The present invention relates to a leadframe, and to a photodetector module provided therewith.
There have been developed a variety of appliances that can be remotely controlled. Many such appliances exchange remote-control signals in the form of optical signals of, for example, infrared rays. A photodetector module for receiving optical signals handles faint signals, and is therefore susceptible to electromagnetic noise. A well-known approach to shut off the influence of electromagnetic noise from a photodetector module is to use a shielding plate. How a shielding plate is used is disclosed, for example, in Japanese Patent Application Laid-Open No. H10-242487. Japanese Patent Application Laid-Open No. H10-242487 discloses the following structure. A frame on which a photodetector element is mounted is tied, via a tying portion with a smaller width, to a shielding plate. The tying portion is bent so that the shielding plate covers the photodetector element, and the shielding plate is kept at the ground potential so as to shut off electromagnetic noise.
In the structure disclosed in Japanese Patent Application Laid-Open No. H10-242487, the shielding plate is fixed to the photodetector element mount frame. Thus, when the tying portion is bent, the resulting stress is likely to spread to the photodetector element mount frame. Although the tying portion has a groove, opening, or the like formed therein so as to have as small a width as possible, still the bending stress spreads to the photodetector element mount frame. If this stress deforms the photodetector element mount frame, it acts as a factor that brings a change in the angle of the photodetector element. A deviation in the angle of the photodetector element from the design value leads to degraded photodetective characteristics. On the other hand, the heat dissipated from the photodetector element itself and from the circuit elements that process the signals therefrom also produces stress between the photodetector element mount frame and the shielding plate. This stress may cause cracks in the resin for molding.
In view of the above problems, an object of the present invention is to provide, for a leadframe and for a photodetector module provided therewith, a structure in which unnecessary stress is unlikely to spread to an element mount frame when a shielding frame for covering the element mount frame is bent at a tying portion.
To achieve the above object, according to the present invention, a leadframe and a photodetector module provided therewith are given one of the following structures.
In a first structure, a leadframe is provided with an element mount frame, a fitting frame that is laid beside the element mount frame with a gap left in between, and a shielding frame that is tied via a tying portion to the fitting frame and that can be brought into such a state as to cover the element mount frame. With this structure, when the tying portion is bent, the resulting stress spreads to the fitting frame, but is less likely to spread to the element mount frame thanks to the gap left between it and the fitting frame. This prevents deformation of the element mount frame, thus prevents a change in the angle of the photodetector element, and thus prevents deterioration of the photodetective characteristics.
In a second structure, in the leadframe structured as described above, the tying portion is provided at both ends of the gap. With this structure, the leadframe has increased mechanical strength. Moreover, the trouble of connecting the element mount frame and the fitting frame together by a wire can be saved.
In a third structure, in the leadframe structured as described above, the element mount frame and the fitting frame are separate. With this structure, no part of the stress resulting from the bending of the tying portion of the shielding frame spreads to the element mount frame. Thus, deformation of the element mount frame can be completely prevented.
In a fourth structure, in the leadframe structured as described above, the fitting frame is, in a portion thereof near the tying portion, shaped symmetrically about the tying portion. With this structure, the stress resulting from the bending of the tying portion is equally distributed between both sides of the tying portion. That is, the stress never concentrates in one side to eventually spread to the element mount frame.
In a fifth structure, a photodetector module is provided with a photodetector element, an element mount frame on which the photodetector element is mounted, a fitting frame that is laid beside the element mount frame with a gap left in between, a shielding frame that is tied via a tying portion to the fitting frame and that can be brought into such a state as to cover the element mount frame, and molding resin in which the element mount frame and the fitting frame are sealed. With this structure, when the tying portion is bent, the resulting stress spreads to the fitting frame, but is less likely to spread to the element mount frame thanks to the gap left between it and the fitting frame. This prevents deformation of the element mount frame, thus prevents a change in the angle of the photodetector element, and thus prevents deterioration of the photodetective characteristics. Moreover, since the element mount frame and the fitting frame are sealed in the molding resin, the photodetector module has high mechanical strength, and is free from a change in the angle of the photodetector element.
In a sixth structure, in the photodetector module structured as described above, the element mount frame and the shielding frame are kept at an equal potential. With this structure, the element mount frame can function as a grounding frame.
In a seventh structure, in the photodetector module structured as described above, the element mount frame and the shielding frame are kept at different potentials. With this structure, the shielding frame, which is kept at a different potential, functions to shield electromagnetic noise.
In an eighth structure, in the photodetector module structured as described above, a circuit element that processes a signal from the photodetector element is mounted on the element mount frame. With this structure, the signal from the photodetector element can be processed under the shield provided by the shielding frame. Thus, even a faint signal can be processed without being influenced by electromagnetic noise.
In a ninth structure, in the photodetector module structured as described above, the element mount frame and the gap have nearly equal lengths. With this structure, unnecessary stress is unlikely to spread to the element mount frame. This helps realize a photodetector module with good photodetective characteristics.
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
FIGS. 1 to 5 show the photodetector module of a first embodiment of the invention.
A photodetector module M1 is used in television monitors, air conditioners, and other appliances to receive remote control signals (infrared signals). The photodetector module M1 has a photodetector element 1 and, as a circuit for processing the signal therefrom, an integrated circuit 2 (hereinafter abbreviated to “IC 2”) both sealed in a rectangular block of molding resin 3.
From the rear face of the molding resin 3 protrude four leads L1 to L4. The leads L1 to L4 are formed by bending parts of a leadframe F1, which will be described later.
The photodetector module M1 has the following structure. In a partial region on a metal leadframe F1, the photodetector element 1 and the IC 2 for processing the signal therefrom are mounted beside each other, and these are sealed into a single unit with the molding resin 3. The molding resin 3 is, at the front face thereof, about 10 mm high by about 6 mm wide, and has, on the front face thereof, a condenser lens 4 formed integrally therewith.
Next, with reference to the FIGS. 6 to 9, which show the leadframe, the structure of the photodetector module M1 will be described along with the fabrication procedure thereof.
First, as partially shown in
As shown in
An element mount frame 9, which has an element mount region thereon and has a comparatively large area, is laid parallel with the fitting frame 8. The fitting frame 8 and the element mount frame 9 form part of a main frame 7. In the main frame 7, between the fitting frame 8 and the element mount frame 9, a gap 5 is formed in the shape of an elongate groove or cut. The element mount frame 9 is, at both ends thereof, tied to both ends of the fitting frame 8 by tie bars 10, 16, and 17. In other words, a tying portion for tying the element mount frame 9 and the fitting frame 8 together is provided on both sides of the gap 5.
Along the other of the longer sides of the molding resin 3 extends an elongate power supply (Vcc) frame 11, and from one end thereof protrudes the lead L3. Likewise, along the other of the longer sides of the molding resin 3 extends, aligned with the power supply (Vcc) frame 11, a signal output (Vout) frame 12, and from one end thereof protrudes the lead L4.
In a position symmetric with the element mount frame 9 about the fitting frame 8, a shielding frame 15 is formed that has a window 14 formed therein and that has a comparatively large area. The shielding frame 15 is tied, via a tying portion 13, to a middle portion of the fitting frame 8. The fitting frame 8 is, in a portion thereof near the tying portion 13, shaped nearly symmetrically about the tying portion 13. Thus, as will be described later, when the tying portion 13 is bent, the resulting stress is equally distributed between both sides of the tying portion 13. Between the fitting frame 8 and the shielding frame 15, except in the tying portion 13, an elongate cut 6 is formed to separate the fitting frame 8 and the shielding frame 15 from each other. This helps give a smaller width to the tying portion 13, which functions as the very portion that is bent.
Between the tying portion 13 and the element mount frame 9 is left the gap 5. The length of the gap 5 is greater than any of the width of the tying portion 13, the length of the cut 6, the length of the element mount frame 9, and the length of the shielding frame 15. Here, all the “widths” and “lengths” mentioned are dimensions along the longer sides of the molding resin 3.
The leads L1 and L3, which are adjacent along the shorter sides of the molding resin 3, are tied together by the tie bar 16. Likewise, the leads L2 and L4, which are adjacent along the shorter sides of the molding resin 3, are tied together by the tie bar 17. The tie bars 10, 16, and 17 are, as will be described later, cut off by punching (indicated as hatched areas H1 and H2 in
After these wires are strung, as shown in
In the state with the tying portion 13 bent as shown in
Subsequently, along lines S1 and S2 shown in
Next, the leadframe is put in a molding frame filled with uncured resin, with the photodetector element 1 and the IC 2 facing down. When the resin cures, it forms the rectangular molding resin 3. The molding resin 3 holds the individual frames at regular intervals. This increases the mechanical strength of the photodetector module M1, and in addition makes it free from a change in the angle of the photodetector element 1.
Thereafter, the tie bars B and the tie bars 10, 16, and 17 are cut off in the hatched areas H1 and H2 shown in
The element mount frame 9 is cut apart from the other frames. The destination of the wire W8 may be so changed that it is electrically connected to a frame other than the fitting frame 8.
In this embodiment, the element mount frame 9 and the fitting frame 8 are cut apart from each other. Alternatively, the tie bars 10, 16, and 17 may be left uncut so that the element mount frame 9 and the fitting frame 8 remain tied together by the tie bars 10, 16, and 17. Specifically, they are cut off only in the hatched area H1 shown in
With the photodetector module M1 structured as described above, when the leads L1 to L4 are inserted in holes formed in a mount circuit board and fixed thereto, the photodetective surface lies parallel to the mount circuit board surface. When the photodetector module M1 receives light shone from a direction perpendicular to the mount circuit board surface, it produces a signal.
Next, the photodetector module of a second embodiment of the invention will be described with reference to FIGS. 10 to 18. The following description places emphasis on differences from the first embodiment.
Like the photodetector module M1, a photodetector module M2 has a photodetector element 1 and, as a circuit for processing the signal therefrom, an IC 2 both sealed in a rectangular block of molding resin 3. From the rear face of the molding resin 3 protrude five leads L1 to L5. The leads L1 to L5 are formed by bending parts of a leadframe F2, which will be described later.
Next, with reference to the FIGS. 15 to 18, which show the leadframe, the structure of the photodetector module M2 will be described along with the fabrication procedure thereof.
First, a leadframe FF as shown in
As shown in
The fitting frame 8, along with an element mount frame 9 laid beside it that has a comparatively large area, forms a main frame 7. In the main frame 7, between the fitting frame 8 and the element mount frame 9, a gap 5 is formed in the shape of an elongate groove or cut. At both ends of the gap 5 are laid tie bars 10, 16, and 17 that tie the element mount frame 9 and the fitting frame 8 together.
Along the other of the longer sides of the molding resin 3 extends an elongate grounding frame 88, and from one end thereof protrudes the lead L3. The other end of the grounding frame 88 connects to the element mount frame 9. Likewise, along the other of the longer sides of the molding resin 3 extends a power supply frame 11, and from one end thereof protrudes the lead L4. Between the fitting frame 8 and the power supply frame 11 is laid a signal output frame 12, from one end of which protrudes the lead L5. The other end of the power supply frame 11 and the other end of the signal output frame 12 both reach close to the element mount frame 9.
In a position symmetric with the element mount frame 9 about the fitting frame 8, a shielding frame 15 is formed that has a window 14 formed therein and that has a comparatively large area. The shielding frame 15 is tied, via a tying portion 13, to a middle portion of the fitting frame 8.
The leads L1 and L3 are tied together by the tie bar 16, and the leads L2, L5, and L4 are tied together by the tie bar 17. The tie bars 10, 16, and 17 are, as will be described later, cut off by punching (indicated as hatched areas H1 and H2 in
Next, the leadframe is put in a molding frame filled with uncured resin, with the photodetector element 1 and the IC 2 facing down. When the resin cures, it forms the rectangular molding resin 3. The molding resin 3 holds the individual frames at regular intervals. This increases the mechanical strength of the photodetector module M1, and in addition makes it free from a change in the angle of the photodetector element 1.
Thereafter, the tie bars B and the tie bars 10, 16, and 17 are cut off in the hatched areas H1 and H2 shown in
The tie bars 10, 16, and 17 may be left uncut so that the element mount frame 9 and the fitting frame 8 remain tied together by the tie bars 10, 16, and 17. Specifically, they are cut off only in the hatched area H1 shown in
The photodetector module M2 structured as described above is mounted on a mount circuit board in a manner similar to that by which the photodetector module M1 is mounted.
With this photodetector module M2, the leads L2, L5, and L4, which are bent so as to protrude from the rear face of the molding resin 3, can be bent once again at a right angle so as to run in the direction opposite to where the leads L1 and L3 are located. This permits the leads L2, L5, and L4 to protrude from the bottom face of the molding resin 3 parallel to the rear face thereof. When the leads L2, L5, and L4 in this state are inserted into holes formed in the mount circuit board and fixed thereto, the photodetective surface of the photodetector module M2 lies perpendicular to the mount circuit board surface. When the photodetector module 2 receives light shone from a direction parallel to the mount circuit board surface, it produces a signal. When only three of the leads are connected in this way, the unused leads L1 and L3 may be cut off at the rear face of the molding resin 3.
In the first and second embodiments, the element mount frame 9 and the fitting frame 8 are kept at identical potentials. Alternatively, the element mount frame 9 and the fitting frame 8 may be kept at different potentials, and examples of such structures will be described below as a third and a fourth embodiment of the invention. Note that the third embodiment is a slightly modified version of the first embodiment, which basically addresses a four-lead structure, and the fourth embodiment is a slightly modified version of the second embodiment, which basically addresses a five-lead structure. Accordingly, the following description places emphasis on differences from the respective basic structures.
The photodetector module of the third embodiment of the invention is shown in
The element mount frame 9, along with a fitting frame 8 laid beside it, forms a main frame 7. In the main frame 7, between the fitting frame 8 and the element mount frame 9, a gap 5 is formed in the shape of an elongate groove or cut. At both ends of the gap 5 are laid tie bars 16 and 17 that tie the element mount frame 9 and the fitting frame 8 together. The element mount frame 9 is so long as to cover the entire interval between the tie bars 16 and 17. That is, the element mount frame 9 is nearly as long as the gap 5. The tie bars 16 and 17 are cut off by punching in the hatched area H1 shown in
From one end of the fitting frame 8 protrudes a lead L3. The lead L3 is used for connection to supplied power (Vcc). Beside the element mount frame 9 extends a signal output (Vout) frame 12, from one end of which protrudes a lead L4.
In a position symmetric with the element mount frame 9 about the fitting frame 8, a shielding frame 15 is formed that has a window 14 formed therein. The shielding frame 15 is tied, via a tying portion 13, to a middle portion of the fitting frame 8. Between the fitting frame 8 and the shielding frame 15, except in the tying portion 13, an elongate cut 6 is formed to separate the fitting frame 8 and the shielding frame 15 from each other. This helps give a smaller width to the tying portion 13, which functions as the very portion that is bent.
After the wires are strung, in the same manner as shown in
Thereafter, the tie bars are cut off, and now the fabrication of a photodetector module having an outward appearance similar to that of the photodetector module M1 of the first embodiment is complete. The fitting frame 8 and the element mount frame 9 are cut apart from each other, but their relative positions are fixed by the molding resin.
The photodetector module of the fourth embodiment of the invention is shown in
The element mount frame 9, along with a fitting frame 8 laid beside it, forms a main frame 7. In the main frame 7, between the fitting frame 8 and the element mount frame 9, a gap 5 is formed in the shape of an elongate groove or cut. At both ends of the gap 5 are laid tie bars 16 and 17 that tie the element mount frame 9 and the fitting frame 8 together. The tie bars 16 and 17 are cut off by punching in the hatched area H1 shown in
A lead L3 is laid beside the lead L1. The lead L3 is connected, via a tie bar 10 and the tie bar 16, to the element mount frame 9. The lead L3, like the leads L1 and L2, is used for connection to the ground potential (GND). From one end of the fitting frame 8 protrudes a lead L4. The lead L4 is used for connection to the supplied power (Vcc). Between the element mount frame 9 and the fitting frame 8 extends a signal output (Vout) frame 12, from one end of which protrudes a lead L5.
In a position symmetric with the element mount frame 9 about the fitting frame 8, a shielding frame 15 is formed that has a window 14 formed therein. The shielding frame 15 is tied, via a tying portion 13, to a middle portion of the fitting frame 8. The fitting frame 8 is, in a portion thereof near the tying portion 13, shaped nearly symmetrically about the tying portion 13. Thus, when the tying portion 13 is bent, the resulting stress is equally distributed between both sides of the tying portion 13. Between the fitting frame 8 and the shielding frame 15, except in the tying portion 13, an elongate cut 6 is formed to separate the fitting frame 8 and the shielding frame 15 from each other. This helps give a smaller width to the tying portion 13, which functions as the very portion that is bent.
After the wires are strung, in the same manner as shown in
Thereafter, the tie bars are cut off, and now the fabrication of a photodetector module having an outward appearance similar to that of the photodetector module M2 of the second embodiment is complete. The fitting frame 8 and the element mount frame 9 are cut apart from each other, but their relative positions are fixed by the molding resin.
In the third and fourth embodiments, the shielding frame 15, which is kept at the supplied power potential (a potential different from the ground potential), shuts off electromagnetic noise.
It should be understood that the invention may be carried out in any other manner than specifically described above as embodiments, and that many modifications and variations are possible within the scope and spirit of the invention.
The present invention find wide application in photodetector modules of the type that has a photodetector element fixed on a leadframe and sealed in a resin molding.
Number | Date | Country | Kind |
---|---|---|---|
2003-50782 | Feb 2003 | JP | national |
2003-131621 | May 2003 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP04/02315 | 2/26/2004 | WO | 1/25/2005 |