Country | Kind |
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2015-018985 | Feb 2015 | JP | national |
2015-021026 | Feb 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/081102 | 11/5/2015 | WO | 00 |