This application claims benefit of priority to Japanese Patent Application No. 2023-190028, filed Nov. 7, 2023, the entire content of which is incorporated herein by reference.
The present disclosure relates to a high-frequency circuit component.
As known, a high-frequency module includes a dielectric multilayer substrate on which a high-frequency switch element and a decoder element are mounted as described, for example, in Japanese Unexamined Patent Application Publication No. 2006-203470. This high-frequency module is mounted on, for example, a main board of a radio communication device such as a mobile terminal. A transmission signal from a transmitter/receiver system is transmitted to an antenna terminal through the high-frequency switch, and a reception signal input from the antenna terminal is transmitted to the transmitter/receiver system through the high-frequency switch.
In addition to the high-frequency module including components such as a high-frequency switch, the main board of a radio communication device receives components such as a power amplifier that amplifies power of a transmission signal, a low-noise amplifier that amplifies a reception signal, and a control circuit that controls the power amplifier and the low-noise amplifier. The main board thus needs to have a region in the mount surface to receive these circuit components. For size reduction of the radio communication device, a size reduction of the high-frequency circuit component is desired.
To improve the operation speed of a transistor included in, for example, the low-noise amplifier or the power amplifier, a semiconductor-on-insulator (SOI) substrate may be used instead of a bulk silicon substrate. When the operation frequency of a high-frequency circuit becomes higher, the nonlinearity of the parasitic capacitance between the transistor disposed on the SOI layer and the silicon substrate underlying the embedded oxide film becomes more pronounced, and the effect of improving the high-frequency characteristics is reduced.
The present disclosure aims to provide a high-frequency circuit component that has a reduced size, and that can maintain high-frequency characteristics.
An aspect of the present disclosure provides a high-frequency circuit component including a first chip that includes a first insulating layer, a first device layer laminated on the first insulating layer, a first multilayer wiring layer laminated on the first device layer, and a first anchor to form a high-frequency circuit; and a second chip that includes a substrate, a second multilayer wiring layer disposed on the substrate, and a second anchor to form a control circuit that controls the high-frequency circuit. The first anchor is embedded in the first device layer and the first insulating layer, and exposed from a surface of the first insulating layer. The second anchor is embedded in the second multilayer wiring layer, and exposed from a surface of the second multilayer wiring layer. The first anchor and the second anchor are formed from an identical metal material, and a portion of the first anchor exposed from the surface of the first insulating layer and a portion of the second anchor exposed from the surface of the second multilayer wiring layer are connected to each other.
The first chip is laminated on the second chip. Thus, compared to a structure where the first chip and the second chip are separately mounted on a mounting board, the high-frequency circuit component has a reduced size. The first anchor exposed from the surface of the first insulating layer in the first chip is connected to the second anchor in the second chip, and thus a support board that individually and mechanically supports the first chip is not needed. In a structure where the first chip includes a support board made of silicon or another material, the high-frequency characteristics are reduced with the effect of the parasitic capacitance between the support board and the high-frequency circuit of the first chip. However, the structure according to the aspect of the present disclosure does not need the support board, and thus can maintain the high-frequency characteristics.
With reference to
The first chip 10 includes a first insulating layer 11, a first device layer 12 laminated on the first insulating layer 11, a first multilayer wiring layer 13 laminated on the first device layer 12, and multiple first anchors 14. The first insulating layer 11 and the first device layer 12 correspond to an embedded oxide film and a silicon-on-insulator (SOI) layer of an SOI substrate. Specifically, a laminated structure of the first insulating layer 11 and the first device layer 12 can be obtained by removing a silicon support board of the SOI substrate.
Element isolation regions 12I are formed at portions of the first device layer 12 to define active regions formed from a semiconductor (such as silicon) surrounded by the element isolation regions 12I. A source region, a drain region, and a body region are formed in the active regions of the first device layer 12, and a gate electrode is disposed on the body region. The source region, the drain region, the body region, and the gate electrode form a transistor 15. The transistor 15 is, for example, a metal oxide semiconductor field-effect transistor (MOSFET).
In the first multilayer wiring layer 13, multiple wires 13W and multiple vias 13V are disposed. The multiple transistors 15 and the wires 13W and the vias 13V in the first multilayer wiring layer 13 form a high-frequency circuit. The first anchors 14 have a prism shape, and are formed from metal. The first anchors 14 are embedded in the element isolation region 12I in the first device layer 12 and the first insulating layer 11, and have first ends exposed from the surface (the surface facing away from the first device layer 12) of the first insulating layer 11. At least one of the multiple first anchors 14 has a second end reaching the wires 13W, and the other first anchors 14 have second ends reaching the interface between the element isolation region 12I and the first insulating layer 11.
The second chip 30 includes a substrate 31, a second multilayer wiring layer 32 laminated on the substrate 31, and second anchors 33 embedded in the second multilayer wiring layer 32. The substrate 31 is, for example, a semiconductor substrate (for example, a silicon substrate). Element isolation regions 34 formed on a top layer portion of the substrate 31 define multiple active regions. Multiple transistors 35 are disposed on the multiple active regions and in the active region. The transistors 35 are, for example, MOSFETs. In the second multilayer wiring layer 32, multiple wires 32W, multiple vias 32V, and the second anchors 33 are disposed. A subset of the multiple wires 32W serves as a ground wire 32GND.
The multiple transistors 35, the multiple wires 32W, and the multiple vias 32V form a control circuit that controls the high-frequency circuit disposed on the first chip 10. The second anchors 33 have a prism shape, and are formed from the same metal material as the first anchors 14. The first anchors 14 and the second anchors 33 may be formed from an alloy containing multiple metallic elements or an alloy containing at least one metallic element and at least one non-metallic element. In this case, the structure where the first anchors 14 and the second anchors 33 are formed from “the same metal material” include a structure where the first anchors 14 and the second anchors 33 are formed from the same composition of elements at the same composition ratio, and a structure where the first anchors 14 and the second anchors 33 are formed from the same composition of elements at different composition ratios. The second anchors 33 are embedded in the second multilayer wiring layer 32, and exposed from the surface (the surface facing away from the substrate 31) of the second multilayer wiring layer 32. The second anchors 33 are insulated from the control circuit disposed on the second chip 30. Specifically, the second anchors 33 are in the electrically floating state. The first anchors 14 are also insulated from the control circuit disposed on the second chip 30.
The first chip 10 is secured to the second chip 30 by connecting portions of the first anchors 14 exposed from the surface of the first insulating layer 11 and portions of the second anchors 33 exposed from the surface of the second multilayer wiring layer 32 with one another. The first anchors 14 and the second anchors 33 are connected by, for example, metal joining. The portions exposed from the surface of the first insulating layer 11 and the portions of the second anchors 33 exposed from the surface of the second multilayer wiring layer 32 do not have to completely match one another when the surface of the first insulating layer 11 is viewed in a plan. The portions may be arranged differently as long as at least a partial area of the portions exposed from the surface of the first insulating layer 11 and at least a partial area of the portions of the second anchors 33 exposed from the surface of the second multilayer wiring layer 32 are connected to one another. For example, the portions exposed from the surface of the first insulating layer 11 and the portions of the second anchors 33 exposed from the surface of the second multilayer wiring layer 32 may have the same size and be misaligned in the in-plane direction, or may have different sizes.
Multiple first bumps 51 protrude from the upper surface of the first chip 10, and multiple second bumps 52 protrude from a region in the upper surface of the second chip 30, not overlapping with the first chip 10. For example, Cu pillar bumps may be used as the first bumps 51 and the second bumps 52. The region of the upper surface of the first chip 10 where the first bumps 51 are not disposed, and the region of the upper surface of the second chip 30 where the second bumps 52 are not disposed are covered with an insulating protective film 50. The first bumps 51 are connected to a high-frequency circuit included in the first chip 10, and the second bumps 52 are connected to a control circuit included in the second chip 30. When the first bumps 51 and the second bumps 52 are connected to the land of the mounting board, a high-frequency circuit component is mounted on a mounting board.
In either the structure in
The output switch 101, the low-noise amplifiers 102, and the antenna switch 104 are formed from, for example, the transistor 15 (
Each of the output switch 101 and the antenna switch 104 is, for example, a single-pole double-throw (SPDT) switch. The output switch 101 connects an output node of one of the two low-noise amplifiers 102 to an output terminal RFout. The antenna switch 104 connects one antenna terminal ANT to one of the two impedance matching circuits 103. The two impedance matching circuits 103 are connected to the input nodes of the two low-noise amplifiers 102.
Power is supplied from a power supply terminal Vdd to the control circuit 110. A control signal is input into the input/output buffer circuit 111 from a control terminal CNTL. The digital logic circuit 112 decodes the control signal input into the input/output buffer circuit 111, and operates the analog control circuit 113. The analog control circuit 113 controls the operations of the output switch 101, the antenna switch 104, and the low-noise amplifiers 102 in the high-frequency circuit 100 in accordance with the control signal input from the control terminal CNTL.
The high-frequency signal input from the antenna terminal ANT is amplified through the impedance matching circuit 103 and the low-noise amplifier 102 selected by the antenna switch 104 and the output switch 101, and output from the output terminal RFout.
Compared to the input/output buffer circuit 111 and the analog control circuit 113, the digital logic circuit 112 is less susceptible to electromagnetic noise produced from the high-frequency circuit 100. The digital logic circuit 112 less susceptible to electromagnetic noise is disposed in the region overlapping the first chip 10 on which the high-frequency circuit 100 is disposed, and the digital logic circuit 112 and the input/output buffer circuit 111 more susceptible to electromagnetic noise are disposed in the region not overlapping the first chip 10. The high-frequency circuit component can thus maintain electromagnetic compatibility (EMC).
With reference to
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The first chip 10 is detached from the temporary substrate 23 (
As illustrated in
One or more preferable effects of the first embodiment are described now.
In the first embodiment, the first chip 10 including a high-frequency circuit is laminated on and secured to the second chip 30 including a control circuit that controls the high-frequency circuit. Thus, compared to a structure where a chip including a high-frequency circuit and a chip including a control circuit are separately mounted on a mounting board, the high-frequency circuit component can be reduced in size.
In the first embodiment, the first anchors 14 in the first chip 10 and the second anchors 33 in the second chip 30 are brought into contact with each other and pressed against each other to secure the first chip 10 to the second chip 30. Thus, the first chip 10 is secured to the second chip 30 without, for example, a polymer adhesive. The first anchors 14 and the second anchors 33 are formed from the same pure metal or the same alloy, and thus can be easily joined together as a metal. For example, copper, tungsten, aluminum, titanium, tantalum, or an alloy containing any of these metallic elements as a main content may be used for the first anchors 14 and the second anchors 33.
In the first embodiment, the first chip 10 is divided into pieces, and then the multiple first chips 10 are fixed to the second chip 30 not divided into pieces. Thus, after the multiple first chips 10 and the multiple second chips 30 are inspected for defects, the first chips 10 having no defect and the second chips 30 having no defect are combined to form high-frequency circuit components. Thus, the structure according to the first embodiment can have improved yield.
In the first embodiment, in the first chip 10 including the high-frequency circuit, the support board 21 (
In a semiconductor process using an SOI substrate, to prevent the silicon substrate from having a floating potential, a through-silicon via (substrate contact) extending through the embedded oxide film to the silicon substrate is formed. In the structure where the silicon substrate is finally removed, water may flow through the through-silicon via into a device located nearer the device layer. In the first embodiment, the second chip 30 to which the first chip 10 is secured blocks the path through which water flows, and thus the structure in the first embodiment can maintain waterproofness.
In the first embodiment, the first anchors 14 and the second anchors 33 are in the floating state. Thus, the second anchors 33 do not limit the design freedom of routing the wires 32W in the second multilayer wiring layer 32 (
A modification of the first embodiment is described now.
In the first embodiment, the high-frequency circuit 100 included in the first chip 10 includes the low-noise amplifiers 102 (
Subsequently, a high-frequency circuit component according to a second embodiment is described with reference to
One or more preferable effects of the second embodiment are described now.
The structure according to the second embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the second embodiment, the first anchors 14 and the second anchors 33 that secure the first chip 10 to the second chip 30 electrically connect the region of the first chip 10 that is to have a ground potential, to the ground potential of the second chip 30. Thus, the first anchors 14 and the second anchors 33 that mechanically connect the first chip 10 to the second chip 30 are also used as electrical connection paths.
In the process of manufacturing the first chip 10, the first anchors 14 can be used as substrate contacts that fix the potential of the support board 21 (
The ground wires 32GND and the second bumps 52 function as heat dissipation paths from the second chip 30 to the ground conductor of the mounting board. Heat generated at the transistor 15 of the first chip 10 is dissipated to the mounting board through the first bumps 51 and the wires 13W in the first multilayer wiring layer 13. In addition to the heat dissipation paths, the first anchors 14, the second anchors 33, the ground wires 32GND, and the second bumps 52 also function as heat dissipation paths that dissipate heat generated at the transistors 35 of the first chip 10 to the mounting board. Thus, the structure has an effect of improving dissipation of heat from the first chip 10.
A high-frequency circuit component according to a third embodiment is described now with reference to
As illustrated in
One or more preferable effects of the third embodiment are described now.
The structure according to the third embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the third embodiment, the first anchors 14 have an electromagnetic shielding function together with the shield ring 13S, and thus can enhance electromagnetic compatibility (EMC).
A high-frequency circuit component according to a fourth embodiment is described now with reference to
For example, the analog control circuit 113, the low-noise amplifiers 102, the output switch 101, and the antenna switch 104 illustrated in
One or more preferable effects of the fourth embodiment are described now.
The structure according to the fourth embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the fourth embodiment, the first anchors 14 and the second anchors 33 electrically connect the high-frequency circuit 100 in the first chip 10 and the control circuit 110 in the second chip 30 to each other. Thus, this structure has no need of providing wires outside to connect the high-frequency circuit 100 and the control circuit 110 to each other.
A high-frequency circuit component according to a fifth embodiment is described now with reference to
One or more preferable effects of the fifth embodiment are described now.
The structure according to the fifth embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the fifth embodiment, the second chip 30 including an SOI substrate can improve the operation speed of the control circuit formed in the second chip 30.
A high-frequency circuit component according to a sixth embodiment is described now with reference to
Heat generated at the transistor 15 disposed on the first chip 10 is dissipated to the mounting board mainly through the wires 13W and the vias 13V in the first multilayer wiring layer 13 and the first bumps 51. Heat generated at the transistors 35 disposed on the second chip 30 is dissipated to the mounting board mainly through the wires 32W and the vias 32V in the second multilayer wiring layer 32 and the second bumps 52. Heat generated at the multiple transistors 15 forming the low-noise amplifiers 102 (
The structure according to the sixth embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the sixth embodiment, the wires 13W in the first multilayer wiring layer 13 used as heat dissipation paths from the transistor 15 have a relatively large film thickness, and thus successfully improves heat dissipation from the transistors 15 that generate relatively more heat. The wires 32W in the second multilayer wiring layer 32 have a relatively smaller film thickness, and thus successfully simplifies the process of forming wires including, for example, damascene. When each of the first multilayer wiring layer 13 and the second multilayer wiring layer 32 includes multiple wire layers, preferably, the sum of the film thicknesses Tl of the wire layers in the first multilayer wiring layer 13 is greater than the sum of the film thicknesses T2 of the wire layers in the second multilayer wiring layer 32.
A high-frequency circuit component according to a seventh embodiment is described now with reference to
One or more preferable effects of the seventh embodiment are described now.
The structure according to the seventh embodiment, as in the structure according to the first embodiment, successfully improves the high-frequency characteristics and enhances the yield. In addition, in the structure according to the seventh embodiment, the first multilayer wiring layer 13 includes fewer wire layers, and thus successfully enhances the heat dissipation from the transistor 15 disposed on the first chip 10 to the mounting board through the wires 13W, the vias 13V, and the first bumps 51. When the second multilayer wiring layer 32 includes more wire layers, the freedom of layout of the wires 32W can be enhanced.
A high-frequency circuit component according to an eighth embodiment is described now with reference to
As in the first embodiment (
The first anchors 14 and the second anchors 33 (
One or more preferable effects of the eighth embodiment are described now.
In the eighth embodiment, the first chip 10, which is an integrated passive device, is laminated on and secured to the second chip 30 on which the control circuit 110 is disposed. Thus, the high-frequency circuit component including the integrated passive device and a control circuit has a reduced size.
The above-described embodiments are mere examples, and it is needless to say that components between different embodiments may partially be replaced or combined. The same components in the multiple embodiments having the same effects are not described one by one. The present disclosure is not limited to the above embodiments. It will be apparent to those skilled in the art that the above embodiments may be, for example, changed, modified, and combined in various manners.
Based on the above embodiments described herein, the following disclosure is disclosed.
Number | Date | Country | Kind |
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2023-190028 | Nov 2023 | JP | national |