This application claims the priority benefit of Italian Application for Patent No. 102022000024699 filed on Nov. 30, 2022, the content of which is hereby incorporated by reference in its entirety to the maximum extent allowable by law.
The description relates to manufacturing semiconductor devices.
Solutions as described herein can be applied to (integrated circuit) semiconductor devices with passive components, for automotive products, for instance.
Passive components like capacitors are extensively used in mixed-signal or power integrated circuit devices.
These passive components can be mounted on the surface of printed circuit boards (PCB), via surface mounting technology (SMT), for instance. In order to reduce the footprint on (and the complexity of) the PCB, a tendency exists towards including these components in the package of the device (this approach is oftentimes referred to as a “system in package” (SiP) approach).
Embedding passive components in standard leadframe packages may turn out to be difficult from the point of view of the assembly process as this may involve customized leadframes or substrates.
Moreover, standard interconnection using wires may lead to constraints in terms of electrical performance and package footprint dimensions and may reduce layout flexibility in case of packages with embedded passive components.
There is a need in the art for solutions aimed at addressing the issues discussed in the foregoing.
One or more embodiments relate to an (integrated circuit) semiconductor device.
One or more embodiments relate to a corresponding method.
Solutions as described herein provide a manufacturing process to integrate surface mounting devices (SMD) in the package.
In solutions as described herein, SMD may be vertically mounted on a carrier (e.g., a tape), beside a die or chip, thus reducing the footprint on the package.
Solutions as described herein may be advantageously applied in both wafer level packaging (WLP) and panel level packaging (PLP) manufacturing processes.
In an embodiment, a device comprises: at least one semiconductor die having first and second opposed surfaces; first and second electrically conductive patterns configured to provide electrical coupling to the at least one semiconductor die, the first and second electrically conductive patterns extending at the first and second opposed surfaces of the at least one semiconductor die, respectively; and at least one electrical component having a length transverse to the first and second opposed surfaces of the at least one semiconductor die, the at least one electrical component extending between the first and second opposed surfaces of the at least one semiconductor die and having opposed electrical contact end terminals coupled to the first and second electrically conductive patterns at the first and second opposed surfaces of the at least one semiconductor die, wherein the at least one electrical component is electrically coupled to the at least one semiconductor die via the first and second electrically conductive patterns at the first and second opposed surfaces of the at least one semiconductor die.
In an embodiment, a method comprises: providing, at opposed first and second surfaces of at least one semiconductor die, first and second electrically conductive patterns extending at the first and second opposed surfaces of the at least one semiconductor die, respectively, to provide electrical coupling to the at least one semiconductor die; and arranging, preferably sidewise of the at least one semiconductor die, at least one electrical component with a length transverse to the first and second opposed surfaces of the at least one semiconductor die, the at least one electrical component extending between the first and second opposed surfaces of the at least one semiconductor die and having opposed electrical contact end terminals coupled to the first and second electrically conductive patterns at the first and second opposed surfaces of the at least one semiconductor die, wherein the at least one electrical component is electrically coupled to the at least one semiconductor die via the first and second electrically conductive patterns at the first and second opposed surfaces of the at least one semiconductor die.
One or more embodiments will now be described, by way of example only, with reference to the annexed figures, wherein:
Corresponding numerals and symbols in the different figures generally refer to corresponding parts unless otherwise indicated.
The figures are drawn to clearly illustrate the relevant aspects of the embodiments and are not necessarily drawn to scale.
The edges of features drawn in the figures do not necessarily indicate the termination of the extent of the feature.
In the ensuing description one or more specific details are illustrated, aimed at providing an in-depth understanding of examples of embodiments of this description. The embodiments may be obtained without one or more of the specific details, or with other methods, components, materials, etc. In other cases, known structures, materials, or operations are not illustrated or described in detail so that certain aspects of embodiments will not be obscured.
Reference to “an embodiment” or “one embodiment” in the framework of the present description is intended to indicate that a particular configuration, structure, or characteristic described in relation to the embodiment is comprised in at least one embodiment. Hence, phrases such as “in an embodiment” or “in one embodiment” that may be present in one or more points of the present description do not necessarily refer to one and the same embodiment.
Moreover, particular conformations, structures, or characteristics may be combined in any adequate way in one or more embodiments.
The headings/references used herein are provided merely for convenience and hence do not define the extent of protection or the scope of the embodiments.
For simplicity and ease of explanation, throughout this description, and unless the context indicates otherwise, like parts or elements are indicated in the various figures with like reference signs, and a corresponding description will not be repeated for each and every figure.
As already mentioned, electrical passive components such as, for instance, capacitors are conventionally mounted on a surface of a printed circuit board (PCB) via the so-called surface mounting technology (SMT). These components are generally referred to as surface mounted devices (SMDs)
A tendency exists towards including these components in the package of the (integrated circuit, IC) semiconductor device. This approach, oftentimes referred to as SiP (System in Package), aims at reducing device footprints on the PCB (and the related complexity): this facilitates meeting the desirability of miniaturized devices.
Mounting an SMD on a PCB, and possibly electrically coupling the SMD to a die or chip in the package, e.g., via wire bonding, may adversely affect electrical performance and/or introduce undesired resistances.
European Patent No. 3,686,928 B1, assigned to the same assignee of the present application, discloses a solution for integrating a SMD into the package of an IC semiconductor device. More specifically, that document discloses a semiconductor device comprising one or more semiconductor chips, a leadframe comprising a chip mounting portion having the semiconductor chip(s) thereon and one or more leads in the leadframe arranged facing the chip mounting portion. The lead(s) lie in a first plane and the chip mounting portion lies in a second plane, with the first plane and the second plane mutually offset with a gap therebetween. An electrical component (such as a capacitor) is arranged on the chip mounting portion extending, for instance vertically, between the first plane and the second plane.
Such solutions may be advantageously applied to devices provided with an electrically conductive substrate (a leadframe).
Solutions as described herein aim at further extending the solutions described in European Patent No. 3,686,928, by integrating a passive component, such as a capacitor, in the package of a device with no leadframe or substrate.
Solutions as described herein may involve providing a desired electrical coupling (between the chip/die and the SMD, for instance) via electrically conductive traces which replace the wire bonding.
Solutions as described herein further reduce the footprint of the package by arranging an SMD “vertically”, electrically coupled via two metallization layers.
In the following a description is provided of a possible sequence of steps to produce an integrated circuit semiconductor device as described herein.
The sequence of steps illustrated in
The wafer 14′ is then cut (by sawing with a blade B, for instance) into individual dice or chips 14 in a so-called dicing (or singulation) step. As used herein the terms chip/s and die/dice are regarded as synonymous.
The result of this operation is illustrated in
The steps illustrated in
After the dicing step, the dice 14 may be arranged on a wafer-shaped or a panel-shaped carrier (e.g., a carrier tape) C1 for further processing: in fact, solutions as described herein may be advantageously applied to both wafer level package (WLP) and panel level package (PLP) processes.
As illustrated in the figures the carrier C1 (and the carrier C2 discussed in the following) may exhibit a layered structure comprising, e.g.: a base or bottom layer (the carrier proper) of a metal such as stainless steel, for instance; and a front or top layer, such as an adhesive tape, to facilitate precise positioning of dice and passive components on top of the carrier.
In solutions as described herein, the FO region may be advantageously used for arranging passive components such as the component 30 illustrated in
As exemplified herein, the component 30 may be of elongate form or shape, namely a form that is long in comparison to its width, for instance a length twice the width as is the case of capacitors such as EIA SIZE 0201 or EIA SIZE 0402 capacitors.
The component 30 is a component such as a SMD (surface mount device) which, desirably, is to be included in the package of the final device.
In one or more embodiments, the component 30 (a capacitor, for instance) may be advantageously mounted “vertically”; as used herein, “vertically” means that the component 30 is intended to be mounted with its longest dimension transverse to the carrier C.
As exemplified in the following, electrically coupling of the component 30 may involve providing electrical connection for the (vertical, e.g., upper and lower) ends 30A, 30B of the component 30. Such electrical coupling may be provided via two metallization layers at the two surfaces of the die 14.
In certain cases, in order to electrically couple these two metallization layers, a metallic (e.g., copper) e.g., pillar-like, block 180 may be provided on the carrier C1 in the FO region (that is, beside the die 14).
It is noted that the arrangement illustrated in
The die 14 illustrated in
In this way the second surface (that is, the surface opposite to the first surface) of the die 14 is exposed and available for processing.
The steps illustrated in
More to the point,
Providing such a seed layer SL may comprise, for instance, depositing a Ti layer followed by a Cu layer. The deposition process may be performed via sputtering deposition, for instance.
The seed layer SL facilitates growing a patterned metallic (e.g., copper) layer 202 (illustrated in
Such a patterned metallic layer 202 may be formed, for example, via a photolithographic process comprising: laminating a photosensitive dry film (a photoresist film); transferring the desired pattern on the dry film via UV light exposure (via laser direct imaging—LDI—for instance) and development the dry film; growing a metallic (e.g., copper) layer 202 (e.g., via galvanic growth on the seed layer SL left uncovered by the developed dry film); removing the dry film (e.g., via etching); and etching of the Ti/Cu seed layer SL left uncovered by the metallic layer 202.
These steps can be performed in a manner known to those of skill in the art, which makes it unnecessary to provide a more detailed description herein.
As exemplified in
In that way, the active (first) surface of the wafer/panel assembly is available for further processing.
Here again, a carrier C2 is represented having a layered structure (e.g., a base or bottom layer and a front or top layer).
A process similar to the one discussed previously for growing the metallic layer 202 can also be used to grow such a second patterned metallic layer (181, 182).
Electrically conductive traces 182 are used to provide the electrical coupling between selected vias 181 (and the die pads coupled thereto) and to the metallic (e.g., copper) block 180 and/or the (passive) component 30 (e.g., a capacitor) according to a desired routing pattern.
The relate processing may include, for instance: molding further insulating molding compound (e.g., an epoxy resin, once more denoted 20 in the figures for simplicity); re-opening of vias through the mold 20 to the I/O pads 181 of the dice 14, via laser ablation for instance; and growing a metallic (e.g., copper) layer (via a photolithographic process similar to the one already described, for instance).
Steps as illustrated in
This also applies to a final singulation step at a cut line S as illustrated in
A method as described herein can be applied to both wafer level packaging (WLP) and panel level packaging (PLP) as the shape and/or size of the carrier does not influence the process.
As already mentioned, the details of the sequence just described shall not be construed in a limiting sense. In particular, certain steps may be performed in a different order than what described so far.
For example, the order in which the two patterned metallic layers 181,182 and 202 are formed may be reverted or, more generally, processing on the two sides/surfaces of the device may be reversed.
With reference to
To summarize, a device 10 as illustrated in
This may occur, e.g., as a result of the first electrically conductive pattern 181, 182 comprising electrically conductive vias extending through the insulating layer IF towards the first (e.g., top or front) surface of the chip or die 14 while the second electrically conductive pattern 202 does not include per se any such conductive pathways to the second (e.g., back or bottom), opposes surface of the chip or die 14. In any case the second electrically conductive pattern 202 is configured to provide electrical coupling to the semiconductor die 14 as result of being connected to the first pattern 181 and/or 182 via the pillar or pillars 180.
As illustrated, the first electrically conductive pattern 181, 182 and the second electrically conductive patterns 202 extend at (over) the opposed surfaces of the semiconductor die 14 with the electrical component 30 arranged “vertically”, that is with a length transverse to the first and second opposed surfaces, extending bridge-like between the opposed surfaces of the semiconductor die 14.
As illustrated, the electrical component 30 has opposed electrical contact end terminals 30A, 30B that are coupled to the first and second electrically conductive patterns 181, 182 and 202 at the first and second opposed surfaces of the semiconductor die 14.
The electrical component 30 is thus electrically coupled to the semiconductor die 14 via the electrically conductive patterns 181, 182, and 202 at the first and second opposed surfaces of the die 14.
As illustrated herein, the two electrically conductive patterns 181, 182 and 202 at the opposed first and second surfaces of the chip or die 14 can be configured to provide a desired connection (routing) to the chip or die 14 as well as a connection to opposite ends 30A, 30B of the one or more SMDs 30 mounted “vertically” beside the chip or die 14 and/or to opposite ends of the blocks (pillars) 180.
Advantageously, the electrical component 30 comprises an elongate component having a major length between its opposed electrical contact end terminals 30A, 30B and is arranged with its major length transverse to the opposed surfaces of the semiconductor die 14.
Still advantageously, the semiconductor die 14 has a thickness between the first and second opposed surfaces (this can be trimmed via wafer grinding as exemplified in
As illustrated, the electrical component 30 can be arranged sidewise of the semiconductor die 14 and the electrically conductive pillar formation 180 may extend bridge-like between the electrically conductive patterns 181, 182, 202 at opposed surfaces of the semiconductor die 14 to provide electrical connection therebetween.
Advantageously, the electrically conductive pillar formation 180 can be arranged sidewise of the semiconductor die 14 and the semiconductor die 14 may thus be possibly located between the electrical component 30 and the conductive formation 180.
As noted, the electrical component 30 may comprise a capacitor, but other electrical components (e.g., resistors) can be uses in the place or in combination with capacitors.
An encapsulation of insulating material 20 (e.g., epoxy resin, possibly provided in subsequent molding steps) may be provided to encapsulate the semiconductor die 14 together with the electrically conductive patterns 181, 182, 202 at the opposed surfaces of the semiconductor die 14.
In that way, the electrical component(s) 30 can be embedded in the encapsulation, and electrically conductive pathways can be formed extending through the encapsulation 20 towards either or both of the electrically conductive patterns 181, 182, 202.
In fact, as illustrated herein, vias/studs 183 (e.g., towards the conductive patterns 181) may provide I/O electrical connections to the device 10.
The plastic package 20 (possibly formed via subsequent molding steps) is provided to protect and insulate the assembly embedded therein.
As mentioned before, the arrangement (e.g., the number) of the (passive) component(s) 30, the metallic block(s) 180 and the die/dice 14 illustrated so far is just by way of example and thus non-limiting of the embodiments.
For instance, arranging the component(s) 30 and/or the block(s) 180 on opposite sides of the chip or die 14 is merely exemplary and non-mandatory.
Such an arrangement, depending on the desired design may facilitate further reduction of the package size and footprint (on the PCB, for example).
A metallic block 180 is illustrated located on an opposite side of the chip or die 14.
Maintaining a similar arrangement to the one exemplified in
Figures such as
The claims are an integral part of the technical teaching provided in respect of the embodiments.
Without prejudice to the underlying principles, the details and embodiments may vary, even significantly, with respect to what has been described by way of example only without departing from the extent of protection. The extent of protection is determined by the annexed claims.
Number | Date | Country | Kind |
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102022000024699 | Nov 2022 | IT | national |