The present disclosure relates to a module.
U.S. Pat. No. 10,468,384 B2 (PTL 1) discloses a structure in which two substrates are overlapped with each other in a state of being spaced apart from each other and bonded to each other by a conductive pillar, and a component is mounted on one of the two substrates between the substrates.
Japanese Patent Laying-Open No. 2004-134478 (PTL 2) discloses a semiconductor package having a structure in which an interconnection board provided generally at a central portion thereof with a hole is used, a semiconductor chip is disposed in the hole, and an electrode provided on an upper surface of the semiconductor chip and a connection terminal provided on an upper surface of the interconnection board are wire-bonded and their surroundings are sealed with a mold portion. PTL 2 also discloses a configuration in which a plurality of semiconductor packages are stacked, and soldered and thus connected together and a lowermost semiconductor package is mounted on a motherboard via solder.
In order to reduce a module in area, a structure in which two substrates are overlapped and joined together as described in PTL 1 is effective. While according to the PTL 1 a space is provided between the substrates to accommodate a mounted component in the space between the substrates, for a component mounted on one substrate by wire bonding, the space between the substrates needs to be a sufficiently large space so that the wire does not abut on the other substrate. However, a large space between the substrates is contrary to reduction in height of the module as a whole.
The plurality of semiconductor packages stacked as disclosed in PTL 2 are simply stacked with the same orientation and thus insufficient for reduction in height.
Accordingly, a possible benefit of the present disclosure is to provide a module capable of sufficient reduction in area and height.
In order to achieve the above possible benefit, a module according to the present disclosure comprises: a first electronic component having a first component surface and a second component surface facing away from each other, the first electronic component including a first connection terminal at the first component surface for face bonding; a second electronic component having a third component surface and a fourth component surface facing away from each other, the second electronic component including a second connection terminal at the fourth component surface for wire bonding; a first substrate having a first substrate surface and a second substrate surface facing away from each other; and a second substrate having a third substrate surface and a fourth substrate surface facing away from each other, the second substrate having an opening. The second substrate is disposed such that the second substrate overlaps the first substrate with the third substrate surface facing the first substrate while the second substrate is spaced from the first substrate on the side of the second substrate surface of the first substrate. The first substrate and the second substrate are electrically connected to each other. The first electronic component and the second electronic component are disposed such that the second component surface and the third component surface face each other. At least a portion of the second electronic component is disposed inside the opening. The first electronic component is mounted on the second substrate surface by face bonding using the first connection terminal. The second electronic component is wire-bonded to the fourth substrate surface using the second connection terminal in a position in which the third component surface is directed toward the second substrate surface.
According to the present disclosure, the first substrate and the second substrate are disposed so as to overlap each other and the first electronic component and the second electronic component are disposed so that the second component surface and the third component surface face each other, and the module can thus have a sufficiently reduced area and height.
A dimensional ratio shown in the drawings does not necessarily faithfully represent an actual dimensional ratio and a dimensional ratio may be exaggerated for the sake of convenience of description. A concept up or upper or down or lower mentioned in the description below does not mean absolute up or upper or down or lower but may mean relative up or upper or down or lower in terms of a shown position.
A module according to a first embodiment of the present disclosure will now be described with reference to
Components 3a, 3b, and 3c are mounted on first substrate surface 71 of first substrate 51. Components 3d and 3e are mounted on second substrate surface 72 of first substrate 51. Components 3f and 3g are mounted on fourth substrate surface 74 of second substrate 52. A columnar conductor is erected on first substrate surface 71 of first substrate 51 as an external terminal 7. A columnar conductor 5 is erected on first substrate surface 72 of first substrate 51. Columnar conductor 5 has an upper end connected to second substrate 52. Components 3a, 3b, and 3c disposed on first substrate 51 on the side of first substrate surface 71 are sealed with sealing resin 6a. External terminal 7 has a lower end exposed at a lower surface of module 101 without being covered with sealing resin 6a. External terminal 7 may have the lower end with the exposed surface covered with a plating film (not shown). Components 3d and 3e disposed on first substrate surface 72 of first substrate 51 are sealed with sealing resin 6b. Components 3f and 3g mounted on fourth substrate surface 74 of second substrate 52 are sealed with sealing resin 6c. A wire 9 interconnecting second connection terminal 82 of second electronic component 32 and fourth substrate surface 74 of second substrate 52 is also sealed with sealing resin 6c.
In the present embodiment, first substrate 51 and second substrate 52 are disposed so as to overlap each other, and the module as a whole can be reduced in area. Furthermore, first electronic component 31 and second electronic component 32 are disposed so that second component surface 62 and third component surface 63 face each other and a gap between first electronic component 31 and second electronic component 32 can be reduced, and the module as a whole can be reduced in height.
As indicated in the present embodiment, second component surface 62 and third component surface 63 preferably abut on each other. By adopting this configuration, a distance between first electronic component 31 and second electronic component 32 can be zeroed, and the module as a whole can further be reduced in height.
As indicated in the present embodiment, second component surface 62 and third component surface 63 may abut on each other in a plane equivalent in level to third substrate surface 73. This configuration allows the following manufacturing method to be adopted for manufacture.
Module 101 according to the present embodiment can be manufactured as follows. Initially, a double-sided populated board 131 shown in
In this case, double-sided populated board 131 and wire bonded product populated board 132 have their respective conductors soldered and thus connected together. Furthermore, sealing resin 6c of wire bonded product populated board 132 may be in a cured state of a stage B and double-sided populated board 131 and wire bonded product populated board 132 may be overlapped and have their respective, thus abutting conductors soldered and thus connected together, and thereafter, sealing resin 6c may be brought to a completely cured state of a stage C to achieve a more firmly joined state. Double-sided populated board 131 may require a polishing process to expose a top surface of first electronic component 31, and accordingly, sealing resin 6b is already in the state of stage C at a point in time when the board is completed as double-sided populated board 131.
Module 101 shown in
(Level of Plane in which Components Abut on Each Other)
While in the present embodiment is indicated an example in which second component surface 62 and third component surface 63 abut on each other in a plane equivalent in level to third substrate surface 73, this is only one example. Second component surface 62 and third component surface 63 may abut on each other in a plane higher in level than third substrate surface 73. Being “higher in level” as referred to herein means being on an upper side when seen in the position shown in
A module according to a second embodiment of the present disclosure will now be described with reference to
In module 101 described in the first embodiment, second component surface 62 of first electronic component 31 and third component surface 63 of second electronic component 32 abut on each other in the same plane as third substrate surface 73 of second substrate 52, whereas in module 102 according to the present embodiment, second component surface 62 of first electronic component 31 and third component surface 63 of second electronic component 32 abut on each other in a plane higher in level than third substrate surface 73 of second substrate 52. Being “higher in level” as referred to herein means being on an upper side when seen in the position shown in
The present embodiment can also achieve an effect similar to that of the first embodiment. First electronic component 31 can be disposed partially in opening 10 of second substrate 52 and a distance between first substrate 51 and second substrate 52 can be reduced, and a reduced height can thus be achieved. In particular, when first electronic component 31 has a large thickness, the effect of the present embodiment can be remarkably enjoyed.
Module 102 according to the present embodiment can be manufactured as follows. Initially, a double-sided populated board 133 shown in
A module according to a third embodiment of the present disclosure will now be described with reference to
The present embodiment can also achieve an effect similar to that of the first embodiment. Second electronic component 32 can be disposed to partially or entirely protrude below third substrate surface 73 of second substrate 52, and the effect of the present embodiment can be remarkably enjoyed particularly when second electronic component 32 has a large thickness.
A module according to a fourth embodiment of the present disclosure will now be described with reference to
While in
The present embodiment can also achieve an effect similar to that of the first embodiment. In the present embodiment, electronic components abut on and overlap one another in three stages, and module 104 can be reduced in height while having high functionality. While in the present embodiment has been indicated an example in which second electronic component 32 is a stack of two electronic component elements and as a whole three stages including first electronic component 31 are stacked together, four or more electronic components may be stacked as a whole. When second electronic component 32 is a stack of n electronic component elements, and first electronic component 31 is included, a structure in which n+1 electronic components are stacked together will be provided as a whole.
A module according to a fifth embodiment of the present disclosure will now be described with reference to
The present embodiment can also achieve an effect similar to that of the first embodiment. While in the example shown in
The present embodiment may further be developed to have electronic components stacked in three stages, as in a module 106 shown in
A module according to a sixth embodiment of the present disclosure will now be described with reference to
Module 108 comprises third electronic component 33 mounted on second substrate surface 72. Third electronic component 33 as viewed from second substrate surface 72 has a height larger than the size of the gap between second substrate surface 72 and third substrate surface 73. At least a portion of third electronic component 33 enters opening 10. Wire 9 is disposed so as to straddle third electronic component 33.
The present embodiment can also achieve an effect similar to that of the first embodiment. Furthermore, in the present embodiment, third electronic component 33 having a large height is also disposed so as to be accommodated in opening 10 of second substrate 52, and module 108 as a whole can be reduced in height without being affected by third electronic component 33 having the large height.
As indicated in the present embodiment, third electronic component 33 is an inductor, and it is preferable that third electronic component 33 is disposed such that it generates a magnetic flux in a direction perpendicular to second substrate surface 72, a wire having a ground potential is disposed so as to interconnect second electronic component 32 and fourth substrate surface 74, and the wire having the ground potential is disposed so as to straddle an end portion of third electronic component 33 farther away from second substrate surface 72. By adopting this configuration, the inductor, or third electronic component 33, can also be shielded by a wire. At least one wire having the ground potential suffices. A plurality of wires 9 wire-bonding second electronic component 32 may include at least one wire having the ground potential.
Note that module 108 may be turned upside down in configuration to provide such a module as a module 109 shown in
A module according to a seventh embodiment of the present disclosure will now be described with reference to
The present embodiment can also achieve an effect similar to that of the first embodiment. Furthermore, if module 110 has some components disposed upside down, such a module as a module 111 shown in
Furthermore, such a module as a module 112 shown in
Note that a plurality of the above embodiments may be combined as appropriate and employed.
It should be understood that the embodiments disclosed herein are illustrative and non-restrictive in any respect. The scope of the present disclosure is defined by the terms of the claims, and is intended to include any modifications within the meaning and scope equivalent to the terms of the claims.
3
a, 3b, 3c, 3d, 3e, 3f, 3g, 3i component, 5 columnar conductor, 6a, 6b, 6c, 6d sealing resin, 7 external terminal, 9, 9a, 9b wire, 10 opening, 31 first electronic component, 32 second electronic component, 33 third electronic component, 51 first substrate, 52 second substrate, 61 first component surface, 62 second component surface, 63 third component surface, 64 fourth component surface, 71 first substrate surface, 72 second substrate surface, 73 third substrate surface, 74 fourth substrate surface, 81 first connection terminal, 82 second connection terminal, 83 connection terminal, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112 module, 131, 133 double-sided populated board, 132, 134 wire bonded product populated board, 321, 322 electronic component element.
Number | Date | Country | Kind |
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2021-189140 | Nov 2021 | JP | national |
This is a continuation of International Application No. PCT/JP2022/037826 filed on Oct. 11, 2022 which claims priority from Japanese Patent Application No. 2021-189140 filed on Nov. 22, 2021. The contents of these applications are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2022/037826 | Oct 2022 | WO |
Child | 18663782 | US |