This invention relates to energy conditioning.
Electrical circuits using low frequency electrical power generate noise that is coupled through the power distribution system. That noise is generally detrimental. In the past, capacitors have been used to condition the electrical power propagating to and from devices. One type of device in which capacitors have been used to condition electrical power is an active circuitry. Capacitors have been used to in active circuitry to decouple noise from the power lines. Typically, in applications involving Large or Very Large Scale Integration (LSI or VLSI) Integrated Circuits (ICs), multiple rows of capacitors are arrayed on a PC board as close as feasible to the location of the IC in the PC board, given design constraints. This arrangement provides sufficient decoupling of the power and ground from the IC's active circuitry. The terms “bypass” and “decoupling” are used interchangeable herein.
This application discloses novel energy conditioner structures and novel combinations of the connections of the energy conditioners on other structures, such as PC board structures, and novel circuit arrangements of the energy conditioners with structures, such as PC boards, described herein, generally provide improved decoupling, per conditioner, and require less conditioners and related structure, such as vias, to provide sufficient decoupling. Similarly to PC boards, the structures to which the novel conditioners and the novel combination of the connections of the energy conditioners may be applied include first level interconnects and semiconductor chips, including for example ASIC, FPGA, CPU, memory, transceiver, computer on a chip, and the like.
More particularly, this application discloses and claims energy conditioner internal structures and external structures, connection structure, and circuits including energy conditioners having A, B, and G master electrodes.
Energy conditioner internal structures disclosed herein contain either three conductive layers in the same plane or two conductive layers in a first plane and a third conductive layer in a second plane.
In one aspect, the claims define an energy conditioner internal structure and methods of making and using it wherein the internal structure has a left side surface, a right side surface, an upper side surface, a lower side surface, a top side surface, and a bottom side surface; wherein said internal structure comprises a dielectric material and a conductive material; wherein surfaces of said dielectric material and surfaces of said conductive material define said left side surface, said right side surface, said upper side surface, said lower side surface, said top side surface, and said bottom side surface; wherein said conductive material comprises a first A conductive layer, a first B conductive layer, and a first G conductive layer in a first plane; wherein said first A conductive layer, said first B conductive layer, and said first G conductive layer are electrically isolated from one another in said internal structure; wherein said first A conductive layer comprises at least one first A conductive layer first tab and a first A conductive layer main body portion; wherein said first B conductive comprises at least one first B conductive layer first tab and a first B conductive layer main body portion; wherein said first G conductive layer comprises at least a first G conductive layer first tab, a first G conductive layer second tab, and a first G conductive layer main body portion; wherein said first A conductive layer main body portion does not extend to any one of said left side surface, said right side surface, said upper side surface, and said lower side surface; wherein said first B conductive layer main body portion does not extend to any one of said left side surface, said right side surface, said upper side surface, and said lower side surface; wherein said first G conductive layer main body portion does not extend to any one of said left side surface, said right side surface, said upper side surface, and said lower side surface; and wherein said first G conductive layer is between said A conductive layer and said B conductive layer.
In dependent aspects, the claim define an energy conditioner comprising the structure of claim 1 and an energy conditioner external structure; an assembly comprising the energy conditioner mounted on mounting surface structure, wherein said mounting surface structure consists of a first conductive region, a second conductive region, and a third conductive region; wherein said first A conductive layer conductively connects to said first conductive region; wherein said first B conductive layer conductively connects to said second conductive region; and wherein said G conductive layer conductively connects to said third conductive region; the assembly wherein said external conductive structure comprises a first conductive integration structure, a second conductive integration structure, and a third conductive integration structure; wherein said first conductive integration structure contacts said first A conductive layer first tab and said first conductive region; wherein said second conductive integration structure contacts said first B conductive layer first tab and said second conductive region; wherein said third conductive integration structure contacts said first G conductive layer first tab and said third conductive region; the assembly wherein said first conductive integration structure resides on a at least said left side surface, said second conductive integration structure resides on at least said right side surface, and said third conductive integration structure resides between said first conductive integration structure and said second conductive integration structure; the assembly further comprising a fourth conductive integration structure that contacts said first G conductive layer second tab and said third conductive region; the assembly wherein said third conductive integration structure also contacts said first G conductive layer second tab and said third conductive region.
In additional dependent aspects, the claims define the internal structure wherein said first G conductive layer main body portion extends in a region near said upper side surface; wherein said first A conductive layer main body portion extends, in a region closer to said lower side surface than said upper side surface, from said first A conductive layer first tab towards said left side surface, such that a portion of said first G conductive layer main body portion is between a portion of said first A conductive layer main body portion and said upper side surface; and wherein said first B conductive layer main body portion extends, in a region closer to said lower side surface than said upper side surface, from said first B conductive layer first tab towards said right side surface, such that a portion of said first G conductive layer main body portion is between a portion of said first B conductive layer main body portion and said upper side surface; wherein said first G conductive layer first tab extends to said upper side surface; wherein said a first G conductive layer main body portion extends, in a region closer to said upper side surface than said lower side surface, further towards said left side surface than said first G conductive layer first tab; and wherein said a first G conductive layer main body portion extends, in a region closer to said upper side surface than said lower side surface, further towards said right side surface than said first G conductive layer first tab; the internal structure wherein said first A conductive layer first tab extends to at least one of said left side surface, said upper side surface, and said bottom side surface; the internal structure wherein said first A conductive layer first tab extends to all of said left side surface, a portion of said upper side surface at the intersection of said upper side surface and said left side surface, and a portion of said lower side surface at the intersection of said lower side surface and said left side surface; the internal structure wherein said first A conductive layer first tab extends to only said left side surface; the internal structure wherein said at least one first A conductive layer first tab consists of said first A conductive layer first tab and a first A conductive layer second tab; wherein said first A conductive layer first tab extends to only said upper side surface; and wherein said first A conductive layer second tab extends only to said lower side surface; the internal structure wherein said at least one first A conductive layer first tab consists of said first A conductive layer first tab and a first A conductive layer second tab; wherein said first A conductive layer first tab extends to only said upper side surface; and wherein said first A conductive layer second tab extends only to a region at a corner of said lower side surface and said left side surface; the internal structure wherein said at least one first A conductive layer first tab consists of said first A conductive layer first tab, a first A conductive layer second tab, and a first A conductive layer third tab; wherein said first A conductive layer first tab extends to only said upper side surface; wherein said first A conductive layer second tab extends only to said left side surface; and wherein said first A conductive layer third tab extends only to said lower side surface; the internal structure wherein said A conductive layer and said B conductive layer are mirror images of one another about a line extending from a center of said upper side surface to a center of said lower side surface; the internal structure wherein said first A conductive layer first tab extends to a region at a corner of said lower side surface and said left side surface; wherein said first B conductive layer first tab extends to a region at a corner of said upper side surface and said right side surface; wherein said first G conductive layer first tab extends to a region at a corner of said upper side surface and said left side surface; and wherein said first G conductive layer second tab extends to a region at a corner of said lower side surface and said right side surface; the internal structure wherein said G conductor main body portion has a G conductor main body portion area, said A conductor main body portion has an A conductor main body portion area, and said G conductor main body portion area is larger than said A conductor main body portion area; the internal structure further comprising a second G conductive layer in a second plane; wherein said second G conductive layer comprises at least a second G conductive layer first tab, a second G conductive layer second tab, and a second G conductive main body portion; and wherein said first G conductive layer and said second G conductive layer are stacked such that (1) said first G conductive layer first tab and said second G conductive layer first tab overlap and (2) said first G conductive layer second tab and said second G conductive layer second tab overlap; the internal structure wherein said second G conductive layer includes no tabs other than said second G conductive layer first tab and said second G conductive layer second tab, and wherein said second G conductive layer occupies a majority of the area between said left side, said right side surface, said upper side surface, and said lower side surface; the internal structure wherein said first A conductive layer, said first B conductive layer, and said first G conductive layer form a first pattern; further comprising a second A conductive layer, a second B conductive layer, and a second G conductive layer that form a second pattern in a second plane; the internal structure wherein said second pattern is different from said first pattern; the internal structure wherein said second pattern is identical to said first pattern, and said second pattern is aligned with no rotation compared to said first pattern, forming a first no rotation aligned pair; the internal structure wherein said second pattern is identical to said first pattern, and said second pattern is aligned with 180 degrees of rotation compared to said first pattern, forming a first anti-aligned pair; the internal structure further comprising a second no rotation aligned pair each having said first pattern; the internal structure further comprising a second G conductive layer between said first no rotation aligned pair and said second no rotation aligned pair; the internal structure further comprising a second anti-aligned pair each having said first pattern; and the internal structure further comprising a second G conductive layer between said first anti-aligned pair and said second anti-aligned pair.
In another aspect, the claims define an energy conditioner comprising internal structure; and an external structure; wherein said internal structure has a left side surface, a right side surface, an upper side surface, a lower side surface, a top side surface, and a bottom side surface; wherein said internal structure comprises a dielectric material and a conductive material; wherein surfaces of said dielectric material and surfaces of said conductive material define said left side surface, said right side surface, said upper side surface, said lower side surface, said top side surface, and said bottom side surface; wherein said conductive material comprises a first A conductive layer and a first B conductive layer in a first plane, and a first G conductive layer in a second plane, said second plane above said first plane; wherein said first A conductive layer, said first B conductive layer, and said first G conductive layer are electrically isolated from one another in said internal structure; wherein said first A conductive layer comprises at least one first A conductive layer first tab, a first A conductive layer second tab, and a first A conductive layer main body portion; wherein said first B conductive comprises at least one first B conductive layer first tab, a first A conductive layer second tab, and a first B conductive layer main body portion; wherein said first G conductive layer comprises at least a first G conductive layer first tab, a first G conductive layer second tab, and a first G conductive layer main body portion; wherein said first A conductive layer first tab extends to said upper side surface near said left side surface; wherein said first A conductive layer second tab extends to said lower side surface near said left side surface; wherein said first A conductive layer main body portion extends in a region closer to said right side surface than said left side surface and closer to said upper side surface than said lower side surface; wherein said first B conductive layer first tab extends to said upper side surface near said right side surface; wherein said first B conductive layer second tab extends to said lower side surface near said right side surface; wherein said first B conductive layer main body portion extends in a region closer to said left side surface than said right side surface and closer to said lower side surface than said upper side surface; said external structure comprises a first conductive integration structure, a second conductive integration structure, a third conductive integration structure, and a fourth conductive integration structure; wherein first conductive integration structure contacts to said first A conductive layer first tab and said first A conductive layer second tab; wherein second conductive integration structure contacts to said first B conductive layer first tab and said first B conductive layer second tab; wherein third conductive integration structure contacts to said first G conductive layer first tab; and wherein fourth conductive integration structure contacts to said first G conductive layer second tab.
In dependent aspects to the foregoing, the claims define conditioner wherein said third conductive integration structure and said fourth conductive integration structure for a band on the outer surface of said energy conditioner; the conditioner wherein said first G conductive layer first tab extends to said lower side surface and said first G conductive layer second tab extends to said upper side surface; the conditioner wherein said first G conductive layer first tab extends to said left side surface and said first G conductive layer second tab extends to said right side surface the conditioner wherein said conductive material comprises a second A conductive layer and a second B conductive layer in a third plane, said third plane above said first plane; wherein said second A conductive layer comprises a second A conductive layer first tab and a second A conductive layer second tab; and wherein said second B conductive layer comprises a second B conductive layer first tab and a second B conductive layer second tab; the conditioner wherein said second A conductive layer first tab overlaps with said first A conductive layer first tab; and wherein said second B conductive layer first tab overlaps with said first B conductive layer first tab.
The figures show elements of embodiments of the inventions. The same reference number in different figures refers to identical elements or elements with similar structure or function.
Conventional capacitors are two terminal discrete devices.
In operation, power source 11 distributes electrical power to circuit elements mounted to board 1 via conductive connection of power source 11 to power plane 15. Ground plane 16 conductively connects to ground 12. Vias 17 and 19 conductively connect to power plane 15. Via 18 does not conductively connect to power plane 15 and instead passes through an aperture in power plane 15 to ground plane 16. Power plane 15 is above ground plane 16.
In operation, power feed from source 11 through one or more power planes provides power for active circuitry in the IC mounted in region 8 to operate. Conditioners mounted to the elements of array 7, one conditioner per array element, decouple transients otherwise induced in power due to switching and the like in the active circuitry of the IC.
In alternatives to arrangement 4A, pads may have different sizes, lengths, or widths from one another. For example, pad 402 may be shorter than pads 401, 403.
In another alternative to arrangement 4A, outer pads 401, 403 may have a different shape than central pad 402. For example, outer pads 401, 403 may include convex central regions and/or flared end regions. For example, outer pads 401, 403 may be the same length as one another but shorter or longer than central pad 402.
In another alternative to arrangement 4A, certain vias may have a diameter larger than the width or length of the pad to which they are attached such that the via is not entirely contained within the footprint of a conductive pad. For example, a via diameter may be equal to a width of a conductive pad, 1.5, 2, or 3 times a width of the conductive pad.
In another alternative to arrangement 4A, certain vias may have different cross-sectional diameters from one. For example, cross-section diameters of vias connecting to the central pad 402 may be ⅓, ½, 1, 1.5, 2, or 3 times the cross-sectional diameter of vias connecting to outer pads 401, 403.
In another alternative to arrangement 4A, vias 402V1, 402V2 may be spaced from one another by more than or less than the spacing between vias 401V1, 401V2 and the spacing between 403V1, 403V2.
In another alternative to arrangement 4A, each conductive pad may contain one, two, three, or more vias. For example, each conductive pad 401, 402, 403 may contain a single via. For example, pads 401 and 403 may contain 2 or 3 vias and pad 402 may contain one via. For example, pads 401 and 402 may contain 1 via and pad 402 may contain 2 or 3 vias.
In another alternative to arrangement 4A, the pads may not exist in which case just conductive vias exist in one of the foregoing arrangements. For example, two parallel rows of three vias.
In another alternative to arrangement 4A, some pads may have connected vias and some may not. For example, central pad 402 may contain 1, 2, 3, or more vias and outer pads 401, 403 may contain no vias. For example, central pad 402 may contain no vias and each outer pad 401, 403, may contain 1, 2, 3, or more vias.
In another alternative to arrangement 400A, the cross-sections of vias may not be circular, such as elliptical, elongated, or irregular.
Preferably, vias in each pad are spaced symmetrically on either side of the center of the pad. Preferably, the arrangement of vias is symmetric about the center point of central pad 202.
The inventors contemplate all variations of arrangements of mounting structures (pads and vias combinations, sizes, and shapes) and energy conditioners mounted therein that provide conductive connection between the conductive elements of the mounting structure and A, B, and G master electrodes (defined herein below) internal to the energy conditioner. The A, B, and G master electrodes either have regions forming part of the surface of the energy conditioner or internally physically contact conductive bands (outer electrodes) forming part of the surface of the energy conditioner. Thus, all variations of the conductive band structures and mounting structure that provide suitable connection to the A, B, and G master electrodes are contemplated. In addition, the inventors contemplate all variations of energy conditioners lacking conductive band (outer electrodes) that can be mounted on and soldered (or conductively pasted) to the board thereby conductively connecting the A, B, and G master electrodes to the conductive regions of the mounting structure.
Herein, conductive integration region, means either a conductive band or equivalent solder providing the contact to tabs of layers of a master electrode thereby conductively integrating those conductive layers to one master electrode. Tabs mean those portions of conductive layers of an internal structure of an energy conditioner that extend to the upper, lower, left or right side surfaces of the internal structure. Main body portions of conductive layers of an internal structure means those portions of the conductive layers that do not extend to the upper, lower, left or right side surfaces of the internal structure.
Thus, the inventors contemplate all combinations of the mounting structure configurations for mounting a conditioner to a surface and (1) either conductive band configurations or exposed A, B, and G master electrodes surfaces of energy conditioners that provide suitable connections for the A, B, and G master electrodes.
Some combinations of novel energy conditioner and surface mounting structure provide (1) a first conductive and mechanical contact, such as a solder connection, to at least one and more preferably all conductive bands connected to one side of the A and B master electrodes, (2) a second conductive and mechanical contact, such as a solder contact, to at least one and preferably all conductive bands connected to the opposite side of the A and B master electrodes, and (3) a third conductive contact to at least one and preferably all bands connected to both of the opposite ends of the G master electrode. The foregoing reference to electrical contact includes situations where DC current is blocked, such as where a dielectric cap or layer exists somewhere along a via.
It has been determined by numerical calculations that the values shown in
In
Relation of Internal Structure to External Structure of Energy Conditioners
Meaning of “Plate”, and Interconnector and IC Alternative Embodiments
The term “plate” herein generally is used to simplify explanation by defining a combination of a dielectric under layer with none, one, or more than one distinct conductive over layers. However, the relevant structure is the sequence of conductive layers separated by dielectric material. The hidden surface of the structures referred as plates in the following figures represents a dielectric surface; that is, dielectric material vertically separating the defined conductive layers from one another. In discrete energy conditioner component embodiments, the structure are often formed by layering dielectric precursor material (green material) with conductive layer precursor material (conductive paste or the like), firing that layered structure at temperatures sufficient to convert the dielectric precursor to a desired structurally rigid dielectric material and to convert the conductive precursor layer to a high relatively conductivity (low resistivity) conductive layer. However, embodiments formed in interconnects and semiconductor structures would use different techniques, including conventional lithographic techniques, to fabricate equivalent or corresponding structures to those shown in
Regardless of the mechanism of formation, it is the existence of the master electrodes' morphologies, assembly with external conductive structure, assembly with mounting structure, and integration into circuits 1-6 that are functionally important for decoupling.
Common Features of Internal Structure of Energy Conditioners
A master electrode refers to the conductive layers or regions internal to an energy conditioner and the structure internal to the energy conditioner physically contacting those conductive layers or regions so that they form one integral conductive structure.
Internal structure of energy conditioners includes conductive layers or regions spaces by dielectric material from other conductive layers or regions. The conductive layers or regions each have tab regions where are regions that extend to an edge or periphery of the dielectric material or equivalently to the surface of the internal structure. In an energy conditioner, an edge of each tab region of each conductive layer is contacted to a conductive integration region. The external surface conductive structure may be either conductive bands integral to the discrete energy conditioner or by solder employed also to mount the energy conditioner internal structure to mounting structure. In energy conditioner internal structures having a plurality of conductive layers or regions designed to form a single master electrode, tabs of those conductive layers or regions are vertically aligned in the stack of layers so that a single conductive tab may conductively connect those conductive layers or regions to thereby form a master electrode.
Alternatively, or in addition to conductive bands or solder connecting to externally exposed edges of conductive layers or regions of a master electrode, conductively filled or lined vias may selectively connect to the same conductive layers or regions.
Relationship Between Internal Structures of Energy Conditioners and External Structure of Energy Conditioners
Each one of the internal structures of energy conditioners shown in
Relationship Between Internal Structures of Energy Conditioners, External Structure of Energy Conditioners, and Circuits 1-6
At least in circuits wherein the A and B master electrode are not tied to the same conductive path of the circuit (circuits 1, 3, 4, and 5; see
At least in circuits wherein the A master electrode is not tied to the same conductive path of the circuit as the G master electrode (circuits 1-6; see
At least in circuits wherein the B master electrode is not tied to the same conductive path of the circuit as the G master electrode (circuits 1, 2 and 6; see
Features Common to Various Internal Structures Shown in
Detailed Description of
In the following figures, plates of a stack shown displaced horizontally or vertically in the page exist in the stack in the sequence as expanded horizontally or vertically in the page. Each stack includes a top and a bottom spaced from one another in a direction perpendicular to the face of the paper of the figures. In addition, each plate of each stack is shown in the figures as having in the plane of the paper a left side LS, right side RS, upper side US, and lower side LLS.
In a first embodiment of internal structure of an energy conditioner, the internal structure includes only the single plate shown in
In a second embodiment of internal structure of an energy conditioner, plate 1300 oriented as shown in
In a third embodiment, additional plates 1300 exist in a stack of internal structure, and preferably, there are an even number of plates, and every other plate has the 180 degree rotation orientation.
Features unique to
Plate 29A (and plates 30A, 31A, 32A) includes conductive layers A1, B1, and G1 separated from one another by dielectric D. Conductive layer A1 includes one or more tabs and main body portion A1M. Conductive layer B1 includes one or more tabs and main body portion B1M. Main body portion A1M extends in the upper half of plate 29A from near the LS to more than half way to the RS. Main body portion B1M extend in the lower half for plate 29A from near the RS to more than half way to the LS. Conductive layer G1 includes tabs G1T1 and G1T2 and material connecting between both tabs such that conductive layer G1 extends between A1 and B1. Tab G1T1 resides in middle of the US. Tab G1T2 resides in the middle of the LLS.
Plate 29B (and plates 30b, 31b, 32b) includes conductive layers A2, B2, and G2 separated from one another by dielectric D. Conductive layer A2 includes one or more tabs and main body portion A2M. Conductive layer B2 includes one or more tabs and main body portion B2M. Main body portion A2M extends in the lower half of plate 29B from near the LS to more than half way to the RS. Main body portion B2M extend in the upper half of plate 29A from near the RS to more than half way to the LS. Conductive layer G2 includes tabs G2T1 and G2T2 and material connecting between both tabs such that conductive layer G2 extends between A2 and B2. Tab G2T1 resides in middle of the US. Tab G2T2 resides in the middle of the LLS.
The main body portions are shown having different widths in the LLS to US direction from one another. They can have the same width. Alternatively, there may be a plurality of interleaved main body portions to each of the A1, B1, or A1, B1, A2, and B2 conductive layers. In embodiments with such interleaving, G1 conductive layers snake between the interleaved main body portions of the A and B conductive layers.
In each of the stacks of plates in
The tab alignment of
In
Alternate embodiments of the internal structures of
Alternative stacking embodiments to the
Alternative stacking embodiments to the
Stacks 36A and 36B shows plates having only a G conductive layer at the top and bottom of a pair of plates having A, B, and G conductive layers in one case aligned and in the other case rotated 180 degrees. Stack 36C shows plates having only a G conductive layer interleaved between each plate having A, G, and G conductive layers. Stacks 36D and 36E show five plates each of which has A, B, and G layers in which each plate is rotated 180 degrees relative to its adjacent plates.
Preferably, plates having a single G layer extend over a majority of the surface area between the LS, RS, US, and LLS. Preferably, the plates having a single G layer overlap with all of the main bodies of the A and B conductive layers.
Alternative stacking embodiments to
In one alternative external structure, the third conductive integration structure and the fourth conductive integration structure form a single conductive band around the outer surface of said energy conditioner. The same alternative applies to
Alternatively, for
In the alternative to 5000C in stack 56A, discussed above, A1M has a substantial overlap with B2M, and A2M has a substantial overlap with B1M. As with other embodiments, additional alternatives stacks include a repeating sequences of the three plates of 5000A, 5000B, and 5000C, and the alternative to 5000C noted above.
This application is a U.S. national stage entry of international application PCT/US06/06609 filed Feb. 27, 2006, which claims priority to U.S. provisional application No. 60/656,910, filed Mar. 1, 2005, and claims priority to U.S. provisional application No. 60/661,002, filed Mar. 14, 2005, and claims priority to U.S. provisional application No. 60/668,992, filed Apr. 7, 2005, and claims priority to U.S. provisional application No. 60/671,107, filed Apr. 14, 2005, and claims priority to U.S. provisional application No. 60/671,532, filed Apr. 15, 2005, and claims priority to U.S. provisional application No. 60/674,284, filed Apr. 25, 2005, and claims priority to U.S. provisional application No. 60/751,273, filed Dec. 19, 2005. The disclosures of all of the foregoing applications are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2006/006609 | 2/27/2006 | WO | 00 | 8/31/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/104613 | 10/5/2006 | WO | A |
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