The present invention relates to an inertial sensor, especially to an inertial sensor with multi-axis sensing capability using sensing proof masses.
To enhance the functionality of electronic devices in the consumer electronics industry, sensors for accurate measurement of inertial motion such as inertial sensors for measurement of physical quantities including acceleration and angular velocity are mounted in electronics. Generally, acceleration in various directions and angular velocity around different axes will act on an object moved freely in a three-dimensional space. In order to detect the motion of the object precisely, acceleration along respective coordinate axes and angular velocity around the respective coordinate axes of a three-dimensional coordinate system should be measured. Thus, inertial sensors with compact size, high precision, and low production cost are required.
As mentioned above, the inertial sensors are used to measure the acceleration caused by inertial force and applied to a plurality of fields. For example, one of main driving forces for fast development of various electronic devices now is progress in human-machine interface. By intuitive operation of human bodies such as screen switch caused by flipping of an electronic device, operation interfaces are simplified and user experience is enhanced. At the same time, advanced game experience is provided by sensing human actions. Most of the electronic devices use inertial sensing devices such as velocimeters to sense the human actions. When an inertial force applied leads to deformation of mechanical structures, various sensing methods are used to calculate the acceleration or angular velocity. Now miniature inertial sensors composed of mechanical parts and circuit integrated by semiconductor technology are manufactured due to development of microelectromechanical systems (MEMS). The miniature inertial sensor has many advantages including low cost, compact volume, etc.
The miniature inertial sensors are divided into several types according to different sensing methods. A basic type among the inertial sensors currently available comprises a sensing proof mass. When the sensing proof mass is accelerated and undergoes displacement, a distance between the proof mass and a sensing electrode is changed. The changes have been read by operation circuit of the device (sensor) and converted into signals representing acceleration. Thereby the inertial sensor currently available can calculate accelerations in multiple axes by using one sensing proof mass, as the inertial sensor provided in Taiwanese Pat. Pub. No. 202240170 applied by the same applicant of the present invention.
An inertial sensor with fully differential design is provided to eliminate multi-axis interference. Two sets of independent components are used to detect and each set of the component comprises an anchor point, a frame, a sensing proof mass, and flexible members. That means the device is formed by two sets of inertial sensors without interference with each other. It is learned that development of the fully differential inertial sensor needs a lot of area for two sets of inertial sensors completely the same with each other but the two inertial sensor can't share the respective components. Thereby such design has no advantages in area and cost and thus its market acceptance is still unable to be improved significantly.
Thus there is room for improvement and there is a need to provide a novel inertial sensor which solves the problem of multi-axis interference of the existing inertial sensor.
Therefore, it is a primary of the present invention to provide an inertial sensor which solves the problems of area and cost mentioned above.
In order to achieve the above object, an inertial sensor according to the present invention comprises an anchor point, a first sensing proof mass, and a second sensing proof mass. The first sensing proof mass is connected with the anchor point by a flexible member while the second sensing proof mass is connected with the anchor point by another flexible member. The first sensing proof mass is provided with a first groove to create mass imbalance on two sides of the flexible member while the second sensing proof mass is provided with a second groove to cause mass imbalance on two sides of the other flexible member. The first sensing proof mass and the second sensing proof mass are disposed on two sides of the anchor point in the first axial direction. A second axial direction is perpendicular to the firs axial direction. In the second axial direction, the anchor point is located at a middle part of the first sensing proof mass or the second sensing proof mass.
The two symmetrically arranged sensing proof masses are fixed by only single anchor point and mass imbalance is created by forming grooves in the sensing proof masses for sensing accelerations in an out-of-plane direction. By mounting electrodes in a plane direction in the grooves, in-plane accelerations orthogonal to each other are sensed. The above structure of the present invention provides higher structural consistency and isotropy. Therefore, overall performance of the inertial sensor is improved, complexity of operation circuit is simplified, and the inertial sensor has good sensitivity to displacement in the respective axial directions.
In order to understand features and functions of the present invention more clearly, please refer to the following embodiments, related figures and descriptions.
Referring to
On an X-Y plane formed by the first axial direction X and the second axial direction Y, the sensing proof mass 21 is designed to be a square or a rectangle having a short side in parallel to the first axial direction X in order to facilitate manufacturing. The anchor point 1 is located on one side of the sensing proof mass 21 in the first axial direction X. As shown in the figure, the anchor point 1 is on the right side of the sensing proof mass 21 in the first axial direction X. Similarly, for a sensing proof mass 21′ of the other inertial sensing unit 2′, the anchor point 1 is located at its left side. The flexible member 22 is connected with the anchor point 1 and extends toward the sensing proof mass 21 in the first axial direction X to be connected with the sensing proof mass 21. The sensing proof mass 21 is provided with a long hole 211 for mounting the flexible member 22. The longer the flexible member 22, the more easily the flexible member 22 deforms. Thereby, the sensing proof mass 21 has larger displacement while being affected by an inertial force and this provides multiple advantages. The related principle of such design has been disclosed in the patent mentioned above.
It should be noted that the sensing proof mass in an existing inertial sensor with out-of-plane sensing capabilities currently available is tilting due to mass imbalance. In such a design, the most common structure to cause the mass imbalance is by swing of flexible members (such as in the patent mentioned above, a first gap G1 is larger than a second gap G2 in an embodiment shown in
In this embodiment, the flexible member 22 is arranged at the middle part of the device. This means the position of the anchor point 1 is preferably at the middle part of the sensing proof mass 21 in the second axial direction Y. For the sensing proof mass 21′ of the other inertial sensing unit 2′, the anchor point 1 is also located at the middle part of the sensing proof mass 21′in the second axial direction Y. Thereby, the two sets of inertial sensing units 2, 2′ can share the same anchor point 1. In order to make the sensing proof mass 21 tilt, a groove 212 is mounted on the sensing proof mass 21 so that masses of the sensing proof mass 21 on two sides of the flexible member 22 are imbalanced. Consequently, weights of the sensing proof mass 21 distributed on two sides of the anchor point 1 in the second axial direction Y are not equal. While receiving an inertial force in specific direction (such as the third axial direction Z), the sensing proof mass 21 is tilting and its operation is described in the following.
In consideration of manufacturing accuracy, structural strength, assembly difficulty etc., the anchor point 1 has a certain volume during manufacturing. The anchor point 1 described is located at the middle of the sensing proof mass 21. This is defined by a distance D between one side edge 21a of the sensing proof mass 21 and the anchor point 1 in the second axial direction Y. A length H is formed between two side edges 21a, 21b of the sensing proof mass 21 in the second axial direction Y and the distance D is equal to 40%˜60% of the length H, with 45%˜55% being preferred.
Moreover, the groove 212 is for mounting the aforementioned sensing electrodes 23, 24. A set of first sensing electrodes 23 is disposed in the groove 212 for sensing movement of the sensing proof mass 21 driven by inertial force in the first axial direction X. Similarly, a set of second sensing electrodes 24 is mounted in the groove 212 for sensing movement of the sensing proof mass 21 driven by inertial force in the second axial direction Y. A set of third sensing electrodes 25 is arranged on a bottom surface of the sensing proof mass 21 in the third axial direction Z for sensing movement of the sensing proof mass 21 driven by inertial force in the third axial direction Z.
As shown in
In the following embodiments, how the respective sets of the sensing electrodes 23, 24, 25 detect movement of the sensing proof masses is described. As shown in
Referring to
It should be noted that there is no description related to the third sensing electrodes 25 in
Referring to
In addition to being disposed on the two sides of the anchor point 1 in the first axial direction X, the two sets of inertial sensing units 2, 2′ with vertical symmetry are also arranged symmetrically with respect to the anchor point 1 in the second axial direction Y in order to form a fully differential system. In short, take the embodiment in
The advantages of the first embodiment in which the two sets of inertial sensing units 2, 2′ share the same anchor point 1 are described as follows.
In the first embodiment, a single anchor point is disposed on a substrate for fixing two sensing proof masses arranged symmetrically to each other in an inertial sensor. The anchor point is connected with each of the sensing proof masses by a flexible member. Mass imbalance is created by forming grooves in the sensing proof masses for sensing acceleration in an out-of-plane direction. By mounting electrodes in a plane direction, in-plane accelerations orthogonal to each other are sensed. According to the above design, the flexible members for connecting the sensing proof masses are designed to be located at a middle part of the whole structure so that the two sensing proof masses are connected only by the single anchor point at the middle part. Consequently, deformation caused by external stress is only transferred to the respective sensing proof masses through the single anchor point at the center. Compared with prior techniques using system with multiple anchors and swing of flexible members, the first embodiment has higher structural consistency and isotropy.
Moreover, by utilizing a fully differential circuit composed of completely symmetrical components, not only can deformation generated due to external stress (from sources such as temperature, pressure, etc.) be eliminated effectively and static offset reduced, but the noise is also reduced and signal-to-noise ratio is increased. Consequently, the overall performance of the inertial sensor is significantly improved.
It should also be noted that the two sensing proof masses are two independent components, without being coupled by any other structure. At the same time, the respective sets of the sensing electrodes on each of the sensing proof masses are provided with two electrodes having opposite polarities and arranged at the aforementioned positions to perform calculations such as differential output and differential cancelation and avoid multi-axis interference. There is no need to divide the electrode with the same polarity into multiple parts arranged at different positions and perform different processing on signals of different electrodes along with different acceleration going to be sensed. Compared with prior techniques, complexity of operation circuit can be simplified significantly.
On the other hand, the slots mounted on the respective sensing proof masses in the embodiment not only create mass imbalance but also allow two sets of sensing electrodes for sensing in-plane movement to mount therein. There is no need to enlarge the sensing proof masses or dispose frame systems for improving area efficiency. The sensing proof mass provides sufficient area in the second axial direction Y for arrangement of electrodes which sense out-of-plane movement. People having ordinary skill in the art can understand that the out-of-plane movement of the sensing proof mass could possibly be the minimum displacement in the three axial directions. By the design of saving length in the second axial direction Y, space for arrangement of out-of-plane sensing electrodes and design flexibility can be maximized. Therefore, the inertial sensor has good sensitivity to displacement in the respective axial directions.
The following are other embodiments of the present invention.
Referring to
However, the present invention is not limited to the inertial sensor of the fully differential system. As shown in
Referring to
Referring to
Generally, a MEMS sensor comprises three layers formed by a substrate layer 91, a device layer 92, and a cap layer 93. As shown in
In real-world situation, designers must consider multiple factors when implementing the present invention. The strain may be not central symmetric due to various factors such as features and performance of the sensor after component packaging. Take an embodiment in
Therefore, the present invention is novel, non-obvious, and useful meeting major requirements for patentability.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, and representative devices shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalent.
Number | Date | Country | |
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63403442 | Sep 2022 | US |