Claims
- 1. A surface-mountable light-emitting diode light source, comprising:
a leadframe having a mounting side, a chip mounting region and an LED chip mounted on said leadframe; a one-piece transparent plastic molded body encapsulating said leadframe and said LED chip; leadframe connections for said LED chip, protruding on each of at least two side faces of said plastic body; and each of said leadframe connections having an S-shaped bend, extending from said chip mounting region to said mounting side, within said plastic molded body of the light-emitting diode light source.
- 2. The surface-mountable light-emitting diode light source according to claim 1, wherein said transparent plastic molded body is produced from a plastics molding composition.
- 3. The surface-mountable light-emitting diode light source according to claim 2, wherein said plastics molding composition is admixed with at least one inorganic filler selected from the group consisting of TiO2, ZrO2 and α-Al2O3 for increasing a refractive index of said molding composition.
- 4. The surface-mountable light-emitting diode light source according to claim 2, wherein said plastics molding composition is admixed with an agent selected from the group consisting of demolding agent and release agent.
- 5. The surface-mountable light-emitting diode light source according to claim 2, wherein said plastics molding composition substantially comprises a pre-reacted epoxy resin.
- 6. The surface-mountable light-emitting diode light source according to claim 2, wherein said plastics molding composition is admixed with a substance selected from the group consisting of organic substance and inorganic conversion substance, said substance absorbing part of a radiation emitted by said LED chip and emitting a longer-wave radiation in comparison with said absorbed radiation, whereby the light source emits mixed-colored light including primary light of said LED chip and secondary light of said conversion substance.
- 7. The surface-mountable light-emitting diode light source according to claim 4, wherein said demolding agent is selected from the group consisting of solid wax-based demolding agent and metallic soap with long-chain carboxylic acids.
- 8. The surface-mountable light-emitting diode light source according to claim 5, wherein said pre-reacted epoxy resin is selected from the group consisting of epoxy novolak resin and epoxy cresol novolak.
- 9. The surface-mountable light-emitting diode light source according to claim 5, wherein said epoxy resin is pre-reacted with an element selected from the group consisting of phenol and anhydride hardener.
- 10. The surface-mountable light-emitting diode light source according to claim 5, wherein said epoxy resin is pre-reacted with a phenol and an anhydride hardener.
- 11. The surface-mountable light-emitting diode light source according to claim 7, wherein said demolding agent includes stearates.
- 12. A method for producing a light-emitting diode light source, which comprises:
mounting a LED chip in a chip mounting region on a leadframe; connecting the LED chip in an electrically conducting manner to leadframe connections; forming the leadframe connections with S-shaped bends; and encapsulating the semiconductor LED and the S-shaped bends with a transparent plastics molding composition.
- 13. A method of producing a white-light source with a semiconductor LED chip that emits light radiation in ultraviolet or blue spectral range, which comprises:
mounting the LED chip on a leadframe; mixing a transparent plastics molding composition with a conversion substance and optionally with further fillers to form a molding composition; and encapsulating the leadframe with the molding composition in such a way that the LED is surrounded by the molding composition on light exiting sides thereof.
- 14. The method according to claim 13, which comprises using a resin-based plastics molding composition.
- 15. The method according to claim 14, which comprises using a pre-reacted epoxy resin selected from the group consisting of epoxy novolak and epoxy cresol novolak.
- 16. The method according to claim 15, which comprises pre-reacting the epoxy resin with a material selected from the group consisting of phenol and anhydride hardener.
- 17. The method according to claim 13, which comprises selecting the conversion substance from an organic substance, an inorganic luminescent substance and a mixture thereof.
- 18. The method according to claim 17, wherein the inorganic luminescent substance contains a luminescent substance metal center in a host lattice on the basis of the general formula A3B5X12 or a sulfide, oxysulfide, borate, aluminate or metal-chelate complexes.
- 19. The method according to claim 13, which comprises admixing an adhesion promoter with the conversion substance to improve the adhesiveness of the conversion substance before the mixing of the plastics molding composition.
- 20. The method according to claim 19, which comprises admixing the adhesion promoter in liquid form.
- 21. The method according to claim 13, which comprises using a member selected from the group consisting of 3-glycidoxypropyltrimethoxy-silane and further trialkoxysilane-based derivatives as adhesion promoters.
- 22. The method according to claim 13, admixing a surface modifier, with the conversion substance to modify the surfaces of the conversion substance, before the mixing of the plastics molding composition.
- 23. The method according to claim 22, which comprises admixing the surface modifier in liquid form.
- 24. The method according to claim 23, which comprises using diethyleneglycolmonomethylether as the surface modifier.
- 25. The method according to claim 13, which comprises admixing an agent selected from the group consisting of demolding agent and release agent with the plastics molding composition before mixing with the conversion substance.
- 26. The method according to claim 25, which comprises selecting the demolding agent from a solid wax-based demolding agent and a metallic soap with long-chain carboxylic acids.
- 27. The method as according to claim 13, which comprises:
selecting an inorganic filler from TiO2, ZrO2 and a-Al2O3; and admixing the molding composition with the inorganic filler for increasing the refractive index of the molding composition.
- 28. The method according to claim 13, which comprises:
mixing the plastics molding composition and the conversion substance and optionally further fillers initially coarsely; and grounding the mixture in a mill and obtaining a homogeneous powder.
- 29. The method according to claim 28, which comprises milling the plastics molding composition in a coffee mill before mixing.
- 30. The method according to claim 29, which comprises:
providing the mixed molding composition with the following constituents:
plastics molding composition ≧60% conversion substance >0 and ≦40% adhesion promoter ≧0 and ≦3% demolding agent ≧0 and ≦2% surface modifier ≧0 and ≦5% oxidation stabilizer ≧0 and ≦5%; and UV light stabilizer ≧0 and ≦2%.
- 31. The method according to claim 13, which comprises:
producing the light source as a surface-mountable component; and molding the molding composition, which includes leading out leadframe connections laterally from the molding composition on a mounting side of the completed white-light source and forming horizontal mounting surfaces.
Priority Claims (1)
Number |
Date |
Country |
Kind |
199 63 806.3 |
Dec 1999 |
DE |
|
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of copending International Application No. PCT/DE00/04660, filed Dec. 28, 2000, which designated the United States and was not published in English.
Continuations (1)
|
Number |
Date |
Country |
Parent |
PCT/DE00/04660 |
Dec 2000 |
US |
Child |
10186661 |
Jul 2002 |
US |