This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2021-046203, filed on Mar. 19, 2021, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate to a method of manufacturing a semiconductor device.
When metal atoms are to be removed from a semiconductor layer into a layer called a getter layer, it is desirable to form a preferable getter layer.
Embodiments will now be explained with reference to the accompanying drawings. In
In one embodiment, a method of manufacturing a semiconductor device includes forming a semiconductor layer including a plurality of metal atoms on a substrate, and forming a first layer including a plurality of silicon atoms and a plurality of nitrogen atoms on the semiconductor layer. The method further includes transferring at least some of the metal atoms in the semiconductor layer into the first layer. and removing the first layer after transferring the at least some of the metal atoms in the semiconductor layer into the first layer. Furthermore, a ratio of a number of the nitrogen atoms relative to a number of the silicon atoms and the nitrogen atoms in the first layer is smaller than 4/7.
The semiconductor device in
In the semiconductor device in
The core insulator 1, the channel semiconductor layer 2, the tunnel insulator 3, the charge storing layer 4, and the insulator 5a are formed in the memory hole MH and, along with the aforementioned electrode layer, constitute a memory cell transistor (memory cell) and a selection transistor of the three-dimensional semiconductor memory.
The insulator 5a is formed on surfaces of the electrode layers and the insulating layers in the memory hole MH, and the charge storing layer 4 is formed on a surface of the insulator 5a. The charge storing layer 4 is provided for storing a signal charge in the memory cell transistor. The tunnel insulator 3 is formed on a surface of the charge storing layer 4, and the channel semiconductor layer 2 is formed on a surface of the tunnel insulator 3. The channel semiconductor layer 2 functions as a channel for the memory cell transistor and the selection transistor. The core insulator 1 is formed in the channel semiconductor layer 2.
An example of the insulator 5a is a SiO2 film (silicon oxide film). An example of the charge storing layer 4 is a SiN film (silicon nitride film). An example of the tunnel insulator 3 is a SiON film (silicon oxynitride film). An example of the channel semiconductor layer 2 is a polysilicon layer. An example of the core insulator 1 is a SiO2 film.
The insulator 5b, the barrier metal layer 6a and the electrode material layer 6b are formed between the adjacent insulating layers to each other, and are sequentially formed on the lower face of the upper insulating layer, the upper face of the lower insulating layer, and a lateral face of the insulator 5a. An example of the insulator 5b is a metal insulator such as an Al2O3 film (aluminum oxide film). An example of the barrier metal layer 6a is a TiN film (titanium nitride film). An example of the electrode material layer 6b is a W (tungsten) layer.
As shown in
An example of the substrate 11 is a semiconductor substrate such as a Si (silicon) substrate. Like
The stacked film 12 includes the plurality of electrode layers 6 and the plurality of insulating layers 13 alternately stacked on the substrate 11. The stacked film 12 may be directly formed on the substrate 11 or may be formed on the substrate 11 via another layer. An example of each of the insulating layers 13 is a SiO2 film. The barrier metal layer 6a and the electrode material layer 6b in each electrode layer 6 are sequentially formed between the adjacent insulating layers 13 to each other in the Z-direction via the insulator 5b.
The insulator 5a, the charge storing layer 4, the tunnel insulator 3, the channel semiconductor layer 2 and the core insulator 1 are sequentially formed on the lateral face of the stacked film 12 in the memory hole MH. The insulator 5a, the charge storing layer 4, the tunnel insulator 3 and the channel semiconductor layer 2 of the present embodiment are further sequentially formed on the upper face of the stacked film 12 outside the memory hole MH. Moreover, the core insulator 1 of the present embodiment includes the air gap AG which is filled with air.
First, a stacked film 12′ is formed on the substrate 11 (
Next, the memory hole MH is formed in the stacked film 12′ by lithography and RIE (Reactive Ion Etching) (
Next, the insulator 5a, the charge storing layer 4, the tunnel insulator 3 and the channel semiconductor layer 2 are sequentially formed on the whole surface of the substrate 11 (
Next, by forming the core insulator 1 on the whole surface of the substrate 11, the core insulator 1 is formed on the lateral face of the channel semiconductor layer 2 in the memory hole MH and the upper face of the channel semiconductor layer 2 outside the memory hole MH, and after that, the core insulator 1 outside the memory hole MH is removed (
Next, a getter layer 14 is formed on the whole surface of the substrate 11 (
The getter layer 14 includes a plurality of Si atoms and a plurality of N (nitrogen) atoms, for example. In this case, the getter layer 14 desirably includes Si atoms and N atoms such that Si is richer than a silicon nitride film represented by the compositional formula “Si3N4”. The ratio of the number of the N atoms relative to the number of the Si atoms and the N atoms in the getter layer 14 of the present embodiment is 40% or less, for example. When the number of the Si atoms in the getter layer 14 is denoted by “K1” and the number of the N atoms in the getter layer 14 is denoted by “K2”, this condition is represented by the inequality, K2/(K1+K2)≤0.4. An example of the getter layer 14 of the present embodiment is an amorphous Si layer (N-doped aSi layer) including N atoms, and it includes Si atoms and N atoms such that they satisfy this inequality. Moreover, when the getter layer 14 of the present embodiment includes Si atoms and N atoms such that Si is richer than the silicon nitride film represented by the constitutional formula “Si3N4”, K2/(K1+K2)<4/7 is completed.
The getter layer 14 is formed, for example, by LPCVD (Low Pressure Chemical Vapor Deposition). In this case, the getter layer 14 is desirably formed, in a chamber in an LPCVD apparatus, by controlling the ratio of the flow rate of a source gas for N atoms and the flow rate of a source gas for Si atoms to be 1:5 or less. This makes it possible to form the getter layer 14 satisfying the aforementioned inequality. An example of the source gas for N atoms is an NH3 (ammonia) gas. An example of the source gas for Si atoms is a SiH4 (monosilane) gas. The getter layer 14 of the present embodiment is used for removing the metal atoms 21 in the channel semiconductor layer 2 by gettering into the getter layer 14.
Next, a thermal treatment of heating the channel semiconductor layer 2 and the like is performed (
The aforementioned thermal treatment is performed, for example, at a temperature of 400° C. or more. This makes it possible to reduce the concentration of the metal atoms 21 in the channel semiconductor layer 2 sufficiently.
The aforementioned thermal treatment may be performed in the chamber same as the chamber in which the channel semiconductor layer 2 is formed. For example, when the channel semiconductor layer 2 is formed by an LPCVD apparatus, both the formation of the channel semiconductor layer 2 and the aforementioned thermal treatment may be performed in the chamber of the LPCVD apparatus. This makes it possible to perform steps from the formation of the channel semiconductor layer 2 to the aforementioned thermal treatment continuously in the chamber without carrying the substrate 11 out of the chamber, and this makes it possible to reduce the number of production steps for semiconductor devices. Since the LPCVD apparatus includes heating means in general, the aforementioned thermal treatment can be performed by this heating means.
The metal atoms 21 may be other than Fe atoms, Ni atoms and Cu atoms. Examples of the metal atoms 21, 22 are Co (cobalt) atoms, Sn (tin) atoms, Pb (lead) atoms, Pd (palladium) atoms, Ru (ruthenium) atoms, Rh (rhodium) atoms, Os (osmium) atoms, Ir (iridium) atoms, Pt (platinum) atoms, Au (gold) atoms, Al (aluminum) atoms, Ag (silver) atoms and the like.
Next, the getter layer 14 is removed (
The step shown in
Next, a slit (not shown) is formed in the stacked film 12′ by lithography and RIE, and the sacrificial layers 15 are removed by wet etching from the slit (
After that, the insulators 5b, the barrier metal layers 6a and the electrode material layers 6b are sequentially formed in these hollows C. Consequently, the plurality of electrode layers 6 are formed in these hollows C, and the stacked film 12 is formed on the substrate 11 (see
Hereafter, continuously referring to
It is now assumed that the getter layer 14 includes a plurality of Si atoms, and a plurality of B (boron) atoms, a plurality of P (phosphorus) atoms or a plurality of As (arsenic) atoms. An example of such a getter layer 14 is an amorphous Si layer (P-doped aSi layer) including P atoms. In this case, an etching selectivity ratio between the getter layer 14 and its lower layer is small, which can cause a concern that the getter layer 14 is not able to be removed in the aforementioned removing step.
On the contrary, the getter layer 14 of the present embodiment includes a plurality of Si atoms, and a plurality of N atoms, for example. An example of such a getter layer 14 is an amorphous Si layer (N-doped aSi layer) including N atoms. This makes it possible to make the etching selectivity ratio between the getter layer 14 and its lower layer large, and this makes it possible to remove the getter layer 14 in the aforementioned removing step.
Moreover, experiments reveal that gettering with an N-doped aSi layer can remove more metal atoms 21 from the channel semiconductor layer 2 into the getter layer 14 than gettering with a P-doped aSi layer. Therefore, the present embodiment makes it possible to improve gettering performance of the getter layer 14 by using an N-doped aSi layer as the getter layer 14. The reason can be considered, for example, as a tendency that N atoms more readily enter the silicon lattice than P atoms, a tendency that the N concentration can be more readily made high than the P concentration, and/or the like, since N atoms are smaller than P atoms.
Moreover, the ratio of the number of the N atoms relative to the number of the Si atoms and the N atoms in the getter layer 14 of the present embodiment is 40% or less, for example, and the aforementioned thermal treatment of the present embodiment is performed, for example, at a temperature of 400° C. or more. This makes it possible to reduce the concentration of the metal atoms 21 in the channel semiconductor layer 2 sufficiently while realizing the preferable getter layer 14.
First, the steps shown in
Next, a thermal treatment of heating the channel semiconductor layer 2 and the like is performed (
Next, the steps shown in
As above, in the present embodiment, the metal atoms 21 in the channel semiconductor layer 2 are removed using the getter layer 14 (N-doped aSi layer, for example) including N atoms. The present embodiment therefore makes it possible to remove the metal atoms 21 in the channel semiconductor layer 2 using the preferable getter layer 14. For example, this makes it possible to remove the getter layer 14 readily and to improve gettering performance of the getter layer 14.
First, the steps shown in
Next, a thermal treatment of heating the channel semiconductor layer 2 and the like is performed (
Next, the getter layer 14 is removed (
Next, by forming the core insulator 1 on the whole surface of the substrate 11, the core insulator 1 is formed on the lateral face of the channel semiconductor layer 2 in the memory hole MH and the upper face of the channel semiconductor layer 2 outside the memory hole MH, and after that, the core insulator 1 outside the memory hole MH is removed (
Next, a slit (not shown) is formed in the stacked film 12′ by lithography and RIE, and the sacrificial layers 15 are removed by wet etching from the slit (
After that, the insulators 5b, the barrier metal layers 6a and the electrode material layers 6b are sequentially formed in these hollows C. Consequently, the plurality of electrode layers 6 are formed in these hollows C, and the stacked film 12 is formed on the substrate 11 (see
Hereafter, continuously referring to
The getter layer 14 of the present embodiment is also formed in the memory hole MH as well as outside the memory hole MH. Therefore, it is considered that the getter layer 14 of the present embodiment is seemingly more scarcely removed than the getter layer 14 of the first embodiment. Nevertheless, the present embodiment makes it possible to make its removal readily by employing the getter layer 14 (N-doped aSi layer, for example) including N atoms.
As above, in the present embodiment, the metal atoms 21 in the channel semiconductor layer 2 are removed using the getter layer 14 (N-doped aSi layer, for example) including N atoms. Therefore, the present embodiment makes it possible to remove the metal atoms 21 in the channel semiconductor layer 2 using the preferable getter layer 14 similarly to the first embodiment. For example, this makes it possible to remove the getter layer 14 readily and to improve gettering performance of the getter layer 14.
The semiconductor devices of the first and second embodiments may be a three-dimensional semiconductor memory of different type from that of the aforementioned three-dimensional semiconductor memory or may be a semiconductor memory other than a three-dimensional semiconductor memory. Furthermore, the semiconductor devices of the first and second embodiments may be a semiconductor device other than a semiconductor memory.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel methods described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
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