This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2023-155685, filed on Sep. 21, 2023; the entire contents of which are incorporated herein by reference.
Embodiments relate to an isolator.
A known isolator transmits a signal from a transmitting-side circuit to a receiving-side circuit in a state in which the transmitting-side circuit and the receiving-side circuit are insulated from each other.
An isolator according to one embodiment, includes a substrate and a plurality of leads. The substrate includes an upper surface, a lower surface, a plurality of coils, and a plurality of conductive parts. The upper surface extends along a plane perpendicular to a first direction. The lower surface is at a side opposite to the upper surface. The lower surface has a quadrilateral shape including a first corner, a second corner, a third corner, and a fourth corner when viewed in plan along the first direction. The plurality of coils is located inside the substrate. The plurality of coils includes a first coil, and a second coil facing the first coil. The plurality of conductive parts includes a first conductive part, a second conductive part, a third conductive part, and a fourth conductive part. The first conductive part includes a first terminal. The first terminal is positioned at a first opening. The first opening is located at the first corner. The second conductive part includes a second terminal. The second terminal is positioned in a second opening. The second opening is located at the second corner. The third conductive part includes a third terminal. The third terminal is positioned at a third opening. The third opening is located at the third corner. The fourth conductive part includes a fourth terminal. The fourth terminal is positioned at a fourth opening. The fourth opening is located at the fourth corner. The plurality of leads includes a first lead, a second lead, a third lead, and a fourth lead. The first lead is connected with the first terminal by solder. The second lead is connected with the second terminal by solder. The third lead is connected with the third terminal by solder. The fourth lead is connected with the fourth terminal by solder. The plurality of leads includes a metal.
Various embodiments are described below with reference to the accompanying drawings.
The drawings are schematic and conceptual; and the relationships between the thickness and width of portions, the proportions of sizes among portions, etc., are not necessarily the same as the actual values. The dimensions and proportions may be illustrated differently among drawings, even for identical portions.
In the specification and drawings, components similar to those described previously or illustrated in an antecedent drawing are marked with like reference numerals, and a detailed description is omitted as appropriate.
The isolator 100 according to the embodiment includes a substrate 10, multiple leads 20, a first semiconductor chip 61, a second semiconductor chip 62, a die pad 31, a die pad 32, multiple external terminals 33, and multiple external terminals 34. These members are covered with an insulating part 36 (a sealing resin) (see
The substrate 10 includes an upper surface 10t, and a lower surface 10s at the side opposite to the upper surface 10t (see
Multiple coils C that include a first coil C1 and a second coil C2 are located inside the substrate 10. Each of the multiple coils C has a spiral shape when viewed in plan. The second coil C2 is arranged to face the first coil C1. The second coil C2 overlaps the first coil C1 in the vertical direction. The second coil C2 is located above the first coil C1, and is separated from the first coil C1. The first coil C1 and the second coil C2 are arranged to be magnetically coupled. Two first coils C1 and two second coils C2 are included in the example.
The multiple leads 20 are connected at the lower side of the substrate 10. The multiple leads 20 include a signal lead 28 that is electrically connected with the first semiconductor chip 61. The signal lead 28 is electrically connected with the first semiconductor chip 61 by a wire W1. The first coil C1 is electrically connected with the first semiconductor chip 61 via the signal lead 28 and the wire W1.
The first semiconductor chip 61 is fixed on the die pad 31 by, for example, an insulating bonding material. The first semiconductor chip 61 is electrically connected with an external terminal 33 by a wire W2. The external terminal 33 is positioned at the outer edge of the isolator 100 (the outer edge of the insulating part 36). An electrical signal from the outside is input to the first semiconductor chip 61 via the external terminal 33 and the wire W2.
The second semiconductor chip 62 is electrically connected with the second coil C2 via a wire W3. The second semiconductor chip 62 is fixed on the die pad 32 by, for example, an insulating bonding material. The second semiconductor chip 62 is electrically connected with an external terminal 34 by a wire W4. The external terminal 34 is positioned at the outer edge of the isolator 100 (the outer edge of the insulating part 36). An electrical signal from the second semiconductor chip 62 is output to the outside via the wire W4 and the external terminal 34.
The substrate 10 may include an element E other than the multiple coils C. The element E may be any circuit element, and may include, for example, at least one of a resistance, a capacitor, or an inductor. Similarly to the first coil C1, one end of the element E is electrically connected with the first semiconductor chip 61. Similarly to the second coil C2, another end of the element E is electrically connected with the second semiconductor chip 62.
The second side s2 is separated from the first side s1 in the X-direction. The first side s1 and the second side s2 extend in the Y-direction. The third side s3 connects one end of the first side s1 and one end of the second side s2. The fourth side s4 is separated from the third side s3 in the Y-direction, and connects the other end of the first side s1 and the other end of the second side s2. The third side s3 and the fourth side s4 extend in the X-direction. 30
The lower surface 10s of the substrate 10 includes a first corner portion cr1, a second corner portion cr2, a third corner portion cr3, and a fourth corner portion cr4. The first corner portion cr1 includes an intersection p23 (a vertex) between the second side s2 and the third side s3. For example, the first corner portion cr1 is more proximate to the intersection p23 than the multiple coils C. In other words, the distance from the intersection p23 to any point on the first corner portion cr1 is less than the shortest distance from the intersection p23 to any of the coils C. As an example, the first corner portion cr1 is within a range of 1 mm (millimeters) from the second side s2 and 1 mm from the third side s3.
Similarly, the second corner portion cr2 includes an intersection p13 (a vertex) between the first side s1 and the third side s3. For example, the second corner portion cr2 is more proximate to the intersection p13 than the multiple coils C. As an example, the second corner portion cr2 is within a range of 1 mm from the first side s1 and 1 mm from the third side s3.
The third corner portion cr3 includes an intersection p24 (a vertex) between the second side s2 and the fourth side s4. For example, the third corner portion cr3 is more proximate to the intersection p24 than the multiple coils C. As an example, the third corner portion cr3 is within a range of 1 mm from the second side s2 and 1 mm from the fourth side s4.
The fourth corner portion cr4 includes an intersection p14 (a vertex) between the first side s1 and the fourth side s4. For example, the fourth corner portion cr4 is more proximate to the intersection p14 than the multiple coils C. As an example, the fourth corner portion cr4 is within a range of 1 mm from the first side s1 and 1 mm from the fourth side s4.
The multiple leads 20 further include a first lead 21, a second lead 22, a third lead 23, and a fourth lead 24. For example, the four leads 20 (21 to 24) are located respectively at the four corners of the substrate 10 when viewed in plan.
The substrate 10 includes an insulating layer 11. As illustrated in
Openings 13 are provided in the lower surface 10s of the substrate 10. The openings 13 are provided in the insulating layer 11. The conductive parts 12 include terminal portions 14 positioned at the openings 13. The terminal portions 14 are not covered with the substrate 10 at the openings 13. The terminal portions 14 may protrude lower than the lower surface 10s.
Specifically, as illustrated in
As illustrated in
As illustrated in
As illustrated in
For example, as illustrated in
More specifically, the first terminal portion 14a is positioned at the first corner portion cr1. The second terminal portion 14b is positioned at the second corner portion cr2. The third terminal portion 14c is positioned at the third corner portion cr3. The fourth terminal portion 14d is positioned at the fourth corner portion cr4.
In the example as illustrated in
In the examples illustrated in
The lead 20 is connected with the terminal portion 14 of the conductive part 12 by solder 40. That is, the upper surface of the solder 40 contacts the lower surface of the terminal portion 14. The lower surface of the solder 40 contacts the upper surface of the lead 20. The lead 20 and the conductive part 12 are electrically connected to each other via the solder 40.
For example, in
The first to fourth leads 21 to 24 may be electrically insulated from the first and second semiconductor chips 61 and 62. The first to fourth leads 21 to 24 may be electrically insulated from elements (the multiple coils C, etc.) located inside the substrate 10. In other words, the first to fourth leads 21 to 24 may be leads 20 that are not used for conduction (do not carry electrical signals). For example, the first to fourth leads 21 to 24 may not contact conductive members other than the solder 40. The potentials of the first to fourth leads 21 to 24 and the first to fourth conductive parts 12a to 12d may be electrically floating.
As illustrated in
The signal conductive part 12sa is electrically connected with one end portion C1a of the first coil C1. The signal lead 28 (a signal lead 28a) is connected with the signal terminal portion 14sa by the solder 40 (solder 41a). As a result, the signal lead 28a is electrically connected with the first coil C1.
As illustrated in
When viewed in plan, the signal lead 28a extends from the signal terminal portion 14sa and the first side s1 of the substrate 10 (see
For example, as illustrated in
As illustrated in
The signal conductive part 12sb is electrically connected with another end portion C1b of the first coil C1. The signal lead 28 (a signal lead 28b) is connected with the signal terminal portion 14sb by the solder 40 (solder 41b). As a result, the signal lead 28b is electrically connected with the first coil C1.
As illustrated in
When viewed in plan, the signal lead 28b extends from the signal terminal portion 14sb and the first side s1 of the substrate 10 (see
As illustrated in
As illustrated in
In the isolator 100, for example, the transmitting-side circuit (the primary circuit) and the receiving-side circuit (the secondary circuit) are insulated from each other. The coil that is connected to the transmitting-side circuit and the coil that is connected to the receiving-side circuit are magnetically coupled. As a result, a signal can be transmitted from the transmitting-side circuit to the receiving-side circuit.
In the example, the isolator 100 has two channels. In each channel, the isolator 100 transmits a signal from the transmitting-side circuit to the receiving-side circuit in a state in which the transmitting-side circuit and the receiving-side circuit are insulated from each other. The isolator 100 may be an isolator with one channel, or may be an isolator with three or more channels.
The isolator 100 includes a transmission circuit TC. One transmission circuit TC corresponds to one channel. In the example, two transmission circuits TC (a first transmission circuit TCa and a second transmission circuit TCb) are included. The first transmission circuit TCa transmits signals corresponding to a first channel. The second transmission circuit TCb transmits signals corresponding to a second channel.
Each transmission circuit TC includes the external terminal 33, an electronic circuit 61a, a transmitting circuit 61b, the first coil C1, the second coil C2, a receiving circuit 62a, an electronic circuit 62b, and the external terminal 34.
The electronic circuit 61a and the transmitting circuit 61b are formed in the first semiconductor chip 61. The first semiconductor chip 61 is, for example, an IC (Integrated Circuit) chip. The first semiconductor chip 61 corresponds to the transmitting-side circuit. For example, a power supply voltage and a grounding voltage are supplied to the first semiconductor chip 61. As described above in
The receiving circuit 62a and the electronic circuit 62b are formed in the second semiconductor chip 62. The second semiconductor chip 62 is, for example, an IC chip. The second semiconductor chip 62 corresponds to the receiving-side circuit. For example, a power supply voltage and a grounding voltage are supplied to the second semiconductor chip 62. As described above in
An input signal IN from the outside is input to the external terminal 33. The electronic circuit 61a includes, for example, a modulation circuit. The electronic circuit 61a modulates (e.g., performs amplitude-shift keying of) the input signal IN received from the outside via the external terminal 33, and transmits a modulated signal Sig1 to the transmitting circuit 61b.
The transmitting circuit 61b includes, for example, an oscillator OSC and a power amplifier PA. The oscillator OSC generates an inverted signal of the signal Sig1 based on the signal Sig1 received from the electronic circuit 61a, and transmits the generated inverted signal to the power amplifier PA. The oscillator OSC transmits the received signal Sig1 as a non-inverted signal to the power amplifier PA.
The power amplifier PA amplifies the non-inverted signal received from the oscillator OSC, and transmits the amplified non-inverted signal to one end of the first coil C1. The power amplifier PA amplifies the inverted signal received from the oscillator OSC and transmits the amplified inverted signal to the other end of the first coil C1.
When the first coil C1 receives the inverted signal and the non-inverted signal from the power amplifier PA, a current that corresponds to the received inverted signal and non-inverted signal flows in the first coil C1. As a result, the first coil C1 generates a magnetic field. Then, the magnetic flux that extends through the second coil C2 changes. As a result, a current (an induced current) flows in the second coil C2.
Based on the current flowing in the second coil C2, the non-inverted signal is input from one end of the second coil C2 to the receiving circuit 62a; and the inverted signal is input from the other end of the second coil C2 to the receiving circuit 62a.
The receiving circuit 62a includes, for example, an amplifier AMP and a wave detecting circuit DEC. The amplifier AMP amplifies the inverted signal received from the second coil C2, and transmits the amplified inverted signal to the wave detecting circuit DEC. The amplifier AMP amplifies the non-inverted signal received from the second coil C2, and transmits the amplified non-inverted signal to the wave detecting circuit DEC.
The wave detecting circuit DEC detects the non-inverted signal based on the non-inverted signal and inverted signal received from the amplifier AMP. The wave detecting circuit DEC transmits the detected non-inverted signal as a signal Sig6 to the electronic circuit 62b.
The electronic circuit 62b includes, for example, a demodulation circuit. The electronic circuit 62b demodulates the signal Sig6 received from the wave detecting circuit DEC, and outputs the demodulated signal as an output signal OUT to the outside via the external terminal 34.
Thus, the isolator 100 (the transmission circuit TC) converts the signal transmitted to the first coil C1 by the first semiconductor chip 61 (the transmitting circuit) into magnetic energy via the first coil C1. Then, the isolator 100 reconverts the magnetic energy into a signal (an electrical signal) via the second coil C2, and transmits the converted signal to the second semiconductor chip 62 (the receiving circuit). The second semiconductor chip 62 outputs an output signal corresponding to the signal received from the second coil C2. Thus, the isolator 100 transmits a signal from the first semiconductor chip 61 to the second semiconductor chip 62 via multiple coils in a state in which the first semiconductor chip 61 and the second semiconductor chip 62 are insulated from each other.
For example, a low-voltage circuit driven by a low voltage may be connected to the first semiconductor chip 61 side; and a high-voltage circuit driven by a voltage that is higher than that of the low-voltage circuit may be connected to the second semiconductor chip 62 side. The circuit configuration illustrated in
In the example, the first semiconductor chip 61 at the transmitting side is electrically connected with the first coil C1 via the lead 20 (the signal lead 28). On the other hand, the second semiconductor chip 62 at the receiving side is electrically connected with the second coil C2 without using the lead 20.
Materials of the components of the embodiment will now be described.
The lead 20 (the first to fourth leads 21 to 24 and the signal lead 28), the support lead 29, the die pad 31, the die pad 32, the external terminal 33, and the external terminal 34 have, for example, thin plate shapes including metals such as copper, etc. The wires W1 to W4 are, for example, metal wires including gold (Au), silver (Ag), or copper (Cu). The first coil C1 and the second coil C2 include, for example, metals such as copper, etc. The insulating layer 11 of the substrate 10 includes, for example, a resin. More specifically, the insulating layer 11 includes a polyimide or epoxy resin. The substrate 10 is, for example, an FPC (flexible printed circuit) substrate or glass epoxy substrate. The substrate 10 may be flexible. The insulating part 36 (the sealing resin) includes, for example, an epoxy resin.
The structure and operations of the isolator 100 according to the embodiment are as described above.
However, in an isolator, there are cases where defects may occur such as rotation or misalignment (rotation or translation in the X-Y plane) of the substrate that includes the coils. When such a defect occurs, for example, a defect may occur in the electrical connection of the wires and/or solder. For example, there is a risk that a short defect or open defect may occur.
In contrast, in the isolator 100 according to the embodiment, the first to fourth leads 21 to 24 are connected by solder to the terminal portions 14 of the substrate 10. Thus, by connecting the leads at multiple positions, at least one of rotation or misalignment of the substrate 10 can be suppressed. As a result, electrical defects between the first to fourth leads 21 to 24 and the terminal portions 14 of the substrate 10 can be suppressed, and so a highly reliable isolator 100 can be obtained.
When manufacturing the isolator 100, the solder 40 connects the lead 20 and the terminal portion 14 by, for example, a reflow process. Namely, for example, the multiple terminal portions 14 are mounted respectively on the multiple leads 20 via the solder 40. Then, the multiple leads 20 on which the terminal portions 14 are mounted are heated in, for example, a reflow furnace. The leads 20 and the terminal portions 14 are solder bonded by the solder being heated, melted, and then solidified by cooling.
When the solder 40 is heated, the insulating layer 11 of the substrate 10 repels the solder 40. On the other hand, the solder 40 easily wets onto metal; therefore, when the solder 40 is heated, there are cases where the solder 40 wets and spreads by flowing over the lead 20 as illustrated in
It is desirable to locate the first to fourth terminal portions 14a to 14d respectively at the corner vicinities of the substrate 10 (within ranges of the first to fourth corner portions cr1 to cr4). As a result, Θ rotation of the substrate 10 in the solder reflow can be further suppressed.
As illustrated in
For example, at least a portion of the first to fourth terminal portions 14a to 14d may be terminal portions not used for conduction. As a result, for example, the arrangement of the first to fourth terminal portions 14a to 14d is easily designed. By including terminal portions not used for conduction, terminals that are insufficient to suppress the @ rotation of the substrate 10 can be compensated.
At least a portion of the four terminal portions (14a, 14b, 14c, and 14d) may not always be a terminal not used for conduction. At least a portion of the four terminal portions (14a, 14b, 14c, and 14d) may be electrically connected with the first semiconductor chip 61 or the second semiconductor chip 62 and may transmit an electrical signal flowing in the first semiconductor chip 61 or the second semiconductor chip 62.
As illustrated in
In the example as illustrated in
In the example illustrated in
The multiple leads 20 further include the fifth lead 25. The fifth lead 25 is connected with the fifth terminal portion 14e by solder 40e. The fifth lead 25 may be electrically insulated from the first and second semiconductor chips 61 and 62. The fifth lead 25 may be electrically insulated from elements (the multiple coils C, etc.) located inside the substrate 10. In other words, the fifth lead 25 may be a lead 20 that is not used for conduction. For example, the fifth lead 25 may not contact conductive members other than the solder 40. The potentials of the fifth lead 25 and the fifth conductive part 12e may be electrically floating.
Thus, the fifth terminal portion 14e to which the fifth lead 25 is connected by solder may be included. For example, the fifth terminal portion 14e cancels at least a portion of the force that is applied to the terminal portions (the signal terminal portion 14sa and the signal terminal portion 14sb) used for conduction and moves the substrate 10 when solder wets and spreads. At least one of rotation or misalignment of the substrate 10 can be further suppressed.
According to the embodiment, the numbers of leads 20 and conductive parts 12 not used for conduction are not limited to four or five, and may be one or more, or six or more.
The width of the lead 20 of the isolator 102 according to the embodiment illustrated in
According to the embodiment, the width of the lead 20 can be adjusted as appropriate. The width of the lead 20 is the length in the transverse direction of the lead 20 when viewed in plan. In the isolator 102, a width W25 (the X-direction length) of the fifth lead 25 is different from a width W21 (the X-direction length) of the first lead 21.
For example, when the width W20 is wide, the force that moves the substrate 10 when the solder 40 wets and spreads is large; and when the width W20 is narrow, the force that moves the substrate 10 when the solder 40 wets and spreads is small. By adjusting the width W20, at least a portion of the force that is applied to the terminal portions used for conduction and moves the substrate 10 when the solder 40 wets and spreads is canceled. At least one of rotation or misalignment of the substrate 10 can be further suppressed.
In
In the example of
For example, when viewed in plan, the multiple leads 20 include a lead 20 (called the “first-side lead”) located at the first side s1 side of the substrate 10, and a lead 20 (called the “second-side lead”) located at the second side s2 side of the substrate 10.
The first-side lead extends from the outer edge of the substrate 10 at the first side s1 side of the center CX of the substrate 10 in the X-direction when viewed in plan. More specifically, in the example of
The second-side lead extends from the outer edge of the substrate 10 at the second side s2 side of the center CX of the substrate 10 in the X-direction when viewed in plan. More specifically, in the example of
The number of first-side leads and the number of second-side leads may be different from each other. In the example of
For example, a width W28 (the Y-direction length) of the signal lead 28 may be less than at least one of the width W21, the width W22, the width W23, or the width W24.
The fifth lead 25 overlaps the center of the third side s3 in the Z-direction and extends from the third side s3 in the Y-direction. The fifth lead 25 is not limited thereto; for example, the fifth lead 25 may be located at the second side s2 side. In other words, the fifth lead 25 may be a second-side lead. For example, as illustrated by a double dot-dash line in
The isolator 103 illustrated in
The insulating member 43 is located on the adjacent region 20tb. For example, insulating tape is adhered on the adjacent region 20tb. The insulating member 43 includes, for example, a resin such as polyimide, etc. By including the insulating member 43, the wetting and spreading of the solder 40 can be suppressed. At least one of rotation or misalignment of the substrate 10 can be further suppressed.
As illustrated in
For example, the insulating member 43 is located on at least one of the first to fourth leads 21 to 24. When the first to fourth leads 21 to 24 are leads not used for conduction, the design constraints can be reduced, and the insulating member 43 can be disposed relatively easily. For example, as illustrated in
The shape of the lead 20 of the isolator 104 illustrated in
As illustrated in
By including the step portion 20tc, the solder 40 does not flow outward easily due to surface tension in reflow. At least one of rotation or misalignment of the substrate 10 can be further suppressed thereby.
For example, such a step portion 20tc is provided in at least one of the first to fourth leads 21 to 24. On the other hand, the upper surface 20t of the signal lead 28 may not include the step portion 20tc and may be flat. The thickness of the signal lead 28 may be constant.
The embodiments may include the following configurations (for example, technical proposals).
An isolator, comprising:
An isolator, comprising:
The isolator according to Configuration 2 or 3, wherein
The isolator according to Configuration 4, wherein
The isolator according to any one of Configurations 2 to 5, wherein
The isolator according to any one of Configurations 1 to 6, wherein
The isolator according to any one of Configurations 1 to 7, further comprising:
The isolator according to any one of Configurations 1 to 7, wherein
According to embodiments, an isolator can be provided in which defects can be suppressed.
In this specification, being “electrically connected” includes not only the case of being connected in direct contact, but also the case of being connected via another conductive member, etc.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the invention. Additionally, the embodiments described above can be combined mutually.
Number | Date | Country | Kind |
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2023-155685 | Sep 2023 | JP | national |