Embodiments of the present disclosure generally relate to stacked microelectronic packages. In particular, embodiments of the present disclosure relate to stacked microelectronic packages including interposer structures and associated methods, devices, and systems.
As a consequence of many factors, including demand for increased portability, computing power, memory capacity and energy efficiency, microelectronic devices such as semiconductor devices and packages comprising such devices, are continuously being reduced in size. The sizes of the constituent features (i.e., critical dimensions) that form the devices, e.g., circuit elements and interconnect lines, as well as the pitch between (i.e., spacing) structures are also constantly being decreased to facilitate this size reduction.
Microelectronic devices may be stacked, such as, in stacked semiconductor packages (e.g., 3-D integrated circuits) to increase one or more of a memory capacity, computing power, etc., of the resulting semiconductor device while still consuming less real estate (i.e., surface area) and facilitating signal speed and integrity. Stacked semiconductor packages may include a plurality of vertically stacked semiconductor dies. The semiconductor dies, in a stacked semiconductor die package, may be operably coupled together by conductive elements between aligned through-silicon vias (TSVs) of superimposed dies, direct contacts, or wire bonding.
A stacked microelectronic device may include different types of semiconductor packages stacked on one another. For example, a stacked semiconductor package, such as a memory stack (e.g., NAND stack) may be stacked over an application specific integrated circuit (e.g., ASIC or controller). The different semiconductor packages may be operatively coupled together through a substrate or through direct connections.
While the specification concludes with claims particularly pointing out and distinctly claiming embodiments of the present disclosure, the advantages of embodiments of the disclosure may be more readily ascertained from the following description of embodiments of the disclosure when read in conjunction with the accompanying drawings in which:
The following description provides specific details, such as material compositions, shapes, and sizes, in order to provide a thorough description of embodiments of the disclosure. Indeed, the embodiments of the disclosure may be practiced in conjunction with conventional microelectronic device fabrication techniques employed in the industry. Only those process acts and structures necessary to understand the embodiments of the disclosure are described in detail below. Additional acts to form a complete microelectronic device from the structures may be performed by conventional fabrication techniques.
Drawings presented herein are for illustrative purposes only and are not meant to be actual views of any particular material, component, structure, device, or system. Variations from the shapes depicted in the drawings as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments described herein are not to be construed as being limited to the particular shapes or regions as illustrated, but include deviations in shapes that result, for example, from manufacturing. For example, a region illustrated or described as box-shaped may have rough and/or nonlinear features, and a region illustrated or described as round may include some rough and/or linear features. Moreover, sharp angles that are illustrated may be rounded, and vice versa. Thus, the regions illustrated in the figures are schematic in nature, and their shapes are not intended to illustrate the precise shape of a region and do not limit the scope of the present claims. The drawings are not necessarily to scale. Additionally, elements common between figures may retain the same numerical designation.
As used herein, a “memory device” means and includes microelectronic devices exhibiting memory functionality, but not necessarily limited to memory functionality. Stated another way, and by way of non-limiting example only, the term “memory device” includes not only conventional memory (e.g., conventional non-volatile memory; conventional volatile memory), but also includes an application specific integrated circuit (ASIC) (e.g., a system on a chip (SoC)), a microelectronic device combining logic and memory, and a graphics processing unit (GPU) incorporating memory.
As used herein, the terms “configured” and “configuration” refers to a size, a shape, a material composition, a material distribution, orientation, and arrangement of at least one feature (e.g., one or more of at least one structure, at least one material, at least one region, at least one device) facilitating use of the at least one feature in a pre-determined way.
As used herein, the term “substantially” in reference to a given parameter means and includes to a degree that one skilled in the art would understand that the given parameter, property, or condition is met with a small degree of variance, such as within acceptable manufacturing tolerances. By way of example, depending on the particular parameter, property, or condition that is substantially met, the parameter, property, or condition may be at least 90.0 percent met, at least 95.0 percent met, at least 99.0 percent met, at least 99.9 percent met, or even 100.0 percent met.
As used herein, “about” or “approximately” in reference to a numerical value for a particular parameter is inclusive of the numerical value and a degree of variance from the numerical value that one of ordinary skill in the art would understand is within acceptable tolerances for the particular parameter. For example, “about” or “approximately” in reference to a numerical value may include additional numerical values within a range of from 90.0 percent to 110.0 percent of the numerical value, such as within a range of from 95.0 percent to 105.0 percent of the numerical value, within a range of from 97.5 percent to 102.5 percent of the numerical value, within a range of from 99.0 percent to 101.0 percent of the numerical value, within a range of from 99.5 percent to 100.5 percent of the numerical value, or within a range of from 99.9 percent to 100.1 percent of the numerical value.
As used herein, relational terms, such as “beneath,” “below,” “lower,” “bottom,” “above,” “upper,” “top,” “front,” “rear,” “left,” “right,” and the like, may be used for ease of description to describe one element's or feature's relationship to another element(s) or feature(s) as illustrated in the drawings. Unless otherwise specified, the spatially relative terms are intended to encompass different orientations of the materials in addition to the orientation depicted in the figures. For example, if materials in the figures are inverted, elements described as “below” or “beneath” or “under” or “on bottom of” other elements or features would then be oriented “above” or “on top of” the other elements or features. Thus, the term “below” can encompass both an orientation of above and below, depending on the context in which the term is used, which will be evident to one of ordinary skill in the art. The materials may be otherwise oriented (e.g., rotated 90 degrees, inverted, flipped) and the spatially relative descriptors used herein interpreted accordingly.
As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used herein, the term “and/or” means and includes any and all combinations of one or more of the associated listed items.
As used herein, the terms “vertical,” “longitudinal,” “horizontal,” and “lateral” are in reference to a major plane of a structure and are not necessarily defined by earth's gravitational field. A “horizontal” or “lateral” direction is a direction that is substantially parallel to the major plane of the structure, while a “vertical” or “longitudinal” direction is a direction that is substantially perpendicular to the major plane of the structure. The major plane of the structure is defined by a surface of the structure having a relatively large area compared to other surfaces of the structure. With reference to the drawings, a “horizontal” or “lateral” direction may be perpendicular to an indicated “Z” axis, and may be parallel to an indicated “X” axis and/or parallel to an indicated “Y” axis; and a “vertical” or “longitudinal” direction may be parallel to an indicated “Z” axis, may be perpendicular to an indicated “X” axis, and may be perpendicular to an indicated “Y” axis.
As used herein, “conductive material” means and includes electrically conductive material such as one or more of a metal (e.g., tungsten (W), titanium (Ti), molybdenum (Mo), niobium (Nb), vanadium (V), hafnium (Hf), tantalum (Ta), chromium (Cr), zirconium (Zr), iron (Fe), ruthenium (Ru), osmium (Os), cobalt (Co), rhodium (Rh), iridium (Ir), nickel (Ni), palladium (Pa), platinum (Pt), copper (Cu), silver (Ag), gold (Au), aluminum (Al)), an alloy (e.g., a Co-based alloy, an Fe-based alloy, an Ni-based alloy, an Fe- and Ni-based alloy, a Co- and Ni-based alloy, an Fe- and Co-based alloy, a Co- and Ni- and Fe-based alloy, an Al-based alloy, a Cu-based alloy, a magnesium (Mg)-based alloy, a Ti-based alloy, a steel, a low-carbon steel, a stainless steel), a conductive metal-containing material (e.g., a conductive metal nitride, a conductive metal silicide, a conductive metal carbide, a conductive metal oxide), and a conductively-doped semiconductor material (e.g., conductively-doped polysilicon, conductively-doped germanium (Ge), conductively-doped silicon germanium (SiGe)). In addition, a “conductive structure” means and includes a structure formed of and including conductive material.
As used herein, “insulative material” means and includes electrically insulative material, such one or more of at least one dielectric oxide material (e.g., one or more of a silicon oxide (SiOx), phosphosilicate glass, borosilicate glass, borophosphosilicate glass, fluorosilicate glass, an aluminum oxide (AlOx), a hafnium oxide (HfOx), a niobium oxide (NbO−x−), a titanium oxide (TiOx), a zirconium oxide (ZrOx), a tantalum oxide (TaOx), and a magnesium oxide (MgOx)), at least one dielectric nitride material (e.g., a silicon nitride (SiNy)), at least one dielectric oxynitride material (e.g., a silicon oxynitride (SiOxNy)), at least one dielectric oxycarbide material (e.g., silicon oxycarbide (SiOxCy)), at least one hydrogenated dielectric oxycarbide material (e.g., hydrogenated silicon oxycarbide (SiCxOyHz)), and at least one dielectric carboxynitride material (e.g., a silicon carboxynitride (SiOxCzNy)). Formulae including one or more of “x,” “y,” and “z” herein (e.g., SiOx, AlOx, HfOx, NbO−x, TiOx, SiNy, SiOxNy, SiOxCy, SiCxOyHz, SiOxCzNy) represent a material that contains an average ratio of “x” atoms of one element, “y” atoms of another element, and “z” atoms of an additional element (if any) for every one atom of another element (e.g., Si, Al, Hf, Nb, Ti). As the formulae are representative of relative atomic ratios and not strict chemical structure, an insulative material may comprise one or more stoichiometric compounds and/or one or more non-stoichiometric compounds, and values of “x,” “y,” and “z” (if any) may be integers or may be non-integers. As used herein, the term “non-stoichiometric compound” means and includes a chemical compound with an elemental composition that cannot be represented by a ratio of well-defined natural numbers and is in violation of the law of definite proportions. In addition, an “insulative structure” means and includes a structure formed of and including insulative material.
Stacked microelectronic devices may include different types of semiconductor packages stacked on one another. For example, a stacked semiconductor package, such as a memory stack (e.g., NAND stack) may be stacked over another microelectronic device or semiconductor die, such as an application specific integrated circuit (ASIC) or a controller. The two different semiconductor packages may have different types of charge building up between them. In some cases, the different charges may result in an electrostatic discharge (ESD) between the two packages. The ESD may damage sensitive circuitry in one or more of the different semiconductor packages by causing shorts or localized heat damage.
Embodiments of the disclosure include positioning an interposer between the two different types of semiconductor packages. The interposer may be configured to electrically isolate the two packages and may further be configured to electrically couple at least one of the two packages to a ground. The features of the interposer may be configured to isolate electrical charges of the two devices and drain electrical charge built up between the two devices. Electrostatic charges may be built up on one or more of the two devices from human handling, machine handling, charging of the devices during testing, among others. Isolating the charges and draining the electrical charge build up may substantially reduce the charge differential (e.g., electrostatic potential or voltage) between the two devices. Reducing the charge differential may substantially prevent ESD between the two devices. Preventing ESD between the devices may improve reliability and yield of the associated devices and packages. Improvements to reliability and yield may reduce the costs of producing the associated devices and packages as well as the associated electronic devices and systems.
The microelectronic device 102 may be electrically coupled to the substrate 108 through one or more direct attachment points 112 (e.g., solder bumps, pins, posts, sockets, pads, etc.) in a direct chip attach (DCA) configuration between a bottom surface of the microelectronic device 102 and conductive pads 110 of the substrate 108. The conductive pads 110 may include ground pads 114, power pads, transmitting pads (c.g., pads configured to transmit data, signals, commands, etc., to the microelectronic device 102), receiving pads (e.g., pads configured to receive data, signals, commands, etc., from the 102), etc. The substrate 108 may be a circuit board, such as a printed circuit board, single sided circuit board, double sided circuit board, multilayer circuit board, etc. The substrate 108 may include multiple horizontal and vertical conductive paths disposed with the substrate 108. The conductive paths may electrically couple one or more conductive pads 110 together. For example, ground pads 114 may be electrically coupled together, and transmitting pads of the microelectronic device 102 may be electrically coupled to receiving pads of other components, such as the die stack 106, a dynamic random-access memory (DRAM) device, etc.
The die stack 106 may be electrically coupled to the substrate 108 through one or more wire bonds 118 coupled between at least one of the dies 120a, 120b, 120c, 120d and at least one of the conductive pads 110 of the substrate 108. For example, wire bonds may extend between the dies 120d, 120c, 120b, 120a to electrically couple the dies 120d, 120c, 120b, 120a of the die stack 106 together and a wire bond 118 may then extend from the bottom die 120a to a conductive pad 110 on the substrate 108 as illustrated in
The interposer 104 may be formed of multiple structures. For example, the interposer 104 may include a conductive structure 124 and an insulative structure 126. The conductive structure 124 may include a conductive pad 130, which may be configured to electrically couple the conductive structure 124 to a conductive pad 110 in the substrate 108. For example, the conductive pad 130 may be coupled to a ground pad 114 of the substrate 108 through a wire bond 116. The conductive structure 124 may be configured to electrically couple a top surface of the microelectronic device 102 to the ground pad 114. The ground pad 114 may be electrically coupled to a ground (e.g., earth ground, signal ground, etc.) or neutral (e.g., common, neutral, etc.) through the substrate 108. Electrically coupling the top surface of the microelectronic device 102 to the ground pad 114. The conductive structure 124 may be configured to drain an accumulated electrical charge from the surface of the microelectronic device 102 to the ground, which may reduce an electrical potential between the microelectronic device 102 and the die stack 106. The conductive structure 124 may be formed from a conductive material, such as one or more of a metal, an alloy, a conductive metal-containing material, or a conductively doped semiconductor material.
The insulative structure 126 of the interposer 104 may be positioned between the conductive structure 124 and the die stack 106. The insulative structure 126 may be formed from an electrically insulative material, such as dielectric oxide material, a titanium oxide (TiOx), a zirconium oxide (ZrOx), a tantalum oxide (TaOx), and a magnesium oxide (MgOx), at least one dielectric nitride material, at least one dielectric oxynitride material, at least one dielectric oxycarbide material, at least one hydrogenated dielectric oxycarbide material, and at least one dielectric carboxynitride material. The insulative structure 126 may be configured to substantially electrically isolate the die stack 106 from the upper surface of the microelectronic device 102.
The conductive structure 124 of the interposer 104 may be attached to the microelectronic device 102 through a conductive connection 122. The conductive connection 122 may be a conductive material configured to secure the interposer 104 to the microelectronic device 102. For example, the conductive connection 122 may be a flowable material, such as solder, or a conductive adhesive, such as a metal paste, conductive tape, conductive epoxy, etc. The conductive connection 122 may secure the conductive structure 124 of the interposer 104 to the upper surface of the microelectronic device 102, while maintaining an electrical connection between the upper surface of the microelectronic device 102 with the conductive structure 124.
The insulative structure 126 of the interposer 104 may be attached to the bottom die 120a of the die stack 106 through a connection 128. The connection 128 may be an insulative material, such as an adhesive or tape. The connection 128 may be configured to secure the die stack 106 to the insulative structure 126 of the interposer 104, while maintaining the electrically insulating properties of the insulative structure 126 relative to the conductive structure 124 and microelectronic device 102.
The interposer 104 may extend beyond a lateral end 132 of the bottom die 120a. The conductive pad 130 may be positioned in the portion of the interposer 104 that is extended beyond the lateral end 132 of the bottom die 120a, such that the wire bond 116 may be coupled to the conductive pad 130 without contacting the bottom die 120a. The interposer 104 may also remain within a footprint defined by the die stack 106. For example, the interposer 104 may not extend beyond a lateral end 134 of a top die 120d of the die stack 106. Thus, the interposer 104 may not add to a lateral dimension or footprint of the microelectronic device package 100.
A stack contact structure 204 of the interposer 104 may be positioned on a second end (e.g., bottom or top as illustrated in
The interposer 104 may also include intermediate structures 302 positioned between the device contact structure 202 and the stack contact structure 204. The intermediate structures 302 may include an insulative structure 308 and an insulative edge structure 304 substantially surrounding a conductive connecting structure 306. The conductive connecting structure 306 may be positioned between the conductive structure 124 and the conductive pad 130. The conductive connecting structure 306 may be formed of and include conductive material. The conductive connecting structure 306 may be configured to form an electrical connection between the conductive structure 124 and the conductive pad 130. The conductive connecting structure 306 may have a horizontal surface area less than or equal to a horizontal surface area of the conductive pad 130. Thus, the insulative structure 308 may cover an area of the conductive structure 124 equal to or greater than an area of the conductive structure 124 covered by the insulative structure 126. The intermediate structures 302 may increase the insulative properties of the interposer 104 by increasing a thickness of insulative material positioned between the conductive structure 124 and the die stack 106 (
The interposer 404 may be coupled to a ground pad 414 of the substrate 408 through a conductive post 416 (which may also be characterized as a pillar, column or stud) extending between a bottom surface of the interposer 404 and the ground pad 414. The interposer 404 may include a conductive structure 424 coupled to the conductive post 416. The conductive structure 424 may also be coupled to a surface of the microelectronic device 402. Thus, the conductive structure 424 may electrically couple the surface of the microelectronic device 402 to the ground pad 414 through the conductive post 416. The electrical connection between the surface of the microelectronic device 402 and the ground pad 414 may drain electrical charges built up on the microelectronic device 402.
The interposer 404 may also include an insulative structure 426 positioned between the conductive structure 424 and a bottom die 420 of the die stack 406. Connecting the conductive post 416 to the conductive structure 424 through a bottom surface of the interposer 404 may facilitate the insulative structure 426 of the interposer 404 extending across an entire upper surface area of the interposer 404 (e.g., such that an upper structure of the interposer 404 is substantially free of conductive material). Extending the insulative structure 426 across the entire upper surface of the interposer 404 may reduce a complexity of a process of forming the interposer 404 and may increase the insulative properties of the interposer 404 between the microelectronic device 402 and the die stack 406.
Because the entire upper surface of the interposer 404 is formed from the insulative structure 426, the interposer 404 may remain within a footprint of the bottom die 420 of the die stack 106. In other embodiments, the interposer 404 may extend beyond a lateral end of the bottom die 420 as illustrated in
Similar to the microelectronic device package 100 (
In some embodiments, the interposer 404 also includes intermediate structures positioned between the device contact structure 502 and the stack contact structure 504. The intermediate structures may include additional insulative structures. The additional insulative structures may have substantially a same size as the insulative structure 426. Thus, the additional intermediate structures may increase the insulative properties of the interposer 404 by increasing a thickness of insulative material positioned between the conductive structure 424 and the die stack 406 (
The microelectronic device packages 100, 400 described above may have different configurations of die stacks 106, 406 and microelectronic devices 102, 402.
In some embodiments, the conductive pad 130 of the interposer 104 is coupled to the same ground pad 114 as one or more of the wire bonds 118, 604 from the die stack 106. In other embodiments, the wire bonds 118, 604 from the die stack 106 are coupled to distinct conductive pads 110 or ground pads 114 from the wire bond 116 of the interposer 104.
In some embodiments, conductive post 416 extending between the interposer 404 and the substrate 408 is coupled to the same ground pad 414 as one or more of the wire bonds 418, 604 from the die stack 406. In other embodiments, the wire bonds 418, 604 from the die stack 406 are coupled to distinct conductive pads 410 or ground pads 414 from the conductive post 416 from the interposer 404, as illustrated in
In some embodiments, the conductive pad 130 of the interposer 104 is coupled to the same ground pad 114 as one or more of the wire bonds 118 from the die stack 106. In other embodiments, the wire bonds 118 from the die stack 106 are coupled to distinct conductive pads 110 or ground pads 114 from the wire bond 116 of the interposer 104.
In some embodiments, conductive post 416 extending between the interposer 404 and the substrate 408 is coupled to the same ground pad 414 as one or more of the wire bonds 418 from the die stack 406. In other embodiments, the wire bonds 418 from the die stack 406 are coupled to distinct conductive pads 410 or ground pads 414 from the conductive post 416 from the interposer 404, as illustrated in
In additional embodiments, the dies of the die stack 106 may be positioned, such that there is substantially no lateral offset between vertically neighboring dies.
A microelectronic device, such as a semiconductor die, integrated circuit, controller, and so on, may be coupled to a substrate, such as a printed circuit board, in act 1102. The substrate and the microelectronic device may include complementary connection points, such as posts, pins, solder balls, and/or solder pads. The complementary connection points may include electrical connections through the substrate, such as receiving pads, transmitting pads, power pads, and/or ground pads. The different connection points may be operably coupled to different circuits within the substrate that may transmit electrical signals to other components connected to the substrate. In some embodiments, the microelectronic device is further secured to the substrate through additional material, such as a molding compound.
After the microelectronic device is connected to the substrate, an interposer may be coupled to a surface of the microelectronic device in act 1104. The interposer may be coupled to a surface of the microelectronic device on an opposite side of the microelectronic device opposite the substrate. A conductive structure in the interposer may be connected to the surface of the microelectronic device. The connection between the conductive structure and the microelectronic device may be electrically conductive. For example, the conductive structure may be coupled to the surface of the microelectronic device through a solder connection. In another example, the conductive structure of the interposer may be coupled to the surface of the microelectronic device through a conductive adhesive, such as a metal paste and/or a conductive tape.
The conductive structure of the interposer may then be coupled to the substrate in act 1106. As described above, the conductive structure may extend into a top surface of the interposer, as a conductive pad. The conductive pad may be coupled to the substrate through a wire bond coupled between the conductive pad of the interposer and a ground pad of the substrate. In other embodiments, the conductive structure of the interposer is coupled directly to a ground pad on the substrate through a direct attachment point, such as a post extending from the substrate, such that the conductive structure of the interposer may rest against the direct attachment point and be secured thereto through a soldering process or with a conductive adhesive material similar to the attachment between the conductive structure and the microelectronic device. As described above, the electrical connection between the conductive structure of the interposer and the ground pad of the substrate may form an electrical connection between the outer surface of the microelectronic device and the ground pad, which may drain accumulated electrical charges from the outer surface of the microelectronic device.
A die stack, such as a NAND die stack, may be coupled to a top surface of the interposer in act 1108. The die stack may be coupled to an insulative structure of the interposer. The insulative structure may be positioned between the die stack and the conductive structure(s) of the interposer, such that the die stack may be substantially electrically isolated from the conductive structures of the interposer by the insulative structure. The die stack may be secured to the interposer through an adhesive material, such as a die attach film, tape, and/or epoxy, positioned between a bottom surface of a bottom die of the die stack and the insulative structure of the interposer. The adhesive material may be an insulative material, such that the adhesive material may be configured to further electrically isolate the die stack from the conductive structure(s) of the interposer.
The die stack may then be coupled to the substrate in act 1110. The die stack may be coupled to the substrate through wire bond connections between the dies of the die stack and contact pads of the substrate. The contact pads may include ground pads, power pads, transmitting pads, receiving pads, etc. At least one of the wire bonds may extend from a surface of at least one of the dies and a ground pad of the substrate. The grounding wire bond may be configured to drain an accumulated electrical charge from the outer surface of the die stack. Other wire bonds may be configured to transmit or receive signals to/from the die stack. For example, the wire bonds may be coupled to contact pads, which may be operably coupled to transmit or receive pads associated with the microelectronic device, such that the substrate may facilitate the transmission of electrical signals between the die stack and the microelectronic device.
Each of the components may be formed in arrays formed on a substrate, such as a semiconductor wafer through build up processes, such as deposition , sputtering, etc., material removal processes, such as etching (e.g., wet etch, dry etch, etc.), lithography (e.g., photolithography, optical lithography, UV lithography, etc.), etc., and filling processes. Once the array of components is formed the array may be separated into individual components through a separation process, such as a dicing process.
An array of microelectronic devices may be formed on a substrate in act 1202. As described above, the microelectronic devices may be a semiconductor die, integrated circuit, controller, etc. The microelectronic devices may be formed by building up layers of dielectric material over a substrate. Portions of the semiconductor material may then be selectively removed. For example, masks may be used to expose some portions to a removal process while protecting other portions from the removal process. In other examples, a material removal process which selectively removes some types of materials while not removing other types of materials, such as due to differences in a material removal rate for the two different types of materials due to different reactivity between the two different types of material and the material removal process. A backfill operation may then be used to fill in regions where material was removed with a conductive material, to form circuitry and/or other components within the microelectronic devices. These processes may be repeated to form multiple stacked structures and circuitry in the different structures of the microelectronic device. In other cases, multiple stacked structures of insulative material may be formed before the array of microelectronic devices is subject to a selective material removal process.
After the array of microelectronic devices is formed, the substrate may be separated into individual dies or microelectronic devices along scribe lines defined between the multiple microelectronic devices in the array in act 1204. The substrate may be separated through dicing processes. For example, the substrate may be separated through mechanical dicing utilizing a grinding or cutting wheel to cut through the substrate along the scribe lines. In another example, the substrate may be separated through a laser dicing process using a laser to melt the substrate along the scribe lines. In another example, the substrate may be separated through stealth dicing by creating a modified or weakened zone along the scribe lines and fracturing the substrate along the scribe lines using the weakened region in the modified zone to guide the fractures.
An array of semiconductor dies may be formed on another substrate, such as a semiconductor wafer in act 1220. The array of semiconductor dies may be formed in a similar fashion as the array of microelectronic devices. For example, the array of semiconductor dies may be formed through one or more material buildup processes, one or more selective material removal processes, and one or more back filling processes. As described above, these processes may alternate to form stacked structures or may be performed in other orders, such as building up multiple insulative structures before selectively removing some of the insulative structures in a subsequent process.
The array of semiconductor dies may then be separated into individual semiconductor dies in act 1222. As described above, the substrate may be separated through dicing processes, such as mechanical dicing processes, laser dicing processes, and/or stealth dicing processes. The individual dies may then be stacked over one another to form a die stack in act 1224. The individual dies may be stacked in a manner that exposes a portion of the top surface of each die on one or more lateral ends of each die. The exposed portion of the top surface of each die may be used to secure a wire bond to each of the semiconductor dies in the stack in a future step. In some cases, the exposed portion of the top surface of each die may be on the same lateral end of each die in the stack, such as a shingle stack or reverse shingle stack as described and illustrated in
An array of interposers may be formed over a substrate in act 1208. The array of interposers may be formed in a similar manner to that described above in acts 1202 and act 1220. In some cases, the array of interposers may be formed by forming a first insulative structure, selectively removing a portion of the first insulative structure, filling in the region where the insulative material of the insulative structure was removed with a conductive material to form the conducting structure. Another insulative structure may then be formed over the first structure. In some cases, additional material removal and back fill processes may be formed on the additional insulative structures. In other cases, the additional insulative structures may be formed as a single insulative structure over the first structure. After the array of interposers is formed, the array may then be separated into individual interposers in act 1210. As described above, the substrate may be separated through dicing processes, such as mechanical dicing processes, laser dicing processes, and/or stealth dicing processes.
A microelectronic device formed as described above may be provided for an assembly process. The microelectronic device may be coupled to a substrate, such as a printed circuit board, in act 1206. The substrate and the microelectronic device may include complementary connection points, such as posts, pins, solder balls, solder pads, etc. The complementary connection points may include electrical connections through the substrate, such as receiving pads, transmitting pads, power pads, ground pads, etc. The different connection points may be operably coupled to different circuits within the substrate that may transmit electrical signals to other components connected to the substrate. In some embodiments, the microelectronic device may be further secured to the substrate through an additional material, such as a molding compound.
After the microelectronic device is connected to the substrate, an interposer formed as described above, may be provided and coupled to a surface of the microelectronic device in act 1212. The interposer may be coupled to a surface of the microelectronic device on a side of the microelectronic device opposite the substrate. The conductive structure in the interposer may be connected to the surface of the microelectronic device. The connection between the conductive structure and the microelectronic device may be electrically conductive. For example, the conductive structure may be coupled to the surface of the microelectronic device through a solder connection or through a conductive adhesive, such as a metal paste, a conductive tape, etc.
The conductive structure of the interposer may then be coupled to the substrate in act 1214. In some embodiments, the conductive structure extends into a top surface of the interposer through the additional insulative structures of the interposer as a conductive pad. The conductive pad may be coupled to the substrate through a wire bond coupled between the conductive pad of the interposer and a ground pad of the substrate. In other embodiments, the conductive structure of the interposer is coupled directly to a ground pad on the substrate through a direct attachment point, such as a post extending from the substrate, such that the conductive structure of the interposer may rest against the direct attachment point and be secured thereto through a soldering process or with a conductive adhesive material similar to the attachment between the conductive structure and the microelectronic device. As described above, the electrical connection between the conductive structure of the interposer and the ground pad of the substrate may form an electrical connection between the outer surface of the microelectronic device and the ground pad, which may drain accumulated electrical charges from the outer surface of the microelectronic device.
A die stack formed as described above, may be provided and coupled to a top surface of the interposer in act 1216. The die stack may be coupled to a top insulative structure of the interposer. The insulative structure may be positioned between the die stack and the conductive structure(s) of the interposer, such that the die stack may be substantially electrically isolated from the conductive structures of the interposer by the insulative structure. The die stack may be secured to the interposer through an adhesive material, such as a die attach film, tape, epoxy, etc., positioned between a bottom surface of a bottom die of the die stack and the insulative structure of the interposer.
The die stack may then be coupled to the substrate in act 1218. The die stack may be coupled to the substrate through wire bond connections between the dies of the die stack and contact pads of the substrate. The contact pads may include ground pads, power pads, transmitting pads, and/or receiving pads. As described above, each die of the die stack may be arranged such that a portion of a top surface of each die is exposed (e.g., not covered or in contact with an adjacent die in the die stack). The wire bonds may be coupled to the exposed portion of each die in the die stack. In some cases, the wire bond may extend between two adjacent dies in the die stack. In other embodiments, the wire bond may extend from the surface of the die to a conductive pad on the substrate. At least one of the wire bonds may extend from a surface of at least one of the dies and a ground pad of the substrate. The grounding wire bond may be configured to drain an accumulated electrical charge from the outer surface of the die stack. Other wire bonds may be configured to transmit or receive signals to/from the die stack. For example, the wire bonds may be coupled to contact pads, which may be operably coupled to transmit or receive pads associated with the microelectronic device, such that the substrate may facilitate the transmission of electrical signals between the die stack and the microelectronic device.
Microelectronic devices (e.g., the microelectronic device packages 100, 400 including the stacked structures of the disclosure) may be included in embodiments of electronic systems of the disclosure. For example,
The electronic system 1300 may further include at least one electronic signal processor device 1304 (often referred to as a “microprocessor”). The electronic signal processor device 1304 may, optionally, include an embodiment of one or more of a microelectronic device and a microelectronic device structure previously described herein. The electronic system 1300 may further include one or more input devices 1306 for inputting information into the electronic system 1300 by a user, such as, for example, a mouse or other pointing device, a keyboard, a touchpad, a button, or a control panel. The electronic system 1300 may further include one or more output devices 1308 for outputting information (e.g., visual or audio output) to a user such as, for example, a monitor, a display, a printer, an audio output jack, a speaker, etc. In some embodiments, the input device 1306 and the output device 1308 may comprise a single touchscreen device that can be used both to input information to the electronic system 1300 and to output visual information to a user. The input device 1306 and the output device 1308 may communicate electrically with one or more of the memory device 1302 and the electronic signal processor device 1304.
Thus, embodiments of the disclosure include a microelectronic device. The microelectronic device includes a first semiconductor die and a second semiconductor die. The microelectronic device further includes an interposer positioned between the first semiconductor die and the second semiconductor die. The interposer is configured to couple the first semiconductor die to a ground.
Another embodiment of the disclosure includes a microelectronic device package including a microelectronic device coupled to a substrate. The microelectronic device package further includes a stack of semiconductor dies positioned over the microelectronic device. The microelectronic device package also includes an interposer positioned between the microelectronic device and the stack of semiconductor dies. The interposer includes a conductive structure electrically connecting the microelectronic device and a ground circuit of the substrate. The interposer further includes an insulative structure positioned between the conductive structure and the stack of semiconductor dies.
Another embodiment of the disclosure includes a memory device. The memory device includes a substrate including conductive pads, ground pads, and semiconductor material separating the conductive pads and the ground pads. The memory device further includes a first semiconductor die electrically coupled to one or more of the conductive pads of the substrate. The memory device also includes an interposer over the first semiconductor die. The interposer includes a conductive structure electrically coupled to the first semiconductor die. The conductive structure is electrically coupled to at least one ground pad of the ground pads of the substrate through a first wire bond. The memory device further includes a second semiconductor die positioned over the interposer. The second semiconductor die is electrically isolated from the first semiconductor die by an insulative structure of the interposer and the second semiconductor die is electrically coupled to one of the conductive pads of the substrate through a second wire bond.
Other embodiments of the disclosure include an electronic system including an input device, an output device, a processor device operably coupled to the input device and the output device, and a memory device operably coupled to the processor device. The memory device includes an integrated circuit electrically coupled to a substrate. The memory device further includes a stack of semiconductor dies positioned over the integrated circuit. The memory device also includes an interposer positioned between the integrated circuit and the stack of semiconductor dies. The interposer includes a first structure of the interposer including conductive material electrically coupled to the integrated circuit and a second structure of the interposer including insulative material positioned between the conductive material and the stack of semiconductor dies. The memory device further includes a direct attachment coupled between the conductive material of the interposer and a grounding pad in the substrate.
Other embodiments of the disclosure include a method of forming a microelectronic device package. The method includes forming a microelectronic device. The method further includes attaching the microelectronic device to a substrate. The method also includes forming an interposer including a first structure including a conductive material and a second structure including an insulative material. The method further includes coupling the interposer to a surface of the microelectronic device, such that the conductive material of the interposer is electrically coupled to the microelectronic device. The method also includes electrically coupling the conductive material of the interposer to a first ground pad in the substrate. The method further includes forming multiple semiconductor dies. The method also includes assembling a stack of semiconductor dies from the multiple semiconductor dies. The method further includes attaching the stack of semiconductor dies to the interposer, such that the insulative material of the second structure of the interposer is coupled to a bottom semiconductor die of the stack of semiconductor dies. The method also includes electrically coupling the stack of semiconductor dies to a second ground pad in the substrate.
Other embodiments of the disclosure include a method of assembling a microelectronic package. The method includes coupling a microelectronic device to a substrate. The method further includes attaching an interposer to the microelectronic device, the interposer including a conductive pad and insulative material overlying the conductive pad. The method also includes electrically coupling the microelectronic device to the substrate through the interposer. The method further includes attaching a semiconductor die stack to the interposer, the insulative material of the interposer positioned between the semiconductor die stack and the microelectronic device. The method also includes electrically coupling the semiconductor die stack to the substrate through one or more wire bonds.
Embodiments of the disclosure may position an insulative barrier between two stacked microelectronic devices. The insulative barrier may substantially prevent electrical charges built up between the two microelectronic devices from shorting between the devices in an electrostatic discharge. Furthermore, separate grounding elements for the two microelectronic devices may substantially prevent an electrical charge build up. Electrostatic discharge can damage electrical components. Thus, substantially preventing electrostatic discharge and/or preventing an electrical charge from building up between the two microelectronic components may reduce damage to the components, which may result in an extended service life from the associated microelectronic packages and an improved yield by reducing premature failures. Improving service life of the packages and the yield may reduce costs associated with forming the associated microelectronic devices. Reducing the costs of the associated microelectronic devices may similarly result in reduced costs of associated electronic systems and devices.
The embodiments of the disclosure described above and illustrated in the accompanying drawing figures do not limit the scope of the invention, since these embodiments are merely examples of embodiments of the invention, which is defined by the appended claims and their legal equivalents. Any equivalent embodiments are intended to be within the scope of this disclosure. Indeed, various modifications of the present disclosure, in addition to those shown and described herein, such as alternative useful combinations of the elements described, may become apparent to those skilled in the art from the description. Such modifications and embodiments are also intended to fall within the scope of the appended claims and their legal equivalents.
This application claims the benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 63/479,269, filed Jan. 10, 2023, the disclosure of which is hereby incorporated herein in its entirety by this reference.
Number | Date | Country | |
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63479269 | Jan 2023 | US |