POWER AMPLIFICATION DEVICE AND MANUFACTURING METHOD THEREOF

Abstract

Provided are a power amplification device and a manufacturing method thereof, wherein the power amplification device provides compact substrates by laminating a plurality of substrates, and has improved heat dissipating performance since a heat dissipating plate is installed to be in surface-contact with one of the plurality of substrates, and a heating element mounted on the substrate is in contact with the heat dissipating plate.

Description

Claims

1. A power amplification device comprising: a first board formed with a first through-hole passing through the first board in a front-rear direction;a second board having a front surface disposed on a rear surface of the first board, formed with a second through-hole passing through the second board in the front-rear direction at a position corresponding to the first through-hole, and equipped with a heating element passing through the first through-hole and the second through-hole; anda heat dissipating plate having a front surface disposed on a rear surface of the second board and a rear surface of the heating element in contact with a front surface thereof.

2. The power amplification device of claim 1, wherein an edge of each of the first board, the second board, and the heat dissipating plate is formed to have the same size.

3. The power amplification device of claim 1, wherein a terminal of the heating element is soldered to a terminal mounting part of a circuit printed to the front surface of the second board.

4. The power amplification device of claim 1, wherein a thickness of the second board in the front-rear direction is formed to be smaller than the thickness of the first board in the front-rear direction.

5. The power amplification device of claim 1, wherein a thickness of the first board and the second board in contact with each other in the front-rear direction is formed to be smaller than a thickness of the heating element in the front-rear direction.

6. The power amplification device of claim 1, wherein a thickness of the first board and the second board in contact with each other in the front-rear direction is formed to be the same as a thickness of the heating element in the front-rear direction.

7. The power amplification device of claim 1, wherein each of the first board and the second board is formed of a plurality of layers, and the second board is formed of fewer layers than the first board.

8. The power amplification device of claim 1, wherein the first board is made of a synthetic resin material, and the second board is made of a metal material.

9. The power amplification device of claim 1, wherein a vertical length of the first through-hole is formed to be half or more of a vertical length of the first board, and the second through-hole is formed to have a smaller size than the first through-hole.

10. The power amplification device of claim 1, wherein a front surface of the heat dissipating plate is formed with an insertion groove into which a rear end of the heating element is inserted.

11. The power amplification device of claim 10, wherein the first board includes a plurality of sections divided by plated portions, which form a circuit printed on the front surface of the first board, in a left-right direction, the first through-hole is formed one by one in the plurality of sections and formed of a plurality of first through-holes,the second through-hole is formed at a position corresponding to each of the plurality of first through-holes and formed of a plurality of second through-holes,the insertion groove is formed at a position corresponding to each of the plurality of second through-holes and formed of a plurality of insertion grooves, andthe heating element passes through each of the plurality of first through-holes and each of the plurality of second through-holes and formed of a plurality of heating elements, each of which has a rear end inserted into each of the plurality of insertion grooves.

12. The power amplification device of claim 1, wherein the heating element is formed as a radio frequency (RF) element.

13-16. (canceled)

17. A method of manufacturing a power amplification device, comprising: step (a) of applying a solder cream to a front surface of a first board formed with a first through-hole extending in a front-rear direction, then reflowing a rear surface of a first element to the front surface of the first board, and applying the solder cream to the rear surface of the first board;step (b) of applying the solder cream to a front surface of a second board formed with a second through-hole extending in the front-rear direction at a position corresponding to the first through-hole and then reflowing a rear surface of a second element to the front surface of the second board;step (c) of applying the solder cream to a front surface of a heat dissipating plate;step (d) of arranging a rear surface of the second board on the front surface of the heat dissipating plate, arranging the rear surface of the first board on the front surface of the second board, and then applying the solder cream to a terminal mounting part of a circuit printed on the front surface of the second board; andstep (e) of passing the heating element through the first through-hole and the second through-hole to bring a rear surface of the heating element into contact with the front surface of the heat dissipating plate, bringing a terminal of the heating element into contact with the terminal mounting part, and then reflowing the rear surface of the first board and the front surface of the second board, the rear surface of the second board and the front surface of the heat dissipating plate, and the terminal of the heating element and the terminal mounting part at the same time.

18. The method of claim 17, wherein in step (d), the front surface of the heat dissipating plate is formed with an insertion groove through the first through-hole and the second through-hole, and in step (e), a rear end of the heating element is inserted into the insertion groove.

19. The method of claim 17, wherein in step (e), a rear end of the heating element is inserted into an insertion groove formed in the front surface of the heat dissipating plate.

20. The method of claim 18, wherein the first board includes a plurality of sections divided by plated portions, which form a circuit printed on the front surface of the first board, in a left-right direction, the first through-hole is formed one by one in the plurality of sections and formed of a plurality of first through-holes,the second through-hole is formed at a position corresponding to each of the plurality of first through-holes and formed of a plurality of second through-holes,the insertion groove is formed at a position corresponding to each of the plurality of second through-holes and formed of a plurality of insertion grooves, andthe heating element passes through each of the plurality of first through-holes and each of the plurality of second through-holes and formed of a plurality of heating elements, each of which has a rear end inserted into each of the plurality of insertion grooves.

21. A method of manufacturing a power amplification device, comprising: step (a) of applying a solder cream to a front surface of a first board formed with a first through-hole extending in a front-rear direction, then mounting a rear surface of a first element to the front surface of the first board, and applying the solder cream to the rear surface of the first board;step (b) of applying the solder cream to a front surface of a second board formed with a second through-hole extending in the front-rear direction at a position corresponding to the first through-hole and then mounting a rear surface of a second element to the front surface of the second board;step (c) of applying the solder cream to a front surface of a heat dissipating plate;step (d) of arranging a rear surface of the second board on the front surface of the heat dissipating plate, arranging the rear surface of the first board on the front surface of the second board, and then applying the solder cream to a terminal mounting part of a circuit printed on the front surface of the second board; andstep (e) of passing the heating element through the first through-hole and the second through-hole to bring a rear surface of the heating element into contact with the front surface of the heat dissipating plate, bringing a terminal of the heating element into contact with the terminal mounting part, and then reflowing the rear surface of the first element and the front surface of the first board, the rear surface of the second element and the front surface of the second board, the rear surface of the first board and the front surface of the second board, the rear surface of the second board and the front surface of the heat dissipating plate, and the terminal of the heating element and the terminal mounting part at the same time.

22. The method of claim 21, wherein in step (d), the front surface of the heat dissipating plate is formed with an insertion groove through the first through-hole and the second through-hole, and in step (e), a rear end of the heating element is inserted into the insertion groove.

23. The method of claim 21, wherein in step (e), a rear end of the heating element is inserted into an insertion groove formed in the front surface of the heat dissipating plate.

24. The method of claim 22, wherein the first board includes a plurality of sections divided by plated portions, which form a circuit printed on the front surface of the first board, in a left-right direction, the first through-hole is formed one by one in the plurality of sections and formed of a plurality of first through-holes,the second through-hole is formed at a position corresponding to each of the plurality of first through-holes and formed of a plurality of second through-holes,the insertion groove is formed at a position corresponding to each of the plurality of second through-holes and formed of a plurality of insertion grooves, andthe heating element passes through each of the plurality of first through-holes and each of the plurality of second through-holes and formed of a plurality of heating elements, each of which has a rear end inserted into each of the plurality of insertion grooves.