This application is based upon and claims the benefit of priority of the prior Japanese Priority Application No. 2015-215110 filed on Oct. 30, 2015, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a semiconductor apparatus.
Nitride semiconductors have characteristics such as high saturation speed of electrons and wide band gaps, and by taking advantage of these characteristics, have been under investigation to be used as high-voltage tolerance, high-output semiconductor apparatuses. For example, GaN being a nitride semiconductor has the band gap of 3.4 eV, which is greater than the band gap of Si (1.1 eV) and the band gap of GaAs (1.4 eV), and has a high breakdown electric field strength. Therefore, nitride semiconductors such as GaN are extremely promising as materials of semiconductor devices used for power sources to obtain high-voltage operations and high-output.
There have been a considerable number of reports about semiconductor devices using nitride semiconductors, including electric field effect transistors, especially, high electron mobility transistors (HEMT). For example, as a GaN HEMT, a HEMT constituted with AlGaN/GaN has drawn attention, in which GaN is used as an electron transit layer and AlGaN is used as an electron supply layer. In such a HEMT constituted with AlGaN/GaN, distortion is generated in AlGaN due to the difference of the lattice constants between GaN and AlGaN. The distortion generates piezoelectric polarization and spontaneous polarization difference of AlGaN, with which highly concentrated 2DEG (Two-Dimensional Electron Gas) is obtained.
Incidentally, in a high-output semiconductor apparatus, the semiconductor apparatus generates heat during operation because a high current flows at a high voltage. Therefore, as countermeasures for heat generation in such a semiconductor apparatus, there has been development of thin-film substrates to increase heat radiation, and packages having better heat radiation. Also, in a high-output semiconductor apparatus, the gate width is lengthened as much as possible to be operational with a high current. Specifically, the gate electrode is formed in a comb shape having multiple tooth parts, and a source electrode and a drain electrode are formed on respective sides of each of the teeth of the gate electrode. This makes it possible for a semiconductor apparatus formed as a semiconductor chip having a shape of several mm square, to make the effective value of the gate width of the gate electrode greater than or equal to 1 cm, and to lengthen the gate width of the gate electrode in the semiconductor apparatus. Note that in a GaN HEMT, an electron transit layer made of GaN and an electron supply layer made of AlGaN are formed over the substrate, and the gate electrode, the source electrode, and the drain electrode are formed over the electron supply layer made of AlGaN.
In a semiconductor apparatus having the gate electrode formed in a comb shape in this way, in general, the teeth of the gate electrode having a comb shape are formed with uniform intervals, and the gate width of the teeth is uniform. Therefore, the gate electrode, the source electrode, and the drain electrode are formed to have a periodic pattern of placement of the electrodes. Therefore, the pattern of placement of the electrodes of the gate electrode, the source electrode, and the drain electrode is the same at a center part and at a peripheral part of the semiconductor chip.
However, there may be a case where sufficient output is not obtained just by forming the gate electrode in a comb shape. Therefore, it has been desired to develop a semiconductor apparatus having the gate electrode formed in a comb shape with which higher output is obtained.
According to an embodiment, a semiconductor apparatus includes a semiconductor chip including a first semiconductor layer formed over a substrate, a second semiconductor layer formed over the first semiconductor layer, and a gate electrode, a source electrode, and a drain electrode formed over the second semiconductor layer. The gate electrode is formed in a comb shape having a plurality of tooth parts. An interval between the tooth parts becomes narrower from a center part toward a peripheral part of the semiconductor chip. The source electrode is formed on one of two sides of each of the tooth parts in the gate electrode, and the drain electrode is formed on another of the two sides. The source electrodes and the drain electrodes formed between the tooth parts in the gate electrode have respective areas that are substantially the same in a plan view.
The object and advantages of the embodiment will be realized and attained by means of the elements and combinations particularly pointed out in the claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention as claimed.
In the following, embodiments will be described with reference to the drawings. Note that the same numerical codes are assigned to the same members, and their description may be omitted.
According to an embodiment, higher output can be obtained for a semiconductor apparatus having the gate electrode formed in a comb shape.
Incidentally, in a semiconductor apparatus having the gate electrode formed in a comb shape, if the placement pattern of the electrodes is the same for the center part and the peripheral part of the semiconductor chip, heat is radiated to the outside of the semiconductor chip from the peripheral part, but radiated less easily from the center part. Therefore, the center part of the semiconductor chip tends to accumulate the heat, and tends to have a higher temperature.
Specifically, a semiconductor apparatus having the gate electrode formed in a comb shape may have, as illustrated in
Incidentally, although it is desirable for a semiconductor apparatus used for high-output applications to be operational with high output, high-output operation may raise the temperature by heat generation, and may break down the semiconductor apparatus. Therefore, the upper limit of the operational temperature is defined for a semiconductor apparatus, and the semiconductor apparatus is operated at a temperature not exceeding the upper limit of the operational temperature to prevent the semiconductor apparatus from being broken down. Accordingly, the semiconductor apparatus having the structure illustrated in
Here, if the semiconductor chip 910 is operated so that the temperature at the center part 910a does not exceed the upper limit of the operational temperature as illustrated in
Therefore, it is still possible to flow a higher current in the peripheral parts 910b and 910c of the semiconductor chip 910, and if such a higher current can actually flow in the peripheral parts 910b and 910c of the semiconductor chip 910, the output of the semiconductor apparatus can be made higher. In other words, if the temperature of the semiconductor chip 910 can be controlled to be uniform across the chip while the semiconductor apparatus is operated, a current can flow to an extent until the temperature of the semiconductor chip 910 as a whole gets close to the upper limit of the operational temperature, and the output of the semiconductor apparatus can be made higher.
Here, as a method for making the temperature of the semiconductor chip 910 as a whole be nearly uniform, a method may be considered that makes the gate width of the tooth parts 921a of the gate electrode 921 at the center part of the semiconductor chip 910, shorter than the gate width of the tooth parts 921a of the gate electrode 921 at the peripheral parts. In this case, an on current flowing in the center part of the semiconductor chip 910 is lower than an on current flowing in the peripheral parts, and hence, the temperature rise can be checked at the center part of the semiconductor chip 910. Thus, the temperature at the center part of the semiconductor chip 910 and the temperature at the peripheral parts can be made nearly uniform. However, the gate width of the tooth parts 921a of the gate electrode 921 at the center part is shorter, and accordingly, the output becomes lower, and the output of the entire apparatus becomes lower.
Therefore, as another method for making the temperature of the semiconductor chip 910 as a whole be nearly uniform, as illustrated in
(Semiconductor Apparatus)
Next, a semiconductor apparatus will be described according to a first embodiment. The semiconductor apparatus according to the embodiment has nitride semiconductor films including a nucleation layer, a buffer layer, an electron transit layer, and an electron supply layer, formed over a substrate, and has a gate electrode, a source electrode, and a drain electrode formed over the electron supply layer. According to the embodiment, a dicing process is applied to the substrate after having these layers formed, to be separated into individual semiconductor apparatuses, each of which will be referred to as a “semiconductor chip 10”. Note that the structure of the semiconductor layers in the semiconductor apparatus will be described later.
As illustrated in
Specifically, several tooth parts 21a of the gate electrode 21 are formed so that the interval of the tooth parts 21a becomes gradually wider toward the center part from the peripheral part on the left side of the semiconductor chip 10 in
Also, the other tooth parts 21a of the gate electrode 21 are formed so that the interval of the tooth parts 21a becomes gradually narrower toward the peripheral part on the right side of the semiconductor chip 10 in
According to the embodiment, as illustrated in
According to the embodiment, to make the parasitic capacitance uniform as much as possible, the electrodes are formed so that the areas of the source electrodes are substantially the same, and the areas of the drain electrodes are substantially the same. Therefore, the source electrodes 22 are formed so that the area of the source electrode 22a, the area of the source electrodes 22b, the area of the source electrodes 22c, and the area of the source electrodes 22d are substantially the same. Also, the drain electrodes 23 are formed so that the area of the drain electrodes 23a, the area of the drain electrodes 23b, the area of the drain electrodes 23c, and the area of the drain electrode 23d are substantially the same.
If the width of the source electrodes and the drain electrodes becomes wider in the longitudinal direction of the semiconductor chip 10, the area of the source electrodes and the drain electrodes becomes greater. Consequently, the parasitic capacitance increases, and the cut-off frequency ft is lowered, which is an indicator of the high frequency characteristic in the semiconductor apparatus.
If the composite output decreases, increased loss of electric power due to the decreased amount of output increases the heat quantity generated in the semiconductor chip 10. Consequently, the temperature rises in the semiconductor chip 10, and the mobility of electrons drops. Such drop of the mobility of electrons leads to drop of the operational efficiency of a transistor. In other words, a negative feedback loop of the drop of the operational efficiency of the transistor, and the drop of the mobility of electrons makes the output characteristic of the transistor get worse steadily. Therefore, for a semiconductor apparatus having the gate electrode formed in a comb shape, it is extremely important for practical use to keep the characteristic of the transistors uniform, and to make output composition efficient.
Based on knowledge of the inventors, for composite output of transistors having the same characteristic, if the composite output drops to be less than 90%, drop of the output and heat generation described above are started, and if the composite output further drops to be less than 70%, the drop of the output and the heat generation become notable. Therefore, it is preferable that the composite output of transistors is greater than or equal to 70% with respect to the composite output of the transistors having the same characteristic, and further preferable to be greater than or equal to 90%.
Note that the transistor described above is a transistor formed by a tooth part 21a of the gate electrode 21 and a source electrode and a drain electrode on respective sides in the semiconductor chip 10 in
As described above, if the width of the source electrodes and the drain electrodes becomes wider in the longitudinal direction of the semiconductor chip 10, the area of the source electrodes and the drain electrodes becomes greater, and accordingly, the parasitic capacitance increases, and the cut-off frequency ft is lowered.
From
Also, values of the cut-off frequencies ft of the transistors relative to the average of the cut-off frequencies ft of the transistors that are greater than or equal to 0.92 and less than or equal to 1.08, correspond to values of the areas S of the electrodes relative to the average of the areas S of the electrodes that are greater than or equal to 0.85 and less than or equal to 1.25. In other words, a range in which differences between the average of the cut-off frequencies ft of the transistors, and values of the cut-off frequencies ft of the transistor, fall within 8% relative to the average of the cut-off frequencies ft of the transistors, corresponds to values of the areas S of the electrodes relative to the average of the areas S of the electrodes that are greater than or equal to 0.85 and less than or equal to 1.25. Therefore, it is further preferable that values of the areas S of the electrodes relative to the average of the areas S of the electrodes are greater than or equal to 0.85 and less than or equal to 1.25.
As described above, in the semiconductor apparatus according to the embodiment, by making the areas S of the electrodes in the source electrodes and the drain electrodes nearly uniform, distribution of the temperature can be made uniform as illustrated in
As designated by the curve 7B, the distribution of the temperature of the semiconductor apparatus illustrated in
Thus, compared to the semiconductor apparatus illustrated in
(Structure of Semiconductor Apparatus)
Next, the structure of the semiconductor layers in the semiconductor apparatus will be described according to the embodiment. The semiconductor apparatus according to the embodiment uses a nitride semiconductor having a wide band gap as a semiconductor material for high output. Specifically, as illustrated in
Nitride semiconductor films including the nucleation layer (not illustrated), the buffer layer 111, the electron transit layer 121, and the electron supply layer 122 formed over the substrate 110 are formed by epitaxial growth. The epitaxial growth of the nitride semiconductor films may be executed by MOCVD (Metal Organic Chemical Vapor Deposition) or MBE (Molecular Beam Epitaxy). In the embodiment, a case will be described where the nitride semiconductor film are formed by epitaxial growth using MOCVD.
As the substrate 110, a substrate of SiC, sapphire, GaN, or the like may be used other than a silicon substrate. The nucleation layer is formed of an AlN film having the film thickness of about 160 nm, and the buffer layer 111 is formed of an AlGaN film having the film thickness of about 500 nm. The electron transit layer 121 is formed of a GaN film having the film thickness of about 1.3 μm, and the electron supply layer 122 is formed of a Al0.2Ga0.8N film having the film thickness of about 20 μm. This structure generates 2DEG 12 in the electron transit layer 121 in the neighborhood of the interface between the electron transit layer 121 and the electron supply layer 122. The gate electrode 21, the source electrode 22, and the drain electrode 23 are formed over the electron supply layer 122. Note that the electron supply layer 122 may be formed of AlGaN having a composition ratio different from Al0.2Ga0.8N, or InAlN, InAlGaN, or the like. Also, a spacer layer made of a nitride semiconductor may be formed between the electron transit layer 121 and the electron supply layer 122, and a cap layer made of a nitride semiconductor may be formed over the electron supply layer 122, and over the cap layer, the gate electrode 21, the source electrode 22, and the drain electrode 23 may be formed. Furthermore, a passivation film covering the nitride semiconductor films may be formed of an insulator material or the like.
When forming AlN, GaN, AlGaN, and the like by MOCVD, TMA (trimethyl aluminum) is used as a raw material gas of Al, TMG (trimethyl gallium) is used as a raw material gas of Ga, and NH3 (ammonia) is used as a raw material gas of N. These raw material gases are adjusted to be supplied or not, and for the amount of supply so that the films of AlN, GaN, AlGaN, and the like can be formed by epitaxial growth using MOCVD. When forming these nitride semiconductor films by MOCVD, a chamber of a MOCVD apparatus is set to satisfy conditions of the pressure around 50 Torr to 300 Torr, and the temperature around 1000° C. to 1200° C. Also, when forming the electron supply layer 122 of InAlN and InAlGaN, the chamber of the MOCVD apparatus is set to satisfy conditions of the pressure around 50 Torr to 200 Torr, and the temperature around 650° C. to 800° C.
Next, a second embodiment will be described. As illustrated in
As illustrated in
Specifically, several tooth parts 21a of the gate electrode 21 are formed so that the interval of the tooth parts 21a becomes gradually wider toward the center part from the peripheral part on the left side of the semiconductor chip 10 in
Also, the other tooth parts 21a of the gate electrode 21 are formed so that the interval of the tooth parts 21a becomes gradually narrower toward the peripheral part on the right side of the semiconductor chip 210 in
According to the embodiment, as illustrated in
Note that the partitioned parts in each pair of the source electrodes 222a, 222b, 222c, and 222d are electrically connected with each other by a bonding wire or the like. Also, the partitioned parts in each pair of the drain electrodes 223a, 223b, 223c, and 223d are electrically connected with each other by a bonding wire or the like.
The high-heat-conduction parts 232a, 232b, 232c, 232d, 233a, 233b, 233c, and 233d are formed of a material having a high thermal conductivity and an insulation property, such as diamond and monocrystal SiC having an insulation property. Note that it is preferable that the high-heat-conduction parts are formed of a material having a higher thermal conductivity than metal that forms the source electrodes and the drain electrodes.
The semiconductor apparatus according to the embodiment can efficiency radiate heat generated in the semiconductor chip 210 by having the high-heat-conduction parts formed between the partitioned parts in the source electrodes and the drain electrodes. Specifically, as illustrated in
Incidentally, in the semiconductor apparatus according to the embodiment, the heat radiation effect becomes higher while the area of the high-heat-conduction parts becomes greater. In this case, the width of the partitioned and formed source electrodes and drain electrodes becomes narrower. If the width is too narrow, contact resistance of the electrodes, namely, contact resistance between a nitride semiconductor film and the electrode rises.
As illustrated in
Also, as illustrated in
Note that contents other than the above are the same as in the first embodiment.
Next, a third embodiment will be described. The embodiment relates to a semiconductor device, a power source apparatus, and a high-frequency amplifier.
A semiconductor device according to the embodiment includes a semiconductor apparatus according to the first or second embodiment which is contained in a discrete package, and will be described based on
First, a substrate 110 is cut off by dicing or the like to form a semiconductor chip 410, which is a HEMT made of GaN semiconductor materials. This semiconductor chip 410 corresponds to the semiconductor chip 10 in the first embodiment, or the semiconductor chip 210 in the second embodiment. The semiconductor chip 410 is fixed on a lead frame 420 by a die attachment agent 430 such as solder.
Next, a gate electrode 411 is connected with a gate lead 421 by a bonding wire 431, a source electrode 412 is connected with a source lead 422 by a bonding wire 432, and a drain electrode 413 is connected with a drain lead 423 by a bonding wire 433. Note that the bonding wires 431, 432, and 433 are formed of a metal material such as Al. Also, the gate electrode 411 is a gate electrode pad according to the embodiment, which is connected with the gate electrode 21 of the semiconductor apparatus according to the first or second embodiment. Also, the source electrode 412 is a source electrode pad, which is connected with the source electrode 22 of the semiconductor apparatus according to the first or second embodiment. Also, the drain electrode 413 is a drain electrode pad, which is connected with the drain electrode 23 of the semiconductor apparatus according to the first or second embodiment.
Next, resin sealing is performed by a transfer molding method using a mold resin 440. Thus, the HEMT made of GaN semiconductor materials can be manufactured as the discretely packaged semiconductor apparatus.
Next, a power supply apparatus and a high frequency amplifier will be described according to the embodiment. The power source apparatus and the high-frequency amplifier according to the embodiment use the semiconductor apparatuses in the first or second embodiment.
First, based on
Next, based on
All examples and conditional language recited herein are intended for pedagogical purposes to aid the reader in understanding the invention and the concepts contributed by the inventor to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although the embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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2015-215110 | Oct 2015 | JP | national |