Embodiments described generally herein relate to microelectronic packages and microelectronic packages manufacturing. Some embodiments relate to using a package stiffening element as an antenna.
A microelectronics package may include a transmitter, receiver, or transceiver. During operations, the transmitter, receiver, or transceiver may send and receive electromagnetic wave. The electromagnetic waves may allow the device in which the microelectronics package is contained to wirelessly communicate with other devices.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
As disclosed herein, picture frame stiffening elements, or stiffeners, may be used in microelectronics packages. The stiffening element may be manufactured out of metal. The stiffening elements may cost between 15-20 cents/stiffener. The stiffeners may be used to stiffen the packages to help prevent structural warpage during use and surface mount technology (SMT) reflow.
As disclosed herein, an on-package integrated stiffener antenna (oPiS antenna), may be used to augment the picture frame stiffener with antenna attributes as an integrated wireless antenna. For example, the stiffener may be fashioned into a single, arrays, loop, patch, hybrid, etc. on-package antenna. The oPiS antenna may be used as a solution for wireless applications such as, but not limited to, 5G, Intel WiGig, Intel WiDi, wireless charging etc.
Turning now to the figures,
The stiffening element 108 may act as an antenna for the transceiver 102. For example, as disclosed herein, the stiffening element 108 may be configured to act as an antenna and a traditional antenna may be excluded from the package 100. As used herein, a traditional antenna includes a separate element that one skilled in the art would understand to be an antenna normally included with a package to allow for wireless communications.
As disclose herein, the stiffening element 108 may be manufactured from a conductive material such as a metal. The stiffening element 108 may be configured, or tuned, to have a given resonant frequency and gain. For example, the stiffening element 108 may be trimmed and shaped to have an electrical length that yields a resonant frequency of about 1,000 MHz and a peak realized gain of about 10 dB.
The stiffening element 108, may include a cutout 112 that may serve as an antenna feed. For example, the cutout 112 may be part of a radiating slot used to form a magnetic loop antenna as shown in
As disclosed herein, the stiffening element 108 may be optimized, or tuned, to achieve a desired resonant frequency, loss, and gain. For example,
For example, as shown in
The stiffener element 300 shown in
To further optimize the antenna radiation with better input impedance matching, the stiffening element 400 shown in
As disclosed herein, the stiffening element 508 may include a positive stiffening element 508+ and a negative stiffening element 508−. The positive stiffening element 508+ and the negative stiffening element 508− may be tuned as disclosed herein. A conductive adhesive 512 may be used to secure the stiffening element 508 to the feedlines 506. The conductive adhesive 512 may rest on a solder resist layer 514 and pass to the feedlines 506 via one or more solder resist openings 516. The silicon component 510 may be coupled to the feedlines 506 via one or more solder bumps 518. An underfill 520 may be used to further secure the silicon component 510 to the solder resist layer 514.
As shown in
The stiffening element 508 extending past the sidewalls 526 and 528 may provide a larger metal area and thus allow for configuration of the electrical length of the antenna formed by the stiffening element 508. For example, the larger metal area may allow the stiffening element 508 to act as an antenna which is designed to operate at lower frequency/requires longer wavelength/requires longer electrical length to resonate. In addition, stiffening element 508 may be built using just the extension (i.e. portions extending past sidewalls 526 and 528) to resonate at higher frequency within the same stiffener length. This is due to the fact that the propagation medium for the extension (underneath the extension) is air instead of package substrate where air exhibits higher propagation velocity (i.e., shorter wavelength and requires shorter electrical length to resonate) than the package substrate. Furthermore, the medium underneath the extension can be filled with other dielectric material as another variable to configure the stiffening element 508's antenna electrical properties.
As disclosed herein, the stiffening element 608 may include a positive stiffening element 608+ and a negative stiffening element 608−. The positive stiffening element 608+ and the negative stiffening element 608− may be tuned as disclosed herein. A conductive adhesive 612 may be used to secure the stiffening element 608 to the feedlines 606. The conductive adhesive 612 may rest on a solder resist layer 614 and pass to the feedlines 606 via one or more solder resist openings 616. The silicon component 610 may be coupled to the feedlines 606 via one or more solder bumps 618. An underfill 620 may be used to further secure the silicon component 610 to the solder resist layer 614.
The silicon component 610 may be surrounded on one or more sides by an EMI shield 630. The EMI shield 630 may shield the silicon component 610 from electromagnetic interference caused by the electromagnetic waves generated by or received by the stiffening element 608. In addition, the EMI shield 630 may shield the stiffening element 608 from electromagnetic interference from electromagnetic fields generated by the silicon component 610.
To assist with further shielding of the silicon component 610 and the stiffening element 608 from EMI, a metal layer 632 may be formed in between the stiffening component 610 and the substrate 602. The stiffening element 610 may be secured to the metal layer 630 via a non-conductive adhesive 634. The metal layer 632 may be secured to the solder resist layer 614 via a conductive adhesive 636. The conductive adhesive 636 may pass through a one or more vias 638 and connect the metal layer 632 to a ground layer 640. Thus, the metal layer 632 may be grounded. The metal layer 632 may isolate the stiffening element 610 from surface routing interference for EMC alleviation.
EMI shield 630 may be used to prevent electromagnetic interference from the silicon dies coupled onto the stiffening element causing unintentional radiation. The EMI shield 630 may be grounded and may be directly grounded the ground layer 640 or any other ground reference.
As shown in
As disclosed herein, the stiffening elements, such as stiffening elements 108, 508, and 608, may be formed into an antenna for use on microelectronics packages, such as microelectronics packages 100, 500, and 600. In other words, the stiffening elements disclosed herein may replace a traditional antenna, thus allowing microelectronics packages to be built and capable of wireless communications without the need for a separate antenna element.
From stage 702, the method 700 may proceed to stage 704 where a metal layer may be formed. As disclosed herein, the metal layer may be formed such that a package stiffening element will be located proximate the metal layer and thus, act as a shield against magnetic interference. Also as disclosed herein, forming the metal layer can include electrically coupling the metal layer to a ground plane.
From stage 704, the method 700 may proceed to stage 706 where the package stiffening element may be formed. As disclosed herein forming the package stiffening element may include forming a cutout of a metal frame. Forming the package stiffening element may further include forming any number of antenna types. For example, the package stiffening element may be formed into a single antenna, an array loop antenna, a patch antenna, a magnetic loop antenna, or a hybrid antenna.
From stage 706, the method 700 may proceed to stage 708 where the package stiffening element may be tuned. For example, as disclosed herein, the package stiffening element may be trimmed, or tuned, to have a resonant frequency of about 1,000 MHz. The package stiffening element also may be tuned to have a peak realized gain of about 10 dB. Moreover, the package stiffening element may be tuned to have a circumference that is less than about 10% b of a wavelength of a received electromagnetic waive.
From stage 708, the method 700 may proceed to stage 710 where an EMI shield may be attached. As disclosed herein, the EMI shield may cover dies, transmitters, receivers, transceivers, etc. In addition, the EMI shield may be electrically coupled to the metal layer or the ground plane. The EMI shield may be formed via sputtering techniques. Also, the EMI shield may be preformed and then bound to the dies or substrate.
From stage 710, the method 700 may proceed to stage 712 where the package stiffening element may be attached. For example, the package stiffening element may be attached to a microelectronics package and coupled to one or more of the dies such that the package stiffening element is configured to act as an antenna for a transmitter, receiver, or transceiver. As disclosed herein, the package stiffening element may be used as an antenna such that a traditional antenna need not be attached to the microelectronics package.
While the stages of the method 700 have been described in one order in this disclosure, the stages of the method 700 need not be performed in the order described herein. For example, the package stiffening element may be attached to the microelectronics package before the EMI shield is attached. In addition, the package stiffening element may be attached before the dies are attached to the substrate.
Once the post assembly package 802 and the package stiffening element 804 are received, the package stiffening element 804 may be attached to the post assembly package 802. For example, as disclosed herein, a conductive adhesive or a non-conductive adhesive may be used to attach portions of the package stiffening element 804 to the post assembly package 802.
Once the package stiffening element 804 is attached to the post assembly package 802, the EMI shield 806 can be attached to the post assembly package 802. The EMI shield 806 may also be attached by the manufacturer of the post assembly package 802.
In one embodiment, processor 1110 has one or more processing cores 1112 and 1112N, where 1112N represents the Nth processor core inside processor 110 where N is a positive integer. In one embodiment, system 1100 includes multiple processors including 1110 and 105, where processor 105 has logic similar or identical to the logic of processor 1110. In some embodiments, processing core 1112 includes, but is not limited to, pre-fetch logic to fetch instructions, decode logic to decode the instructions, execution logic to execute instructions and the like. In some embodiments, processor 1110 has a cache memory 1116 to cache instructions and/or data for system 1100. Cache memory 1116 may be organized into a hierarchal structure including one or more levels of cache memory.
In some embodiments, processor 1110 includes a memory controller 1114, which is operable to perform functions that enable the processor 1110 to access and communicate with memory 1130 that includes a volatile memory 1132 and/or a non-volatile memory 1134. In some embodiments, processor 1110 is coupled with memory 1130 and chipset 1120. Processor 1110 may also be coupled to a wireless antenna 1178 to communicate with any device configured to transmit and/or receive wireless signals. In one embodiment, the wireless antenna interface 1178 operates in accordance with, but is not limited to, the IEEE 802.11 standard and its related family, Home Plug AV (HPAV), Ultra Wide Band (UWB), Bluetooth, WiMax, or any form of wireless communication protocol. In addition, as disclosed herein, the wireless antenna interface 1178 may be the stiffening elements disclosed herein.
In some embodiments, volatile memory 1132 includes, but is not limited to, Synchronous Dynamic Random Access Memory (SDRAM), Dynamic Random Access Memory (DRAM), RAMBUS Dynamic Random Access Memory (RDRAM), and/or any other type of random access memory device. Non-volatile memory 1134 includes, but is not limited to, flash memory, phase change memory (PCM), read-only memory (ROM), electrically erasable programmable read-only memory (EEPROM), or any other type of non-volatile memory device.
Memory 1130 stores information and instructions to be executed by processor 1110. In one embodiment, memory 1130 may also store temporary variables or other intermediate information while processor 1110 is executing instructions. In the illustrated embodiment, chipset 1120 connects with processor 1110 via Point-to-Point (PtP or P-P) interfaces 1117 and 1122. Chipset 1120 enables processor 1110 to connect to other elements in system 1100. In some embodiments of the invention, interfaces 1117 and 1122 operate in accordance with a PtP communication protocol such as the Intel® QuickPath Interconnect (QPI) or the like. In other embodiments, a different interconnect may be used.
In some embodiments, chipset 1120 is operable to communicate with processor 1110, 1105N, display device 1140, and other devices 1172, 1176, 1174, 1160, 1162, 1164, 1166, 1177, etc. Chipset 1120 may also be coupled to a wireless antenna 1178 to communicate with any device configured to transmit and/or receive wireless signals. In addition, as disclosed herein, the wireless antenna interface 1178 may be the stiffening elements disclosed herein.
Chipset 1120 connects to display device 1140 via interface 1126. Display 1140 may be, for example, a liquid crystal display (LCD), a plasma display, cathode ray tube (CRT) display, or any other form of visual display device. In some embodiments of the invention, processor 1110 and chipset 1120 are merged into a single SOC. In addition, chipset 1120 connects to one or more buses 1150 and 1155 that interconnect various elements 1174, 1160, 1162, 1164, and 1166. Buses 1150 and 1155 may be interconnected together via a bus bridge 1172. In one embodiment, chipset 1120 couples with a non-volatile memory 1160, a mass storage device(s) 1162, a keyboard/mouse 1164, and a network interface 1166 via interface 1124 and/or 1104, smart TV 1176, consumer electronics 1177, etc.
In one embodiment, mass storage device 1162 includes, but is not limited to, a solid state drive, a hard disk drive, a universal serial bus flash memory drive, or any other form of computer data storage medium. In one embodiment, network interface 1166 is implemented by any type of well known network interface standard including, but not limited to, an Ethernet interface, a universal serial bus (USB) interface, a Peripheral Component Interconnect (PCI) Express interface, a wireless interface and/or any other suitable type of interface. In one embodiment, the wireless interface operates in accordance with, but is not limited to, the IEEE 802.11 standard and its related family, Home Plug AV (HPAV), Ultra Wide Band (UWB), Bluetooth, WiMax, or any form of wireless communication protocol. In addition, as disclosed herein, the wireless interface may be the stiffening elements disclosed herein.
While the modules shown in
Example 1 is a microelectronics package comprising: a transmitter; a receiver; and a package stiffening element in electrical communication with the transmitter and the receiver, the package stiffening element configured to act as an antenna for both the transmitter and the receiver.
In Example 2, the subject matter of Example 1 optionally includes wherein a traditional antenna is not included in the microelectronics package.
In Example 3, the subject matter of any one or more of Examples 1-2 optionally include wherein package stiffening element supports multiple communication types.
In Example 4, the subject matter of any one or more of Examples 1-3 optionally include wherein the transmitter and the receiver are components of a transceiver.
In Example 5, the subject matter of any one or more of Examples 1-4 optionally include wherein the package stiffening element forms a magnetic loop antenna.
In Example 6, the subject matter of Example 5 optionally includes % of a wavelength of a received electromagnetic wave.
In Example 7, the subject matter of any one or more of Examples 1-6 optionally include wherein the package stiffening element forms a dipole antenna, a single antenna, an array loop antenna, a patch antenna, or a hybrid antenna.
In Example 8, the subject matter of any one or more of Examples 1-7 optionally include wherein the package stiffening element is positioned along a perimeter of the microelectronics package.
In Example 9, the subject matter of any one or more of Examples 1-8 optionally include wherein the package stiffening element at least partially encircles the transmitter, the receiver, and one or more dies forming the microelectronics package.
In Example 10, the subject matter of any one or more of Examples 1-9 optionally include wherein the package stiffening element is bonded to the microelectronics package via a non-conductive adhesive.
In Example 11, the subject matter of any one or more of Examples 1-10 optionally include an electromagnetic interference shield surrounding the transmitter and the receiver, the package stiffening element encircling a portion of the electromagnetic interference shield.
In Example 12, the subject matter of any one or more of Examples 1-11 optionally include MHz.
In Example 13, the subject matter of any one or more of Examples 1-12 optionally include dB.
In Example 14, the subject matter of any one or more of Examples 1-13 optionally include wherein the package stiffening element includes a first portion and second portion, the first portion in electrical communication with the transmitter and the second portion in electrical communication with the receiver.
In Example 15, the subject matter of any one or more of Examples 1-14 optionally include wherein the package stiffening element includes a plurality of portions, each of the plurality of portions supporting a different communication type.
In Example 16, the subject matter of any one or more of Examples 1-15 optionally include wherein the package stiffening element extends beyond a ground plane of the microelectronics package.
In Example 17, the subject matter of any one or more of Examples 1-16 optionally include wherein the package stiffening element forms a Wi-Fi antenna.
In Example 18, the subject matter of any one or more of Examples 1-17 optionally include wherein the package stiffening element forms a Bluetooth antenna.
In Example 19, the subject matter of any one or more of Examples 1-18 optionally include wherein the package stiffening element forms a near-field-communications antenna.
In Example 20, the subject matter of any one or more of Examples 1-19 optionally include wherein package stiffening element forms a cellular antenna.
Example 21 is a microelectronics package comprising: a ground plane; a plurality of dies electrically coupled to the ground plane; a transceiver; and a package stiffening element located proximate the ground plane and in electrical communication with the transceiver, the package stiffening element configured to act as an antenna for the transceiver.
In Example 22, the subject matter of any one or more of Examples 1-21 optionally include wherein a traditional antenna is not included in the microelectronics package.
In Example 23, the subject matter of any one or more of Examples 21-22 optionally include wherein package stiffening element supports multiple communication types.
In Example 24, the subject matter of any one or more of Examples 21-23 optionally include wherein the package stiffening element forms a magnetic loop antenna.
In Example 25, the subject matter of Example 24 optionally includes % of a wavelength of a received electromagnetic wave.
In Example 26, the subject matter of any one or more of Examples 21-25 optionally include wherein the package stiffening element forms a dipole antenna, a single antenna, an array loop antenna, a patch antenna, or a hybrid antenna.
In Example 27, the subject matter of any one or more of Examples 21-26 optionally include wherein the package stiffening element is positioned along a perimeter of the ground plane.
In Example 28, the subject matter of any one or more of Examples 21-27 optionally include wherein the package stiffening element at least partially encircles the transceiver and the plurality of dies.
In Example 29, the subject matter of any one or more of Examples 21-28 optionally include wherein the package stiffening element is bonded to the microelectronics package via a non-conductive adhesive.
In Example 30, the subject matter of any one or more of Examples 21-29 optionally include an electromagnetic interference shield surrounding the transceiver and the plurality of dies, the package stiffening element encircling at least a portion of the electromagnetic interference shield.
In Example 31, the subject matter of any one or more of Examples 21-30 optionally include MHz.
In Example 32, the subject matter of any one or more of Examples 21-31 optionally include dB.
In Example 33, the subject matter of any one or more of Examples 21-32 optionally include wherein the package stiffening element includes a first portion and second portion, the first portion in electrical communication with the transmitter and the second portion in electrical communication with the receiver.
In Example 34, the subject matter of any one or more of Examples 21-33 optionally include wherein the package stiffening element includes a plurality of portions, each of the plurality of portions supporting a different communication type.
In Example 35, the subject matter of any one or more of Examples 21-34 optionally include wherein the package stiffening element extends beyond a perimeter of the ground plane.
In Example 36, the subject matter of any one or more of Examples 21-35 optionally include wherein the package stiffening element forms a Wi-Fi antenna.
In Example 37, the subject matter of any one or more of Examples 21-36 optionally include wherein the package stiffening element forms a Bluetooth antenna.
In Example 38, the subject matter of any one or more of Examples 21-37 optionally include wherein the package stiffening element forms a near-field-communications antenna.
In Example 39, the subject matter of any one or more of Examples 21-38 optionally include wherein package stiffening element forms a cellular antenna.
Example 40 is a method of manufacturing a microelectronics package, the method comprising: attaching a plurality of dies to a substrate; tuning a package stiffening element to have a predetermined resonate frequency; attaching the package stiffening element to the substrate; and electrically coupling the package stiffening element to at least one of the plurality of dies such that the package stiffening element is an antenna for both a transmitter and a receiver.
In Example 41, the subject matter of Example 40 optionally includes forming a ground plane proximate the plurality of dies, wherein the package stiffening element is proximate a perimeter of the ground plane.
In Example 42, the subject matter of any one or more of Examples 40-41 optionally include forming a ground plane proximate the plurality of dies, wherein the package stiffening element extends beyond a perimeter of the ground plane.
In Example 43, the subject matter of any one or more of Examples 40-42 optionally include wherein electrically coupling the transmitter to the at least one of the plurality of dies includes locating a feeding point proximate the transmitter.
In Example 44, the subject matter of any one or more of Examples 40-43 optionally include MHz.
In Example 45, the subject matter of any one or more of Examples 40-44 optionally include dB.
In Example 46, the subject matter of any one or more of Examples 40-45 optionally include forming an electromagnetic interference shield that at least partially encircles the plurality of dies.
In Example 47, the subject matter of Example 46 optionally includes wherein attaching the package stiffening element includes attaching the package stiffening element such that the package stiffening element at least partially encircles the electromagnetic interference shield.
In Example 48, the subject matter of any one or more of Examples 40-47 optionally include forming the package stiffening element to create a single antenna.
In Example 49, the subject matter of any one or more of Examples 40-48 optionally include forming the package stiffening element to create an array loop antenna.
In Example 50, the subject matter of any one or more of Examples 40-49 optionally include forming the package stiffening element to create a patch antenna.
In Example 51, the subject matter of any one or more of Examples 40-50 optionally include forming the package stiffening element to create a hybrid antenna.
In Example 52, the subject matter of any one or more of Examples 40-51 optionally include forming the package stiffening element to create a magnetic loop antenna.
In Example 53, the subject matter of Example 52 optionally includes % of a wavelength of a received electromagnetic wave.
Example 54 is a microelectronics package comprising: means for transmitting a first electromagnetic wave, the transmitting means attached to a substrate; means for receiving a second electromagnetic wave, the receiving means attached to the substrate; and stiffening means in electrical communication with both the transmitting means and the receiving means, the stiffening means forming an antenna for the transmitting means and the receiving means.
In Example 55, the subject matter of Example 54 optionally includes wherein the microelectronics package does not include a traditional antenna.
In Example 56, the subject matter of any one or more of Examples 54-55 optionally include means for shielding the stiffening means from electromagnetic radiation emitted from a die located proximate the stiffening means.
In Example 57, the subject matter of any one or more of Examples 54-56 optionally include grounding means located proximate the stiffening means.
In Example 58, the subject matter of any one or more of Examples 54-57 optionally include ground means, wherein the package stiffening element extends beyond a perimeter of the grounding means.
In Example 59, the subject matter of any one or more of Examples 54-58 optionally include wherein stiffening means supports multiple communication types.
In Example 60, the subject matter of any one or more of Examples 54-59 optionally include wherein the stiffening means forms a magnetic loop antenna, a dipole antenna, a single antenna, an array loop antenna, a patch antenna, or a hybrid antenna.
In Example 61, the subject matter of any one or more of Examples 54-60 optionally include wherein the stiffening means is positioned along a perimeter of the microelectronics package.
In Example 62, the subject matter of any one or more of Examples 54-61 optionally include wherein the stiffening means at least partially encircles the transmitting means, the receiving means, and one or more dies forming the microelectronics package.
In Example 63, the subject matter of any one or more of Examples 54-62 optionally include wherein the stiffening means is bonded to the microelectronics package via a non-conductive adhesive.
In Example 64, the subject matter of any one or more of Examples 54-63 optionally include MHz.
In Example 65, the subject matter of any one or more of Examples 54-64 optionally include dB.
In Example 66, the subject matter of any one or more of Examples 54-65 optionally include wherein the stiffening means includes a first portion and second portion, the first portion in electrical communication with the transmitting means and the second portion in electrical communication with the receiving means.
In Example 67, the subject matter of any one or more of Examples 54-66 optionally include wherein the stiffening means includes a plurality of portions, each of the plurality of portions supporting a different communication type.
The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments that may be practiced. These embodiments are also referred to herein as “examples.” Such examples may include elements in addition to those shown or described. However, also contemplated are examples that include the elements shown or described. Moreover, also contemplate are examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
Publications, patents, and patent documents referred to in this document are incorporated by reference herein in their entirety, as though individually incorporated by reference. In the event of inconsistent usages between this document and those documents so incorporated by reference, the usage in the incorporated reference(s) are supplementary to that of this document; for irreconcilable inconsistencies, the usage in this document controls.
In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and B,” unless otherwise indicated. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to suggest a numerical order for their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with others. Other embodiments may be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is to allow the reader to quickly ascertain the nature of the technical disclosure and is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. However, the claims may not set forth features disclosed herein because embodiments may include a subset of said features. Further, embodiments may include fewer features than those disclosed in a particular example. Thus, the following claims are hereby incorporated into the Detailed Description, with a claim standing on its own as a separate embodiment. The scope of the embodiments disclosed herein is to be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.