The present invention relates to a method and an apparatus for selectively growing an In-Situ-doped epitaxial film with doping during the growth of the epitaxial film.
The density growth and the further integration of semiconductor devices have reduced the gate length. Particularly, in a CMOS (Complementary Metal Oxide Semiconductor), reduction in the gate length causes deterioration in electrical characteristics called a “short channel effect”, which leads to a problem such as an increase in leak current. As technologies to solve such a problem, there have been proposed a method of improving the mobility by distorting the lattice of an epitaxial layer in a channel portion with application of stress to the epitaxial layer, and a method of forming a very thin source/drain layer.
In the method of distorting the epitaxial layer in the channel portion, it is effective to add a material having a lattice constant different from that of Si to the source/drain layer. For example, in an n-type MOSFET (Metal Oxide Semiconductor Field Effect Transistor), the mobility is improved by applying tensile strain to a channel layer using SiC blended C, for example, having a lattice constant smaller than Si. Meanwhile, in a p-type MOSFET, the mobility is improved by applying compressive strain to a channel layer using SiGe blended Ge, for example, having a lattice constant larger than Si. Moreover, the source/drain layer and an electrode need to be electrically connected to each other with low resistance. Thus, it is imperative to perform doping using B (boron), P (phosphorus), As (arsenic) or the like. While ion implantation is usually used for doping of the source/drain layer, activation annealing at high temperature is required to generate carriers after the doping.
With reference to
By use of the conventional method, a Si substrate is prepared in Step S131, in which a large number of patterns each having the structure as shown in
Next, in Step S131, recess etching is performed on the structure shown in
Then, in Step S132, light etching such as chemical dry etching (CDE) is performed on the Si surface roughened by the recess etching step to remove a damaged layer D, thus obtaining the state shown in
In Step S133, a selectively grown layer 57 is formed by epitaxially growing a Si-containing film such as SiGe or SiC, using a conventional selective growth technology, only on the Si surface of the substrate having the damaged layer removed therefrom shown in
The selective growth technology used in this case is a technology of selectively growing a Si epitaxial film by alternately performing Si growth and Cl2 gas etching using Si2H6 (disilane) and Cl2 (chlorine) gas, for example (see Patent Document 1). In order to grow SiC, C-containing gas is added during deposition, so that SiC can be epitaxially selectively grown only on the Si surface. In order to grow SiGe, Ge-containing gas such as GeH4 is added together with Si2H6 (disilane), so that a SiGe film can be epitaxially selectively grown only on the Si surface.
Thereafter, in Step S134, P, As or the like is ion-implanted for an n-type MOSFET, while B is ion-implanted for a p-type MOSFET (
The conventional source/drain layer formation method using the ion-implantation shown in
One of the conceivable solutions is to selectively grow the source/drain layer by applying doping gas simultaneously with deposition without performing the ion implantation, as shown in
Comparing the source/drain layer formation method by the In-Situ doping selective growth shown in
However, it has been difficult to put into practical use the conventional source/drain layer formation method using the In-Situ doping selective growth, especially the one involving addition of high concentration of P. Even in the technology of selectively growing a Si epitaxial film, disclosed in Patent Literature 1, by alternately performing Si growth using Si2H6 and Cl2 gases and etching using the Cl2 gas, there is no mention made on the case of doping P at high concentration.
When P is doped simultaneously with the deposition in the technology described above, the surface flatness of the selectively grown Si-containing film is deteriorated if PH3 (phosphine) is simply supplied as the doping gas. More specifically, when selective growth is performed, in which the Si-containing gas such as Si2H6 and PH3 for In-Situ doping are simultaneously supplied and etching is performed using halogen gas such as Cl2, surface roughness occurs in the epitaxial film doped with high concentration of P. When the surface roughness occurs, there arises a problem that the properties of the gate insulating film in the channel portion are deteriorated, i.e., device characteristics are deteriorated due to an increase in contact resistance of the source/drain layer with electrodes.
It is an object of the present invention to provide a method and an apparatus for selectively growing an In-Situ-doped epitaxial film, capable of improving the surface roughness of an epitaxial film having a high concentration doping, and decreasing contact resistance of a source/drain layer with electrodes to improve device characteristics.
A configuration according to an aspect of the present invention to achieve the foregoing object is as follows.
Specifically, a method for selectively growing an In-Situ doped epitaxial film according to the present invention comprises: a first step of forming, by epitaxial growth, a first thin film doped with a dopant on a single crystal surface of a substrate having the single crystal surface and a dielectric surface as a processing surface; a second step of forming, by epitaxial growth, a second thin film doped with the dopant at lower concentration than the first thin film, on a surface of the first thin film; and an etching step of removing a material adhering to the dielectric surface by exposing the processing surface of the substrate to an etching gas.
In addition, an apparatus for selectively growing an In-Situ doped epitaxial film according to the present invention comprises: a vacuum evacuatable chamber; a substrate holder provided in the chamber and capable of holding a substrate having at least a single crystal surface and a dielectric surface; a gas valve flow rate control system having a plurality of gas valves capable of atomic layer control for thin film, the gas valve flow rate control system configured to introduce a source gas, a doping gas containing a dopant and an etching gas into the chamber while controlling flow rates of the gases; and a control device configured to control the gas valve flow rate control system, wherein the control device controls the gas valve introduction system to cause the gas valve introduction system to sequentially execute a first introduction of introducing a first deposition gas containing the source gas and the doping gas into the chamber to expose a processing surface of the substrate to the source gas and the doping gas and thus form a first thin film doped with the dopant on the single crystal surface, a second introduction of introducing a second deposition gas containing at least the source gas into the chamber to expose the processing surface of the substrate to at least the source gas and thus form a second thin film doped with the dopant at lower concentration than the first thin film, on a surface of the first thin film, and a third introduction of introducing the etching gas into the chamber to expose the processing surface of the substrate to the etching gas and thus etch the processing surface.
According to the present invention, in selective growth of an In-Situ doped epitaxial film, the second thin film grown with low concentration dopant is formed after the highly-doped first thin film is formed, and then etching is performed by applying a chlorine-containing gas. In the second thin film doped with less dopant, no surface roughness is caused by the etching using the chlorine-containing gas, or the surface roughness is reduced. Thus, the surface roughness of the epitaxial film having a high concentration doping can be improved, and device characteristics can be improved even when contact resistance of source/drain layer with electrodes is decreased.
With reference to the drawings, an embodiment of the present invention is described below. However, the present invention is not limited to the embodiment.
First, with reference to
As shown in
As the substrate 41, for example, an 8-inch Si (100) substrate having an oxide film patterned on its surface is used. The size of the substrate 41 is not particularly limited.
The exchange chambers 11, 12 can accommodate a multiple number of the 8-inch substrates 41 described above, for example. Moreover, gate valves 17 are provided between the exchange chambers 11, 12 and the carrier chamber 14 as well as between the carrier chamber 14 and the two deposition chambers 15, 16. The respective chambers 11, 12, and 14 to 16 are evacuated by independent evacuation means (here, a turbo-molecular pump).
As shown in
On a susceptor (substrate holder) 22 provided inside the chamber 21, the substrate 41 to be processed is disposed. The inside of the susceptor 22 is independently evacuated, and is not connected to the deposition space into which process gas is introduced. Moreover, the inside of the susceptor 22 is evacuated by a turbo-molecular pump 31 for evacuating the heater chamber, and by a dry pump 33 for evacuating the heater chamber, which is a pump located at a later stage of the turbo-molecular pump 31. Inside the susceptor 22, a heater 23 for heating the substrate is provided as a heating control system. A power feeding mechanism (not shown) feeds heating power to the heater 23. The temperature condition of the susceptor 22 is detected by a thermocouple 24. The susceptor 22 is controlled to have a required temperature by controlling the heating power of the heater 23.
A radiation thermometer (pyrometer) 27 is provided on the outside of the deposition chamber 15, and thereby the temperature of the substrate 41 mounted on the susceptor 22 is measured. The substrate 41 is disposed on the susceptor 22 with a device forming surface (processing surface) facing up. The susceptor 22 has three holes of 7 mm in diameter, for example. Through the holes, a lift pin 25 made of quartz, for example, is moved up and down by a lift pin lifting mechanism 26 connected thereto, thereby transferring the substrate 41 from the carrier mechanism 13 onto the susceptor 22. After the substrate 41 is mounted on the susceptor 22, the holes described above are sealed by the substrate 41 itself.
The deposition chamber 15 is also provided with a gas introduction part 28 for introducing a deposition gas including a source gas containing a material of a film to be selectively grown on the substrate 41, and a doping gas containing elements to be doped into the film to be selectively grown. As the deposition gas, a source gas containing semiconductor elements (one of SiH4, Si2H6, GeH4 and SiH3CH3, or a mixture thereof) to be the material of the film to be selectively grown on the substrate 41, and a doping gas (one of PH3 and AsH3, or a mixture thereof) containing a dopant such as P and As can be introduced in order to grow an In-Situ doped epitaxial film made of various materials on the substrate 41 with an oxide film pattern. Moreover, Cl2 gas can be introduced as an etching gas. In this embodiment, the etching gas can be introduced into the deposition chamber 15 from the source gas introduction part 28.
The deposition gas and etching gas described above are called process gases. The process gases are supplied to a gas supply unit 30 separately through individual gas lines from a gas cylinder unit 40. Each of the process gases is supplied into a deposition space where the substrate 41 is placed inside the chamber 21 through the gas introduction part 28 after a gas flow rate thereof is controlled by the gas supply unit 30.
As shown in
To be more specific, the supply systems described above have a supply line L28 capable of supplying a gas having a predetermined flow rate from a gas supply source to the gas introduction part 28, and an evacuation line LDP connected to a dry pump DP as evacuation means and capable of evacuating the gas inside the supply line L28. A mass-flow controller MFC capable of controlling the gas flow rate is provided on the supply line L28. Moreover, on the downstream side of the mass-flow controller MFC, a valve V3 which can be opened and closed at a predetermined gas supply timing is provided to enable the supply of the gas for a predetermined period of time, the gas being controlled to have a predetermined flow rate. The evacuation line LDp is connected between the mass-flow controller MFC and the valve V3 to enable the supply of the gas strictly controlled to have the predetermined flow rate to the gas introduction part 28 for a predetermined period of time by evacuating the gas accumulated in the supply line L28 until the valve V3 is turned ON after the valve is once turned OFF.
More specifically, a valve V2 on the upstream side of the mass-flow controller MFC is opened slightly before the predetermined gas supply timing to activate the mass-flow controller MFC. In this process, with the valve V3 on the supply line L28 closed and a valve V4 on the evacuation line LDp opened, the gas outputted from the mass-flow controller MFC is evacuated to the evacuation line LDp until the supply amount becomes stable after the initial rise. Then, the gas adjusted to have the predetermined flow rate is supplied to the gas introduction part 28 at the predetermined gas supply timing by closing the valve V4 on the evacuation line LDp and opening the valve V3 on the supply line L28. After the elapse of the predetermined period of time, the gas supply to the gas introduction part 28 is cut off by closing the valve V3 on the supply line L28, and the gas outputted from the mass-flow controller MFC is evacuated to the evacuation line LDp, by opening the valve V4, until the predetermined gas supply timing comes as described above.
The valves V2 to V4 are diaphragm valves in this embodiment, and are opened and closed by high-pressure air through a solenoid-operated valve controlled for supply at high speed based on input of an instruction signal from a control device 42 (see
Furthermore, the thermal CVD apparatus also includes a control device 42 capable of controlling the sequence for implementing the atomic layer control for thin film by instantly switching the operations of the entire apparatus, such as the substrate temperature, gas flow rate, pressure, standby time and evacuation. The control device 42 includes a storage unit 44 configured to store a control program, an arithmetic processing unit 43 configured to perform arithmetic processing for process control, and an input unit 45 configured to perform various setting input.
As the control device 42, a personal computer (PC), a microcomputer or the like can be used, for example. The storage unit 44 includes, for example, a ROM having control program, parameters and the like previously stored therein, a RAM having programs and data temporarily expanded as a work area, a hard disk (HDD) for storing control programs, processed data and the like. The arithmetic processing unit 43 is a CPU, which performs control of the respective units described above, various arithmetic processing and the like according to the programs. The input unit 45 performs input of value setting of various controls and the like, for example, or includes operation keys and the like for instructing the start and stop of the operation. As the input unit 45, general-purpose input media such as a keyboard, a touch panel and a mouse can be used, for example.
The control device 42 introduces a first deposition gas containing a Si-containing gas as a source gas and a doping gas into the chamber, and exposes the processing surface of the substrate 41 having a dielectric body formed thereon to the first deposition gas, thus forming a first thin film on the single crystal surface of the substrate (surface where selective growth is performed), and supply of the first deposition gas is stopped before a film is formed on the dielectric surface (a first deposition step). Next, the control device 42 introduces a second deposition gas containing a Si-containing gas as a source gas and a doping gas into the chamber, and exposes the processing surface of the substrate 41 to the second deposition gas, thus forming a second thin film on the single crystal surface of the substrate, and supply of the second deposition gas is stopped before a film is formed on the dielectric surface (a second deposition step). Subsequently, the control device 42 sequence-controls the apparatus for selectively growing the epitaxial film such that the processing surface of the substrate 41 exposed to a chlorine-containing gas as an etching gas to perform etching (an etching step). The control device 42 continuously sequence-controls the above series of operations more than once to grow an epitaxial film having a desired film thickness.
More specifically, the apparatus for selective growth according to this embodiment includes a heating control system 23 and the gas valve flow rate control system 30, and further includes the sequence control device 42 capable of controlling the operations of the entire apparatus. Thus, the apparatus can implement a selective growth technology capable of controlling In-Situ doped epitaxial films having various concentrations from low concentration to high concentration in the order of atomic layer.
Next, description is given of a method for selectively growing an In-Situ doped epitaxial film according to the embodiment of the present invention carried out using the thermal CVD apparatus (the apparatus for selectively growing an epitaxial film) described above.
As shown in
Next, as shown in
In this process, film formation on the dielectric surface, i.e., the silicon oxide film surface or silicon nitride film surface starts later than that on the single crystal surface such as Si. When a film is epitaxially grown on the single crystal surface such as Si and no film is formed yet on the dielectric surface such as the silicon oxide film surface or silicon nitride film surface, the first deposition step is terminated. Note that germanium (Ge) may be added to the Si-containing film. In this case, a Ge-containing gas, e.g., a GeH4 gas is added together with the Si-containing gas, as the source gas.
Next, in
Next, in
Note that the effect of the present invention can also be achieved by performing the etching in the state where the film is formed on the dielectric surface. However, when the etching is performed before the film is formed on the dielectric surface, the selective growth of the single crystal film (epitaxial film) on the single crystal surface is efficiently performed and surface roughness can be suppressed because of the following reasons. Thus, it is preferable that the etching is performed before the film is formed on the dielectric surface.
This is because the pre-core formation state before the film is formed is less stable than the state after the film is formed, and thus the etching is more easily performed. For example, the state before the film is formed has an advantage that the etching can be performed at a lower temperature than that after the film is formed. During the etching, the material in the state before the film is formed on the dielectric surface (material formed to be the core and/or pre-core formation material) can be selectively removed without etching much of the film formed on the single crystal surface. To be more specific, since the film formed on the dielectric surface and the epitaxial film formed on the single crystal surface are both the Si-containing film having a similar composition, a difference in stability for etching therebetween is assumed to be relatively small (compared with whether the film is formed or not) despite a slight difference in film quality attributable to crystallinity and the like. If the film is removed by etching after the film is formed on the dielectric surface, much of the epitaxial film deposited on the single crystal surface is also etched (resulting in inefficient selective growth and surface roughness on the epitaxial film). On the other hand, by performing the etching while stopping the deposition in the state before the film is formed on the dielectric surface (particularly, the state before the generation of the core), only the core generated on the dielectric surface can be easily etched without etching much of the epitaxial film already formed on the single crystal surface. Thus, selective epitaxial growth with a desired film thickness can be implemented by repeating the above operations.
As a result of manufacturing using the method shown in
Moreover, when only an epitaxially-grown film having a film thickness smaller than the desired film thickness can be obtained in one cycle of S1 to S4 shown in
The pressure (process pressure) in the chamber during the introduction of the silicon-containing gas as the source gas and the doping gas is appropriately selected in each of the deposition steps. However, in order to implement the growth in which the growth rate is less dependent on a pattern opening area on the single crystal surface as the region where the doped epitaxial film is grown, it is preferable that the process pressure is as low as less than 10 Pa.
As described above, the process pressure is set to less than 10 Pa, preferably, 0.01 Pa or more and less than Pa. Thus, a variation in the growth rate can be reduced even when the size of the region (the pattern opening area on the single crystal surface) is changed where the single crystal surface formed on the surface of the substrate 41 is exposed, the single crystal surface being the surface where the film is to be formed by selective growth.
With reference to
Table 1 shows a relationship between surface roughness and P doping concentration when each In-Situ doped epitaxial film is selectively grown using the method according to the embodiment of the present invention. As shown in Table 1, the surface flatness is significantly improved when the P doping concentration is 1×1019 atoms/cm3 or less. More specifically, according to Table 1, the surface roughness is found on the SEM surface when the P doping concentration is 5×1019 atoms/cm3 or more, while no surface roughness is found when the P doping concentration is 1×1019 atoms/cm3. In other words, the effect of reducing the surface roughness is significantly improved when the P doping concentration is 1×1019 atoms/cm3 or less. Therefore, in order to improve the surface flatness, it is preferable that the doping concentration of the second thin film is 1×1019 atoms/cm3 or less.
Moreover, an examination is made on a relationship between the surface roughness and the thickness of the second thin film in the selective growth method according to the embodiment of the present invention when the second thin film has less surface roughness and has the doping concentration of 1×1019 atoms/cm3 or less. The result shows that the surface roughness is found when the second thin film is 0 nm, that is, no second thin film is provided, while no surface roughness is found when the thickness of the second thin film is 0.5 nm. Since one atomic layer of the second thin film is assumed to be about 0.5 nm in thickness, the improvement in surface roughness indicates that the surface roughness can be improved by covering the first thin film with the second thin film.
More specifically, it is indicated that the surface roughness is improved when at least the second thin film having one atomic layer or more is substantially attached to the first thin film. Thus, the second thin film formed in the second deposition step need only have a thickness of one atomic layer or more.
Note that, for the purpose of maintaining good flatness of the film, there is no particular upper limit on the thickness of the film to be grown in the second deposition step. Moreover, in view of throughput and the like, it is preferable that the second thin film is formed to have a thickness as small as possible. On the other hand, if the thickness is too large, the doping concentration is no longer uniform in the film thickness direction. However, such a discussion about the acceptable value is not very practical, and the thickness should be determined based on whether or not the thickness affects electrical characteristic of the source/drain portion. As an example, after a MOSFET is formed using the deposition described above for selective growth of a source/drain portion, a contact hole is formed in the source/drain portion. Thereafter, an electrode is formed and then electrical characteristics thereof are checked. As a result, it is confirmed that, when the first thin film is 1 nm thick and has a doping concentration of 1×1020 atoms/cm3 and the second thin film has a doping concentration of 1×1018 atoms/cm3, there is no problem with the electrical characteristics as long as the thickness of the second thin film is 2 nm or less.
As described above, according to the method and apparatus for selective growth of this embodiment, after the formation of the first thin film doped with high concentration of P or the like, the second thin film is grown and formed by low concentration doping of P or the like, and then etching is performed by applying Cl2. Thus, surface roughness can be improved compared with the conventional selective growth of In-Situ doped epitaxial film. This is considered to be because although the epitaxial film doped with high concentration of P or the like is etched by Cl2, etching with Cl2 is suppressed by forming the epitaxial film doped with low concentration of P or the like as the surface.
More specifically, when a layer In-Situ doped with high concentration of P or the like is exposed to Cl2, etching occurs and deteriorates surface flatness.
Accordingly, an alternate application method is used, in which a cap layer In-Situ doped with low concentration of P or the like is formed before exposure to Cl2, and then Cl2 is applied thereto. Moreover, more efficient selective growth can be performed compared with the conventional selective growth of In-Situ doped epitaxial film. Thus, selective growth process time can be reduced, and thereby productivity can be improved.
Furthermore, since the In-Situ doped epitaxial film according to the embodiment of the present invention is grown by the pyrolysis reaction of the introduced gas, the dopant is activated during the growth of the epitaxial film, thus eliminating the need for activation annealing. As a result, the productivity can be significantly improved compared with the conventional method requiring ion implantation. Moreover, since there is no need for activation annealing, problems such as dopant diffusion are solved, thereby enabling formation of a very thin source/drain layer.
As described above, according to the embodiment of the present invention, etching using the etching gas is performed in the state where the second thin film doped with less P or the like than the first thin film is formed on the first thin film doped with high concentration of P or the like. The second thin film with less doping than the first thin film is less likely to be etched with the etching gas than the first thin film. Accordingly, the second thin film functions as a protective film for the first thin film against the etching with the etching gas. Thus, selective etching can be performed using the second thin film substantially as a mask for the first thin film. As a result, even if the film is doped with high concentration of P or the like using the In-Situ doping selective growth involving simultaneous supply of the source gas and the doping gas, deterioration in the surface flatness of the epitaxial film selectively grown on the single crystal surface can be reduced. Moreover, the epitaxial film doped with high concentration of P or the like and with less deterioration in surface flatness can be formed.
Here, the second thin film described above is formed of the same material and doped in the same manner as the first thin film, and there is no particular problem with the electrical characteristics as long as the film thickness or the like of the second thin film is appropriately set based on the user acceptable value as described above. Thus, there is also no need to remove the second thin film as the mask against the etching. This is because the second thin film can not only function as the mask against the etching but also function as a part of the epitaxial film to be formed. Thus, selective etching of the dielectric on the substrate 41 can be performed without additionally providing the mask for the epitaxial film for selective etching.
More specifically, in the present invention, the first thin film doped with high concentration of P or the like is formed, and then the second thin film doped with less P or the like than the first thin film is formed on the first thin film, and thereafter, etching is performed using the etching gas. As a result, the selective growth of the epitaxial film doped with P or the like and the selective etching to remove the deposit formed on the dielectric while maintaining the flatness of the epitaxial film can be simultaneously performed.
Note that, in the above description, it is illustrated that the doping concentration of P into the second thin film is 1×1019 atoms/cm3 or less as an example of the criteria for suppressing the deterioration in flatness in the case of P doping. However, it is not an essential point to set the low concentration of P doping for the second thin film to the above value or less. “Setting the doping concentration of P into the second thin film to 1×1019 atoms/cm3 or less” is just one of the criteria. In the present invention, focusing on the fact that the surface roughness due to etching using the etching gas is eliminated or reduced by reducing the doping concentration, as shown in Table 1, it is essential that the second thin film is formed with a doping concentration which at least reduces the etching using the etching gas compared with the high concentration doping. Therefore, the etching using the etching gas for the second thin film need only be reduced compared with the desired high concentration doping. Thus, the second thin film need only be formed with a predetermined doping concentration lower than the desired high doping concentration.
Therefore, the present invention is applicable if the etching using the etching gas is reduced by setting the doping concentration of the second thin film to be lower than the doping concentration of the first thin film even when the film is doped with As or the like other than P.
The present invention is described in more detail below by taking an example and a comparative example of the method for selectively growing an In-Situ doped epitaxial film according to the present invention.
In this example, description is given of the case where a highly P-doped SiC is formed using the method for selective growth according to the embodiment of the present invention.
The selective growth apparatus (thermal CVD apparatus) according to the embodiment of the present invention having the configuration shown in
In this example, description is first given up to the point when the substrate 41 is carried and set in the deposition chamber 15. Then, the method for selectively growing an epitaxial film is described.
First, description is given up to the point when the substrate is carried and set in the deposition chamber.
A natural oxide film formed by oxygen, moisture and the like in the atmosphere, or metal components and organic components adhere to the exposed Si uppermost surface of the substrate 41 with the oxide film pattern. Thus, the substrate is washed with a hydrochloric peroxide mixture or an ammonia hydrogen peroxide solution to remove such a film or components. Thus, a silicon oxide film (SiO2 film) having a thickness of about 2 nm is generally formed on the surface of the Si layer. The silicon oxide film is removed beforehand by etching in a diluted hydrofluoric acid solution. The surface of the Si layer treated with the diluted hydrofluoric acid solution is terminated with hydrogen (H).
The substrate 41 with the oxide film pattern is mounted on the susceptor 22 in the deposition chamber 15 through the exchange chamber 11 and the carrier chamber 14 as described above. The inside of the deposition chamber 15 is evacuated to ultrahigh vacuum of, for example, 5×10−7 Pa. In the deposition chamber 15, the substrate 41 with the oxide film pattern mounted on the susceptor 22 is further heated to about 600° C., which is the pyrolysis temperature of the Si-containing gas or more, by the heater 23.
Next, description is given of the method for selectively growing a P-doped SiC epitaxial film on Si exposed on the substrate surface.
In this example, first, as shown in Step 81 of
Then, Steps 81 to 83 of
As shown in
Note that the time chart for the introduced gases is not limited to that described above. For example, the doping gas PH3 supply does not have to be completely stopped at T2, but may be just reduced. In this case, the amount of PH3 supply from T2 to T3 needs to be reduced so that the P doping amount of the film deposited during that time is 1×1019 atoms/cm3 or less. At T3, the supply of PH3 as well as Si2H6 and SiH3CH3 needs to be stopped. Moreover, time without any gas supply may be provided between the first deposition step to form the first thin film layer and the second deposition step to form the second thin film layer. Furthermore, time without any gas supply may be provided between the second deposition step and the etching step to introduce the etching gas containing chlorine. Here, the time without any gas supply is called an evacuation time. In view of contamination, it is sometimes better to provide the evacuation time. On the other hand, provision of the evacuation time increases the process time for each cycle. Therefore, it should be determined, based on the design requirements of the film and apparatus, whether or not the evacuation time is provided and, if so, how long the evacuation time should be.
Note that approximately the same effect is achieved using PH3 diluted with a gas that does not affect the process, more specifically, an H2-diluted PH3 instead of the PH3 gas as the doping gas.
In this comparative example, description is given of the case where a highly P-doped SiC is formed, using the conventional selective growth method, on a substrate prepared using the same method and the thermal CVD apparatus having the same configuration as that in the example described above. The processing in this comparative example is performed under the same conditions, unless otherwise described, as those in the example described above.
The reason why the selective growth rate is slow in this comparative example is considered to be because not only the core generated on the SiO2 surface is removed in the step (etching step) of exposing chlorine to the substrate but also the P-doped SiC film deposited on the Si exposed surface is also considerably etched. Thus, the film thickness of the P-doped SiC film that can be deposited in one cycle of the deposition and chlorine exposure steps in this comparative example is only about half of that in the case of the example described above. About twice as many cycle repetitions is required to obtain the same film thickness as that in the example. Therefore, in this comparative example, it takes twice as long as the example to selectively grow the P-doped SiC having the same film thickness as the example.
Number | Date | Country | Kind |
---|---|---|---|
2009-289961 | Dec 2009 | JP | national |
This application is a continuation application of International Application No. PCT/JP2010/073169, filed Dec. 22, 2010, which claims the benefit of Japanese Patent Application No. 2009-289961, filed Dec. 22, 2009. The contents of the aforementioned applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2010/073169 | Dec 2010 | US |
Child | 13478854 | US |