Claims
- 1. A method of reducing gap size, said method comprising the steps of:
providing a substrate having a surface which includes topography formed therein, said topography comprising holes, trenches, or a combination of holes and trenches, said holes and trenches having respective sidewalls and bottomwalls and having respective initial widths; forming a thin, conformal layer on said substrate surface, sidewalls, and bottomwalls; and removing substantially all of the layer from said bottomwalls while retaining said layer on at least some of said sidewalls so as to yield holes, trenches, or combination of holes and trenches having respective second widths which are smaller than the initial widths corresponding thereto.
- 2. The method of claim 1, wherein said substrate comprises a patterned substrate selected from the group consisting of patterned photoresist layers, ion implant layers, dielectric layers, microelectronic wafers, microelectromechanical systems structures, and functional surfaces of microelectromechanical systems.
- 3. The method of claim 1, wherein said layer has a % conformality of at least about 40% after said forming step.
- 4. The method of claim 1, wherein said layer has a thickness of from about 10-2,000 Å after said forming step.
- 5. The method of claim 1, wherein said forming step comprises forming said layer by a process selected from the group consisting of chemical vapor deposition processes, plasma enhanced chemical vapor deposition processes, physical vapor deposition processes, atomic layer deposition processes, electron beam irradiation, and ultraviolet light irradiation processes.
- 6. The method of claim 1, wherein said second width is at least about 5% smaller than said initial width.
- 7. The method of claim 1, wherein said forming step comprises depositing said layer at a rate of from about 20-2,000 Å/min.
- 8. The method of claim 1, wherein said layer comprises a quantity of monomers.
- 9. The method of claim 8, wherein said monomers comprise a light attenuating compound.
- 10. The method of claim 9, wherein said light attenuating compound includes a group selected from the group consisting of alkyl, aryl, alkoxy, alicyclic, hetaryl, halogens, cyano, ester, ether, aldehydes, ketones, alcohol, phenol, nitro, amines, amides, and acetamido groups.
- 11. The method of claim 9, wherein said light attenuating compound includes a heterocyclic portion selected from the group consisting of furan, thiophene, pyrrole, pyridine, pyrimidine, pyrazine, thiazine, oxazine, acridine, thiazole, pyrazole, oxazole, quinazoline, and quinoxaline.
- 12. The method of claim 9, wherein said light attenuating compound comprises an organic chromophores attached to an atom selected from the group consisting of silicon, titanium, germanium, tin, tungsten, lead, iron, cobalt, copper, magnesium, manganese, nickel, phosphorous, and aluminum atoms.
- 13. A method of forming a microelectronic precursor structure having reduced gap sizes, said method comprising the steps of:
providing a photoresist layer having an upper surface and including topography formed therein, said topography comprising holes, trenches, or a combination of holes and trenches, said holes and trenches having respective sidewalls and bottomwalls and having respective initial widths; and forming a thin, conformal layer on said photoresist layer surface, sidewalls, and bottomwalls so as to yield holes, trenches, or combination of holes and trenches having respective second widths which are smaller than the respective initial widths corresponding thereto.
- 14. The method of claim 13, wherein said photoresist is supported on a microelectronic substrate.
- 15. The method of claim 14, wherein said substrate comprises a material selected from the group consisting of silicon, aluminum, tungsten, tungsten silicide, gallium arsenide, germanium, tantalum, tantalum nitrite, mixed metal salts, and SiGe.
- 16. The method of claim 13, wherein said layer has a % conformality of at least about 40% after said forming step.
- 17. The method of claim 13, wherein said layer has a thickness of from about 10-2,000 Å after said forming step.
- 18. The method of claim 13, wherein said second width is at least about 5% smaller than said initial width.
- 19. The method of claim 13, wherein said forming step comprises depositing said layer at a rate of from about 20-2,000 Å/min.
- 20. A precursor structure comprising:
a substrate having a surface which includes topography formed therein, said topography comprising holes, trenches, or a combination of holes and trenches, said holes and trenches having respective sidewalls and bottomwalls and having respective initial, uncoated widths; and a thin coating of organic material on said sidewalls, said bottomwalls being substantially free of said layer, said holes, trenches, or combination of holes and trenches having coated sidewalls which have a second width, said second width being smaller than said initial width.
- 21. The structure of claim 20, wherein said substrate comprises a patterned substrate selected from the group consisting of photoresist layers, ion implant layers, dielectric layers, microelectronic wafers, microelectromechanical systems structures, and functional surfaces of microelectromechanical systems.
- 22. The structure of claim 20, wherein said coating on said sidewalls has a thickness of from about 10-2,000 Å.
- 23. The structure of claim 20, wherein said second width is at least about 5% smaller than said initial width.
- 24. The structure of claim 20, wherein said organic material comprises a quantity of monomers.
- 25. The structure of claim 24, wherein said monomers comprise a light attenuating compound.
- 26. The structure of claim 25, wherein said light attenuating compound includes a group selected from the group consisting of alkyl, aryl, alkoxy, alicyclic, hetaryl, halogens, cyano, ester, ether, aldehydes, ketones, alcohol, phenol, nitro, amines, amides, and acetamido groups.
- 27. The structure of claim 25, wherein said light attenuating compound includes a heterocyclic portion selected from the group consisting of furan, thiophene, pyrrole, pyridine, pyrimidine, pyrazine, thiazine, oxazine, acridine, thiazole, pyrazole, oxazole, quinazoline, and quinoxaline.
- 28. The structure of claim 25, wherein said light attenuating compound comprises an organic chromophores attached to an atom selected from the group consisting of silicon, titanium, germanium, tin, tungsten, lead, iron, cobalt, copper, magnesium, manganese, nickel, phosphorous, and aluminum atoms.
- 29. A method of reducing the distance between raised features, said method comprising the steps of:
providing a substrate having a surface which includes raised features formed thereon, said raised features having respective upper surfaces and sidewalls, said sidewalls cooperating with said substrate surface to form bottomwalls between said raised features, there being respective initial distances between the respective sidewalls of adjacent features; forming a thin, conformal layer on said upper surfaces, sidewalls, and bottomwalls to yield coated upper surfaces, sidewalls, and bottomwalls; and removing substantially all of the layer from said bottomwalls while retaining said layer on at least some of said sidewalls so as to yield respective second distances between said coated sidewalls which are smaller than the initial distances corresponding thereto.
- 30. The method of claim 29, wherein said substrate is selected from the group consisting of photoresist layers, ion implant layers, dielectric layers, microelectronic wafers, microelectromechanical systems structures, and functional surfaces of microelectromechanical systems.
- 31. The method of claim 29, wherein said layer has a % conformality of at least about 40% after said forming step.
- 32. The method of claim 29, wherein said layer has a thickness of from about 10-2,000 Å after said forming step.
- 33. The method of claim 29, wherein said forming step comprises forming said layer by a process selected from the group consisting of chemical vapor deposition processes, plasma enhanced chemical vapor deposition processes, physical vapor deposition processes, atomic layer deposition processes, electron beam irradiation, and ultraviolet light irradiation processes.
- 34. The method of claim 29, wherein said second distance is at least about 5% smaller than said initial distance.
- 35. The method of claim 29, wherein said forming step comprises depositing said layer at a rate of from about 20-2,000 Å/min.
- 36. The method of claim 29, wherein said layer comprises a quantity of monomers.
- 37. The method of claim 36, wherein said monomers comprise a light attenuating compound.
- 38. The method of claim 37, wherein said light attenuating compound includes a group selected from the group consisting of alkyl, aryl, alkoxy, alicyclic, hetaryl, halogens, cyano, ester, ether, aldehydes, ketones, alcohol, phenol, nitro, amines, amides, and acetamido groups.
- 39. The method of claim 37, wherein said light attenuating compound includes a heterocyclic portion selected from the group consisting of furan, thiophene, pyrrole, pyridine, pyrimidine, pyrazine, thiazine, oxazine, acridine, thiazole, pyrazole, oxazole, quinazoline, and quinoxaline.
- 40. The method of claim 37, wherein said light attenuating compound comprises an organic chromophores attached to an atom selected from the group consisting of silicon, titanium, germanium, tin, tungsten, lead, iron, cobalt, copper, magnesium, manganese, nickel, phosphorous, and aluminum atoms.
- 41. A method of reducing the distance between raised features, said method comprising the steps of:
providing a photoresist layer having a surface and raised features formed thereon, said raised features having respective upper surfaces and sidewalls, said sidewalls cooperating with said photoresist layer surface to form bottomwalls between said raised features, there being respective initial distances between the respective sidewalls of adjacent features; and forming a thin, conformal layer on said upper surfaces, sidewalls, and bottomwalls.
- 42. The method of claim 41, wherein said photoresist is supported on a microelectronic substrate.
- 43. The method of claim 41, wherein said substrate comprises a material selected from the group consisting of silicon, aluminum, tungsten, tungsten silicide, gallium arsenide, germanium, tantalum, tantalum nitrite, mixed metal salts, and SiGe.
- 44. The method of claim 41, wherein said layer has a % conformality of at least about 40% after said forming step.
- 45. The method of claim 41, wherein said layer has a thickness of from about 10-2,000 Å after said forming step.
- 46. The method of claim 41, wherein said second distance is at least about 5% smaller than said initial distance.
- 47. The method of claim 41, wherein said forming step comprises depositing said layer at a rate of from about 20-2,000 Å/min.
- 48. A precursor structure comprising:
a substrate having a surface which includes raised features formed thereon, said raised features having respective upper surfaces and sidewalls, said sidewalls cooperating with said substrate surface to form bottomwalls between said raised features, there being respective initial distances between the respective sidewalls of adjacent features; and a thin coating of organic material on said sidewalls, said bottomwalls being substantially free of said layer, there being respective second distances between the coated sidewalls of adjacent features, said second distances being smaller than the initial distances corresponding thereto.
- 49. The structure of claim 48, wherein said substrate is selected from the group consisting of photoresist layers, ion implant layers, dielectric layers, microelectronic wafers, microelectromechanical systems structures, and functional surfaces of microelectromechanical systems.
- 50. The structure of claim 48, wherein said coating on said sidewalls has a thickness of from about 10-2,000 Å.
- 51. The structure of claim 48, wherein said second distance is at least about 5% smaller than said initial distance.
- 52. The structure of claim 48, wherein said organic material comprises a quantity of monomers.
- 53. The structure of claim 52, wherein said monomers comprise a light attenuating compound.
- 54. The structure of claim 53, wherein said light attenuating compound includes a group selected from the group consisting of alkyl, aryl, alkoxy, alicyclic, hetaryl, halogens, cyano, ester, ether, aldehydes, ketones, alcohol, phenol, nitro, amines, amides, and acetamido groups.
- 55. The structure of claim 53, wherein said light attenuating compound includes a heterocyclic portion selected from the group consisting of furan, thiophene, pyrrole, pyridine, pyrimidine, pyrazine, thiazine, oxazine, acridine, thiazole, pyrazole, oxazole, quinazoline, and quinoxaline.
- 56. The structure of claim 53, wherein said light attenuating compound comprises an organic chromophores attached to an atom selected from the group consisting of silicon, titanium, germanium, tin, tungsten, lead, iron, cobalt, copper, magnesium, manganese, nickel, phosphorous, and aluminum atoms.
RELATED APPLICATIONS
[0001] This application claims the priority benefit of a provisional application entitled LITHOGRAPHY PATTERN SHRINK PROCESS AND ARTICLES, Serial No. 60/362,233, filed Mar. 5, 2002, incorporated by reference herein.
Provisional Applications (1)
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Number |
Date |
Country |
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60362233 |
Mar 2002 |
US |